Mars BD1896-1IG-TS Bedienungsanleitung

BD18 Submittal Package

14716 S. BROADWAY, GARDENA, CA 90248 ● Ph: (310)532-1555 Fax: (310)-532-3030 ● www.marsair.com

NOTE: MARS AIR SYSTEMS, LLC reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions, or replacements

for previously purchased equipment.

MARS AIR SYSTEMS, LLC ● GARDENA, CA ● USA

BD18 Indirect Gas Fired

Heated Series

Belt Drive 18

Industrial Air Curtain

Submittal Package

Submitted by:

Mars Air Systems, LLC

14716 S. Broadway

Gardena, CA 90248

P.O.#

S.Q.

Company

Print Name

Signature

Date

Company Seal or Stamp

(Electronic Signature Preferred)

BD18 Submittal Package

14716 S. BROADWAY, GARDENA, CA 90248 ● Ph: (310)532-1555 Fax: (310)-532-3030 ● www.marsair.com

for previously purchased equipment.

MARS AIR SYSTEMS, LLC ● GARDENA, CA ● USA

Table of Contents

Page # Content

3-4 BD18 Indirect Gas Fired Submittals

5-6 Typical Indirect Gas Fired Wiring Diagrams

7 Thermostat Submittals

8-9 Accessory Installation Supplement

10-13 Installation, Operation and Maintenance

14-15 Troubleshooting Guide

16 Warranty

17-18 Furnace Specifications

19-20 Heated Products Supplement

21-29 CSI Spec

30 Reference Links

BD18 (Belt Drive 18) Series

Indirect Gas Fired

Model Lengths 96” –192”

14716 S. BROADWAY, GARDENA, CA 90248 ● Ph: (310) 532-1555 Fax: (310) 532-3030 ● www.marsair.com

for previously purchased equipment.

MARS AIR SYSTEMS, LLC ● GARDENA, CA ● USA VM, 06/14/21

BD18

Series: BELT DRIVE 18

144 1 I H TS

LENGTH OF UNIT

# OF MOTORS

VOLTAGE CODE

COLOR

EXAMPLE

Model Number

# of

Furnaces

Input MBH

per

Furnace

Total

Output

MBH

Temp

Rise

(°F)

Flue

Size

Natural Gas

(NPT) CONN

BD1896-1I*-TS 2250 415 28 5" Rnd 1/2"

BD18120-1I*-TS 2400 664 36 6" Rnd 3/4"

BD18144-1I*-TS 2400 664 30 6" Rnd 3/4"

BD18168-1I*-TS 3400 996 38 6" Rnd 3/4"

BD18192-1I*-TS 3400 996 33 6" Rnd 3/4"

* - Use corresponding letters in"Electrical Data" columns to complete the model numbers.

Note: Gas pressure required min/max in (“wc)(kPa): Natural Gas (3.5/14)(0.9/3.5) and LP (10/14)(2.5/3.5)

Indirect Gas Fired Data

Indirect Gas Fired Data Sheet

Applications: Environmental Separation: Max Height 20’ / Insect Control: Max Height 18’

Features:

Air Curtain and Transition

❖7 ½ to 15 HP continuous duty premium efficiency industrial TEFC

motors

❖Air curtain is a self-contained one-piece heavy gauge corrosion proof

paint lock metal design

❖Top mounting holes provided (3/4”)

❖Cabinet has sufficient strength for fastening from overhead on both

ends without intermediate support

❖Adjustable air directional nozzle with 40° sweep front to back

❖Transition is shipped fully assembled and fastened to unit (overhead

support required)

❖Standard color is Titanium Silver

❖Rust preventative electrostatic polyurethane powder coating

❖12-month parts warranty

❖Freight Not Included (FOB Factory)

❖Proudly Made in the USA

Indirect Gas Fired Furnaces

❖ETL verified to be 83% efficient

❖In-shot burner technology

❖Aluminized tubular heat exchanger (20 gauge)

❖Positive pressure 120V impellers (separate 120V, 1Ø power required)

