Maple Systems HMI5070Bv3 Bedienungsanleitung

1010-1051 Rev 03 www.maplesystems.com

Introduction

Thank you for purchasing a Maple Systems HMI5000B Series graphic

industrial operator interface terminal. This booklet describes the steps

necessary for installing the following models:

HMI5040B HMI5070B HMI5070Bv3 HMI5100B

The HMI5000B Series touchscreens are configured using the

EasyBuilder Pro software.

For information on programming and configuring the HMI, please refer to

the EasyBuilder Pro Programming Manual (P/N 1010-1067) available

in the Support Center of the Maple Systems website.

For additional information, please refer to the Support Center section of

the Maple Systems website, www.maplesystems.com.

The Support Center provides links to information such as Software

Downloads, Manuals, FAQs, Technical Notes, Training Videos, Sample

Projects, Controller Information Sheets, Controller Cables and more.

HMI5000B Series

Installation Guide

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Static Awareness

Do NOT remove the rear cover of the HMI5000B Series product – doing

so will void the warranty. When the rear cover is removed the circuitry

inside is exposed to possible damage by electrostatic discharge during

handling.

Minimize the possibility of any electrostatic discharge by:

•Handling the HMI at a static-free, grounded workstation.

•Discharging personal static by grounding yourself prior to

handling the HMI.

•Connecting the chassis ground (FG or ⏚) connector of the HMI

to a clean earth ground.

•Placing the HMI in an antistatic bag during transport.

Unpacking the Unit

Carefully unpack the HMI. Check all material in the container against the

packing list. Maple Systems will not accept responsibility for shortages

against the packing list unless notified within 30 days. The equipment

and accessories were inspected and tested by Maple Systems before

shipment. Examine the equipment carefully; if any shipping damage is

evident, notify the carrier immediately. Maple Systems is not responsible

for claim negotiations with the carrier. Save the shipping container and

packing material in case the equipment needs to be stored, returned to

Maple Systems, or transported for any reason.

Packing List

HMI5000B Series Touchscreen

Power Connector

Mounting Clamp Kit

HMI5000B Series Installation Guide

Warranty

A copy of the Warranty and Limitation of Liability is contained in the

product box. It can also be found on the Maple Systems website.

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Technical Support

This manual is designed to provide the necessary information for trouble-

free installation and operation of the HMI. For assistance, please contact

Maple Systems as follows:

•Phone: 425-745-3229

•Email: [email protected]

•Web: www.maplesystems.com

Installation of HMIs

Information furnished by Maple Systems is believed to be accurate and

reliable. However, no responsibility is assumed by Maple Systems for the

use of this information, or for any infringements of patents or other rights

of third parties which may result from its use. No license is granted by

implication, or otherwise, under any patent or patent rights of Maple

Systems. Maple Systems retains the right to revise or change its

products and documentation at any time without notice.

CE Compliance

The HMIs have been tested to conform to European CE requirements,

which meet or exceed the noise emissions and immunity requirements

as set forth in the EN55022 (Emissions) and EN55024 (Immunity)

standards. The products are designed to withstand electrical noise in

harsh industrial environments. They also conform to requirements that

limit electrical emissions. However, this does not guarantee that the

products will be totally immune from possible malfunction in cases where

severe electrical noise occurs. Therefore, follow these guidelines for

proper wire routing and grounding to ensure the proper operation of the

HMI.

NEMA Rating

The HMI is rated for NEMA 4 (indoor) or IP65 installations. This means

that when the HMI is properly mounted to a NEMA 4 panel or other

NEMA 4 rated enclosure, the front enclosure of the HMI will provide

protection to the inside of the panel from splashing water, wind-blown

dust, rain, or hose-directed water. The HMI must be installed according

to the instructions in this manual to be properly sealed.

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Environmental Considerations

The HMI is designed to operate in temperatures from 0° to

50°C (32° to 122°F), (HMI5070Bv3: 0° to 55°C). It is intended for indoor

installations and may not be suitable for use in certain outdoor

applications. Avoid installing the HMI in environments with severe

mechanical vibration or shocks. Do not install the HMI in enclosures with

rapid temperature variations or high humidity. Either case will cause

condensation of water inside the device and eventual damage to the

HMI. Warning: Do not operate the HMI in areas subject to explosion

due to flammable gases, vapors, or dusts.

Warning: If wiring can potentially be exposed to lightning or

power surges, use appropriate surge suppression devices.

