Marinco Charge Pro 27101 Bedienungsanleitung

502-2 & 503-2 instructions

instruction manual

marinco.com

1.1 and 4.3 AMP

Charge Pro™ Portable Chargers

MODELS: 27101 and 27104

The Marinco 27101 and 27104 chargers are designed to recharge, maintain

and extend your battery’s life in applications where your battery is stored for

long periods of time. These chargers are very versatile with selectable battery

chemistries, voltages and connectors for your battery. The chargers operate on

115 Volt, 60 HZ AC and show the charge level of your battery.

WARNING THIS CHARGER SHOULD BE USED TO CHARGE ONLY 6 OR 12

VOLT DC LEAD ACID, AGM OR GEL CELL TYPE BATTERY SYSTEMS. USE

ON OTHER THAN 6 OR 12 VOLT DC SYSTEMS CAN CAUSE THE BATTERY

TO EXPLODE AND CAUSE PERSONAL INJURY.

Charge Pro™ Portable Chargers Instructions

IMPORTANT SAFETY INSTRUCTIONS

A) SAVE THESE INSTRUCTIONS - This manual contains important safety and

operating instructions for the battery chargers. Read the entire manual before

using. Also read all instructions and cautions for and on the charger, batteries

and equipment in the vicinity of the batteries.

B) Do not expose the charger to rain or snow.

C) Use of an attachment not recommended or sold by Marinco may result in a

risk of ﬁre, electric shock, or injury to persons.

D) To reduce the risk of damage to electric plug and cord, pull by the plug rather

than the cord when disconnecting charger.

E) Do not use an extension cord unless absolutely necessary. Improper

extension cords result in a risk of ﬁre and electric shock. If you must use an

extension cord, make sure that:

i. The pins on plug of extension cord are the same number, size and shape

as those of plug on charger

ii. The extension cord is properly wired and in good electrical condition

iii. The wire size is large enough for the AC ampere rating of charger as

speciﬁed in the table below

F) Do not operate the charger with a damaged cord or plug. If the cord or plug is

damaged, replace it immediately.

G) Do not operate the charger if it has received a sharp blow, been dropped, or

otherwise damaged in any way.

H) Do not disassemble charger. Incorrect reassembly may result in a risk of

electric shock or ﬁre.

I) To reduce the risk of electric shock, unplug the charger from the outlet before

attempting any maintenance or cleaning. Turning off controls will not reduce

risk.

Extension Cord Length Feet (M) AWG Size of Cord

25 (7.6) 18

50 (15.2) 18

100 (30.5) 18

150 (45.6) 16

Charge Pro™ Portable Chargers Instructions

Personal Precautions

A) Consider having someone close enough by to come to your aid when you

work near a lead-acid battery.

B) Have plenty of fresh water and soap nearby in case battery acid contacts

skin, clothing, or eyes.

C) Wear complete eye protection and clothing protection. Avoid touching eyes

while working near battery.

D) If battery acid contacts skin or clothing, wash immediately with soap and

water. If acid enters eye, immediately ﬂood eye with running cold water for at

least 10 minutes and get medical attention immediately.

E) NEVER smoke or allow a spark or ﬂame in vicinity of battery or engine.

F) Be extra cautious to reduce the risk of dropping a metal tool onto the battery.

It might spark or short-circuit battery or other electrical part that may cause

explosion.

G) Remove personal metal items such as rings, bracelets, necklaces and

watches when working with a lead-acid battery. A lead-acid battery can

produce a short-circuit current high enough to weld any of these items to

metal, causing a severe burn.

H) Use charger for charging a LEAD-ACID battery only. It is not intended to

supply power to a low voltage electrical system other than in a starter-motor

application. Do not use battery charger for charging dry-cell batteries that are

commonly used with home appliances. These batteries may burst and cause

injury to persons and damage to property.

I) NEVER charge a frozen battery.

WARNING – RISK OF EXPLOSIVE GASES

1) WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS.

BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL

OPERATION. FOR THIS REASON, IT IS UTMOST IMPORTANCE

THAT YOU FOLLOW THE INSTRUCTIONS EACH TIME YOU USE THE

CHARGER.

2) To reduce the risk of battery explosion, follow these instruction and those

published by battery manufacturer and manufacturer of any equipment you

intend to use in vicinity of battery. Review cautionary marking on these

products and on engine.