Safety Precautions

Please observe the following precautions and ensure compliance with all

local and national electrical standards when installing the HMI. Failure to

comply with these restrictions could result in loss of life, serious personal

injury, or equipment damage.

Warning: Do not connect the HMI to an AC power source. This

will cause permanent damage to the HMI.

Warning: A Hard-wired EMERGENCY STOP should be fitted in

any system using an HMI to comply with ICS Safety

Recommendations.

Warning: Do not attempt to use a DC power supply that does

not meet the HMI’s power requirements. This may cause

malfunction or permanent damage to the HMI.

Warning: Do not power the HMI with a DC power supply used

for inductive loads or for input circuitry to the programmable logic

controller. Severe voltage spikes caused by these devices may

damage the HMI.

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Control Panel Design Guidelines

Pay careful attention to the placement of system components and

associated cable routing. This can significantly enhance the performance

and integrity of the control application.

Cable Routing and Noise Immunity

Follow these guidelines when routing cables to the HMI:

•Always route the HMI communication cable and the power cable

away from any AC voltage or rapidly switching DC control lines.

•Never bundle the HMI cables together with 120VAC power wires

or with relay wiring.

•Try to keep at least 8 inches (20 cm) of separation between the

HMI cables and other power wiring. If voltages greater than

120VAC are used in the system, greater separation is required.

•If the HMI cables must come near AC wiring, make sure they

cross at 90 degrees.

•Run AC power wires in a separate grounded conduit to reduce

electrical noise interference.

•Keep the cable lengths for the HMI as short as possible. Do not

coil excess cable and place it next to AC powered equipment.

•Cover any equipment used in the enclosure that operates at high

frequency or high current levels with a grounded metal shield.

Power Supply Selection

The power supply used to power the HMI should provide an output of

+10.5~28VDC (HMI5070Bv3: 24 ± 20% VDC) measured at the HMI

power connector. A DC regulated power supply dedicated to the HMI is

recommended. Use a power supply with adequate current rating. A

power line filter installed at the AC input to the HMI power supply is

highly recommended as a safeguard against conducted RF noise, which

is often present on factory power lines. The wires connecting the output

of the power line filter to the power supply should be kept as short as

possible to minimize any additional noise pickup. The case of the power

line filter should be connected to a quiet earth ground. The power line

filter should have a current rating of at least 3 Amps with common mode

and differential mode attenuation. In applications that may have high

frequency noise present, a resistor (~1 MΩ) and capacitor (~4700 pF)

should be used in parallel to clean earth ground on the DC output of the

power supply.

Do not use the power supply used to provide power to the HMI to power

switching relays, solenoids, or other active devices.

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Figure 1: Typical Panel Layout

PLC/Host

Ground wires

HMI is

grounded to

control panel

Ground strap

Quiet ground

(isolated)

Power

Line

Filter

HMI

Power

Supply

Shielded

power cable

C ontrol panel is

tied to a reliable

earth ground

(rear side)

(r ear side)

HMI5100B

HMI5040B

HMI5070B

HMI5040B

HMI5070B/HMI5070Bv3

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Control Panel Grounding

The control panel must be connected to a good, high-integrity earth

ground both for safety considerations and shielding purposes. Maple

Systems cannot overemphasize the importance of good grounding.

Failure to use good grounding procedures during installation may cause

sporadic malfunction of the HMI.

Connect the HMI chassis ground terminal to a reliable earth ground with

a low-resistance path. Refer to Figure 1:

Route all earth ground wires that lead from the HMI, the PLC, the

power supply, and the line filter to a central earth ground point such as a

barrier strip. This will ensure that no ground current from one device

influences the operation of the other devices.

Connect the HMI chassis ground terminal to the control panel using a

heavy-gauge short braided cable (#14 AWG) or ground wire to minimize

resistance. Then, make sure the panel is properly grounded to a clean

earth ground.

Note: If the control panel is made of a non-conductive material, it is

essential that the chassis ground terminal of the HMI is connected to

a clean earth ground point located close to the panel.

Connect the power cable’s shield wire to the HMI’s chassis ground

terminal.

Connect the control panel to earth ground using a copper grounding

rod close to the HMI and control panel.

Hinged doors on control panels do not provide a long-term electrical

connection to the rest of the enclosure. Corrosion develops over time

and prevents good electrical contact. For this reason, a separate wire

braid should be installed from the hinged control panel to the rest of the

enclosure.

For a more in-depth overview of ground wiring techniques, refer to

Technical Note #1027, “Ground Wiring and Electrical Noise Reduction” in

the Technical Notes section of the Maple Systems website.

Installation

It is necessary to follow all installation procedures described in this

chapter for electrical noise immunity and CE compliance. The Maple

Systems HMI is designed to connect easily to a PLC. External rear

connectors provide quick connections for power, communications and

programming wiring.

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Connect the HMI to Power

Use the 3-position connector supplied with the HMI to provide power to

the HMI. The power cable for the HMI should be 18AWG, 2-conductor

wire with a shield drain wire and protective shield (foil/braid). Cable (P/N

6030-0009) may be purchased by the foot from Maple Systems for

constructing power cables.

Always run the DC ground wire directly back to the signal return of the

power supply. Do not use the chassis ground wire as the signal return.

Caution: To prevent possible damage to the HMI, wait ten

seconds after removing power from the HMI before applying

power again.

To connect the HMI to power:

1. Route the power cable from the HMI to the power supply. The power

cable should not be any longer than necessary.

2. Install the cable wires, referencing the chart below (with colors

shown for Maple Systems Cable 6030-0009):

a. Strip the power cable shield to expose 2” of the black and red

wires.

b. Strip about ¼” of insulation from the black and red wires.

c. Connect the red wire to the positive (+) input of the HMI power

connector and the VDC positive (+) output of the power supply.

d. Connect the black wire to the negative (–) input of the HMI power

connector and the VDC negative (–) output of the power supply.

e. Connect the power cable shield wire to the HMI power connector

FG or ⏚input. Connect the other side to chassis ground.

Wire Color

Power Supply Output

HMI Input

Red

Black

–

Shield

Chassis ground

FG or ⏚

Note: The power connector on the HMI uses a 3-position terminal

block with screw-down clamps. Lugs are not required.

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1010-1051 Rev 03 www.maplesystems.com

Panel Preparation

To provide a NEMA 4 seal, a metal panel or mounting surface that does

not flex more than 0.010” is required. Thin panels or surfaces may bow

between the mounting clamps and not form a seal with the gasket.

Allow sufficient clearance around the unit for the mounting hardware and

cable connections. Cutout dimensions for each particular HMI model are

available for print and download from the Support Center-Dimensional

Drawings section of the Maple Systems website.

The area of the panel or mounting surface where the gasket comes into

contact must be flat and free of scratches, pits, and other features that

prevent the gasket from sealing properly. If the panel or mounting

surface is not uniform, thick, flat, stiff, or smooth enough, then a sealant

such as silicone may be required.

Note: Clean and deburr the panel cutout before the HMI is installed.

Mount the HMI to the Panel

Note: The clamps for some models may be slightly different than

shown here, but operate essentially the same way.

Steps:

1. Prepare the clamps for the HMI by inserting the screws into the

clamp as shown above. Position the screws so that the ends don’t

protrude past the clamp edge.

2. Set the HMI in the panel cutout and hold it in place until all clamps

are in position.

3. Tighten the screw clamps in an even pattern until the unit is secure.

Recommended torque: 3.5 in/lbs.

Caution: Do not over-tighten the screws; the overlay may warp

or the housing may get damaged.

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Configuration Wiring

To configure the HMI using the EasyBuilder Pro software, use the

Ethernet Configuration Cable (P/N 7431-0104).

If using a switch or router between the PC and the HMI, use a straight-

through or crossover cable as required by the switch or router.

In order to download a project to the HMI over Ethernet, the HMI must be

assigned a unique IP address that is on the same subnet as the

development PC.

Follow these steps to enter the System Settings menu and assign the

HMI an IP address:

1. Apply power to the HMI.

2. Click the arrow icon located in the lower-right corner of the screen.

3. Click the gear icon to enter the system settings menu

4. When prompted, enter the system password (default: 111111).

5. Navigate to the Network tab.

6. Enter the desired IP address, or select Obtain an IP Address Automatically

to enable DHCP.

7. Click Apply to save the changes, and OK to exit the system settings menu.

8. The updated IP address will appear in the system information window, also

accessed via the arrow icon. For more information on Ethernet configuration

options, please refer to the EasyBuilder Pro Programming Manual.

Maintenance

Fusing Requirements

If the display does not come on within two seconds of power up, remove

power. An internal fuse will prevent damage if the polarity of the DC

power is incorrect. Check wiring to ensure proper connections and try to

power up again.

USB

The USB Host port is designed for data storage only. If connecting a

USB hard drive, power the drive with its own power supply. Do not

charge any device from the USB port.

Serial Port Connections

The diagrams on the next page indicate the proper pin connections for

the serial ports of the HMI.

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