Charge Pro™ Portable Chargers Instructions

Preparing To Charge

A) If necessary to remove battery from vehicle to charge, always remove

grounded terminal from battery ﬁrst. Make sure all accessories in the vehicle

are off, so as not to cause an arc.

B) Be sure area around battery is well ventilated while battery is being charged.

C) Clean battery terminals. Be careful to keep corrosion from coming in contact

with eyes.

D) Add distilled water in each cell until battery acid reaches level speciﬁed

by battery manufacturer. Do not overﬁll. For a battery without removable

cell caps, such as valve regulated lead acid batteries, carefully follow the

manufacturer’s recharging instructions.

E) Study all battery manufacturer’s speciﬁc precautions while charging and

recommended rates of charge.

F) Determine voltage of battery by referring to car owner’s manual and make

sure that output voltage selector switch is set at correct voltage.

DC Connection Precautions

A) Connect and disconnect DC output clips and remove AC cord from electric

outlet.

B) Never allow clips to touch each other.

C) Attach clips to battery and chassis.

Follow these steps when battery is installed in vehicle. A spark near

battery may cause battery explosion. To reduce risk of a spark near

battery:

A) Position AC and DC cords to reduce risk of damage by hood, door or moving

engine part.

Charger Location

A) Locate charger as far away from battery as DC cables permit.

B) Never place charger directly above the battery being charged; gases from the

battery will corrode and damage charger.

C) Never allow battery acid to drip on charger when reading electrolyte speciﬁc

gravity or ﬁlling battery.

D) Do not operate the charger in a closed-in area or restrict ventilation in any

way.

E) Do not set a battery on top of the charger.

Charge Pro™ Portable Chargers Instructions

Follow these steps when battery is outside vehicle. A spark near the

battery may cause battery explosion. To reduce risk of a spark near

battery:

A) Check polarity of battery posts. POSITIVE (POS, P, +) battery post usually

has a larger diameter than NEGATIVE (NEG, N, –) post.

B) Connect POSITIVE (RED) charger clip to POSITIVE (POS, P, +) post of

battery.

C) Do not face battery when making ﬁnal connection.

D) When disconnecting charger, always do so in reverse sequence of

connecting procedure (disconnect AC power, then disconnect charger clips).

E) A marine (boat) battery must be removed and charged on shore. To charge it

on board requires equipment specially designed for marine use.

B) Stay clear of fan blades, belts, pulleys, and other parts that can cause injury

to persons.

C) Check polarity of battery posts. POSITIVE (POS, P, +) battery post usually

has larger diameter than NEGATIVE (NEG, N,–) post.

D) Determine which post of battery is grounded (connected) to the chassis. If

negative post is grounded to chassis (as in most vehicles), see (E). If positive

post is grounded to the chassis, see (F).

E) For negative-grounded vehicle, connect POSITIVE (RED) clip from battery

charger to POSITIVE (POS, P, +) ungrounded post of battery. Connect

NEGATIVE (BLACK) clip to vehicle chassis or engine block away from

battery. Do not connect clip to carburetor, fuel lines, or sheet-metal body

parts. Connect to a heavy gage metal part of the frame or engine block.

F) For positive-grounded vehicle, connect NEGATIVE (BLACK) clip from battery

charger to NEGATIVE (NEG, N, –) ungrounded post of battery. Connect

POSITIVE (RED) clip to vehicle chassis or engine block away from battery.

Do not connect clip to carburetor, fuel lines, or sheet-metal body parts.

Connect to a heavy gage metal part of the frame or engine block.

G) When disconnecting charger disconnect AC cord, remove clip from vehicle

chassis, and then remove clip from battery terminal.

Operation

A) Avoid operation under adverse ambient conditions under all circumstances.

Adverse ambient conditions include: ambient temperatures above 104° F (40

°C), ﬂammable gases, solvents, vapors, dust, and relative humidity above

80%.

B) Do not use the battery charger inside a vehicle. The battery charger must not

be used in the vicinity of ﬂammable substances or gases.

Charge Pro™ Portable Chargers Instructions

Notes on rechargeable batteries

A) Make sure you observe all safety instructions and charging instructions of the

battery manufacturer.

B) Before connecting the battery to the battery charger, disconnect the battery

from any loads or cables (turn off the loads ﬁrst!).

C) Always disconnect the ground connection from the battery before

disconnecting the positive terminal.

D) Disconnect the battery from the battery charger before connecting any loads

to the battery.

E) When connecting or disconnecting the battery, sparks might be produced.

Therefore, make sure there is sufﬁcient ventilation!

F) Observe the polarity when connecting the battery to the battery charger (red

charger terminal = positive/+, black charger terminal = negative/ ).

G) Lead acid batteries contain aggressive and corrosive acids. Avoid skin or

eye contact with battery ﬂuids! Never dismantle lead acid batteries! On skin

contact, clean the affected areas thoroughly with water and soap. On eye

contact, rinse the effected eye immediately with clear and cold running water!

Then consult a doctor immediately!

H) Batteries must not be short circuited or thrown into ﬁre. Risk of ﬁre and

explosion!

C) Ensure that there is sufﬁcient ventilation during operation. Never cover the

battery charger or the connected battery.

D) Never charge lead acid batteries in containers or poorly ventilated rooms.

Explosive gases can be generated during the charging process!

E) Keep the battery charger as well as the battery away from ignition sources.

Do not smoke while handling the battery charger or the battery! There is

danger of explosion!

F) Never operate the device immediately after it has been taken from a cold to a

warm room. The condensation generated can cause malfunctions and there

is also the risk of a deadly electric shock!

G) Persons (including children) who have insufﬁcient knowledge or experience

in using the device or who are physically, sensorial or mentally handicapped

may only use the device under the supervision of a person responsible for

their safety. Children must be kept under supervision and may not play with

the device.

H) Check the battery voltage before starting the charging process. Only 6 and

12 Volt batteries can be recharged.

Charge Pro™ Portable Chargers Instructions

Disposal

At the end of its useful life, do not dispose this product together with normal

household waste. Drop it off at a collection center for the recycling of electrical

and electronic devices. This is indicated by the symbol on the product, on the

instruction manual or on the packaging. The materials of which this product is

made are recyclable pursuant to their labeling. With the reuse, the recycling of the

materials or other forms of scrap usage you are making an important contribution

to the protection of the environment. Please ask your local administration ofﬁce

for the appropriate disposal center.

LED

Illuminated

Description

1 12V FLOODED - for charging 12V Flooded batteries

2 12V GEL/AGM - for charging 12V GEL/AGM

1 & 2 12V Cold - for charging 12V Flooded Batteries at low temp

(below 40° F, 4°C).

3 6V FLOODED - for charging 6V Flooded batteries

4 6 V GEL/AGM - for charging 6V GEL/AGM

3 & 4 6 V COLD - for charging 12V Flooded Batteries at low temp

(below 40° F, 4°C).

5 Power is applied to the charger

6 There is a problem (short circuit / battery is defective /

reversed polarity)

7 Lights indicate charge status (25%, 50%, 75%, 100%)

5 6

Charge Pro™ Portable Chargers Instructions

Charging A Lead Acid Battery

Observe the instructions and safety information of the vehicle to ﬁnd out how the

vehicle battery should be charged. Modern vehicles are equipped with sensitive

electronic parts and controls that can be damaged if you do not proceed properly!

A) First make sure your lead acid battery is a 6V or 12V battery. Do not charge

batteries with different operating voltages!

B) Determine the chemistry of your battery. This should be on the battery or

contact the battery manufacturer.

C) Disconnect all loads from the battery. If the battery is installed in a vehicle,

turn off the ignition and any other loads.

D) The red and black DC cable coming out of the charger has a connector at

the end. This connector will connect to the alligator and ring terminal cables

supplied with the charger. Connect the cable needed and make sure the

connection is secure.

E) When the battery cables are connected to the battery, and the charger is

plugged in to the power supply (115 V 60 HZ AC), all LED’s will illuminate

for 2 seconds.

F) If this is the ﬁrst time the charger is powered, only the power “ON” LED will

be illuminated. The “Mode” button needs to be pushed to select the battery

voltage and chemistry.

The charger remembers the last setting and will start in that setting again

the next time the charger is used.

G) If the “Error” LED is illuminated, unplug AC connection of the charger from

the electric outlet, check to make sure the connections are secure and the

polarity of the cables to the battery is correct. Plug the charger back into the

electric outlet. If the “Error” LED continues to illuminate there is a problem

with the battery.

H) Now you can select a function using the mode button. See “Operating Modes”

for a description of the individual operating modes.

I) Push the “Mode” button once for 12V, ﬂooded battery. Continue to push the

“Mode” button until you select the correct voltage and chemistry that matches

your battery.

J) There will be a ﬁve second delay until the charger starts the charge. This is

to provide time to select the correct voltage and battery chemistry. When the

charge cycle starts, the charge status LED’s 25, 50, 75, 100% will illuminate

letting you know the battery charge level.

K) When the 100% LED is illuminated the charge is complete and the charger

can be disconnected ﬁrst from the AC power then the DC connection

removed.

L) First remove the clamp from the negative terminal and then from the positive

terminal.

Charge Pro™ Portable Chargers Instructions

Operating Modes

12V FLOODED mode

• This mode is suitable for 12V Flooded battery size found in the speciﬁcations

section at ambient temperature.

• To select this mode, press the MODE button until LED 1 lights up. The

charging process starts automatically, LED 1 is lit.

• When the battery is being charged, charge status (LED 7) lights up to

indicate the battery charging level.

12V GEL/AGM mode

• This mode is suitable for all 12V GEL or AGM battery size found in the

speciﬁcations section at ambient temperature.

• To select this mode, press the MODE button until LED 2 lights up. The

charging process starts automatically, LED 1 is lit.

• When the battery is being charged, charge status (LED 7) lights up to

indicate the battery charging level.

12V COLD mode

• This mode is suitable for all 12V Flooded, GEL, AGM or spiral wound AGM

battery size found in the speciﬁcations section at low temperature.

• To select this mode, press the MODE button until LEDs 1 & 2 light up. The

charging process starts automatically, LEDs 1 & 2 are lit.

• When the battery is being charged, charge status (LED 7) lights up to

indicate the battery charging level.

6V FLOODED mode

• This mode is suitable for 6V Flooded battery size found in the speciﬁcations

section at normal ambient temperature.

• To select this mode, press the MODE button until LED 3 lights up. The

charging process starts automatically, LED 3 is lit.

• When the battery is being charged, charge status (LED 7) lights up to

indicate the battery charging level.

6V GEL/AGM mode

• This mode is suitable for all 6V GEL or AGM battery size found in the

speciﬁcations section at ambient temperature.

• To select this mode, press the MODE button until LEDs 3 & 4 light up. The

charging process starts automatically, LEDs 3 & 4 are lit.

• When the battery is being charged, charge status (LED 7) lights up to

indicate the battery charging level.

Charge Pro™ Portable Chargers Instructions

6V COLD mode

• This mode is suitable for all 6V Flooded, GEL, AGM and spiral wound AGM

battery size found in the speciﬁcations section at low temperature.

• To select this mode, press the MODE button until LED 4 lights up. The

charging process starts automatically, LED 4 is lit.

• When the battery is being charged, charge status (LED 7) lights up to

indicate the battery charging level.

Regeneration function:

This function is designed to regenerate deep discharged batteries. It is selected

automatically if required by the battery. If a deep discharged rechargeable battery

is connected to the charger, the regeneration mode is the ﬁrst mode to start.

Low charging currents are used to allow a discharged battery to reach a normal

battery voltage again. The maximum time for regeneration is 20 minutes. If no

normal battery voltage is reached in this time, the charger stops the process and

LED 6 is on.

Defective rechargeable batteries

The charger recognizes defective rechargeable batteries automatically. In this

case the selected charging program will not be started. LED 6 is on. Have your

battery tested to see if there is a problem.

Mode Select

Press the MODE button to select a mode.

Cleaning

Disconnect the battery charger from the battery and the mains voltage before

cleaning it.

Clean the outside of the product with a clean, dry and soft cloth. Do not use

aggressive cleaning agents to avoid discoloration.

TROUBLE SHOOTING

A) No LED’s Illuminate – Check AC supply and voltage output with a meter.

B) Mode cannot be changed – Disconnect battery ﬁrst and then change mode.

C) Error LED is on – Check if the battery is connected.

• Check if alligator or ring terminal leads are connected to the charger

output.

• Check if plus (red) output is connected to +/positive terminal of battery

and minus (black) output is connected to -/minus terminal of the battery.

• Check if battery terminals are clean and free of corrosion.

• Check the fuse

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