❖Power vented exhaust

❖Single stage gas valve

❖Standard direct spark ignition

❖Certified for Category I and III Venting

❖Natural gas

❖Factory test fired

❖Overhead mounting hardware provided (2 per furnace)

Mars Recommended Accessories (see submittals for additional details):

❖Door limit switches

o99-125, Industrial surface-mounted door limit switch

❖Controllers

oMCPA‐†U*, Motor Control Panel, 120V control voltage († = # of Motors, * = Voltage Code)

▪MCP‐TD, Adjustable time delay, 1sec‐100hr (panel required)

Note: Dry contact provided in panel for monitoring motor. 24Vac signal provided from panel for controlling

motor

❖IDF-2STG, Two-stage heat exchanger

❖IDF-SS, 409 stainless steel heat exchanger

❖IDF-MOD-RS, Room sensor for modulating gas valves (0-10VDC/4-20mA control voltage by others)

Sound Levels: (measured at 10’ in an open field)

7 ½ HP Motor Unit = 74 dBA, 10 HP Motor Unit = 75 dBA, 15 HP Motor Unit = 76 dBA

BD18 (WindGuard)

Model Number

Nozzle Length

(in)

Length

(in)

Depth

(in)

Height

(in)

Motor

(hp)

Total Weight**

(lbs)

Furnace Weight

(lbs)

Max Velocity

(fpm)

Max Volume

(cfm)

BD1896-1I*-TS 96 107 82 1/2 33 7 1/2 1148 2 @ 211 5100 13800

BD18120-1I*-TS 120 131 82 1/2 33 7 1/2 1513 2 @ 335 5100 17255

BD18144-1I*-TS 144 155 82 1/2 33 10 1630 2 @ 335 5100 20700

BD18168-1I*-TS 168 179 82 1/2 33 10 2082 3 @ 335 5100 24100

BD18192-1I*-TS 192 203 82 1/2 33 15 2199 3 @ 335 5100 27600

* - Use corresponding letters in "Electrical Data" columns to complete the model numbers. Note: Data above is for 60 Hz, 17% reduction in the performance data with 50 Hz.

** - Total Weight includes air curtain, transition, and furnace weights.

Lab Data

Mechanical Data

Furnace Only

Furnace

208/230v

(G)

460v

(H)

575v

(I) 115V

BD1896-1I*-TS 21.6/20.0 10.0 8.9 16.0

BD18120-1I*-TS 21.6/20.0 10.0 8.9 27.0

BD18144-1I*-TS 28.0/26.0 13.0 10.3 27.0

BD18168-1I*-TS 28.0/26.0 13.0 10.3 40.5

BD18192-1I*-TS 42.0/40.0 20.0 15.6 40.5

* - Use corresponding letters in"Electrical Data" columns to complete the model numbers.

Alternate voltage codes with FLA (Full Load Amp) data:

380-415V/3Ø/50Hz (W) - 8.3A per motor (7½HP), 11.5A per motor (10HP), 15.5A per motor (15HP)

Note: For ampacity, multiply FLA X 1.25

Unit Voltage

(Voltage Code)

Electrical Data

(FLA)

Thermostats

Line voltage to low voltage Models

14716 S. BROADWAY, GARDENA, CA 90248 ● Ph: (310)532-1555 Fax: (310)-532-3030 ● www.marsair.com

for previously purchased equipment.

MARS AIR SYSTEMS, LLC ● GARDENA, CA ● USA AR, 5/18/20

5 1/4"

3 3/4"

99-263 – Thermostat, 24 Volt, Digital, Single Stage.,

R.G.W.Y.B.O., Battery Power

Thermostats

Features:

Allows automatic control of heated air

Remote mounted (field installed by others)

Temperature range from 50F to 90F

Regulates the heat near the air curtain

Analog Bimetal Temperature Sensing

Thermostats are UR (UL Recognized)

1 year warranty

Line Voltage (99-063, 99-064)

Standard for LPV2 Electric and All Hot Water/Steam Heated models

Single Phase, Single Pole, 250V max

Remote Wall Mounted by others

Requires Junction Box (J-Box field supplied and installed)

Low voltage (99-264, 99-277, 99-263)

Standard for STD2, HV2, EP2, PH, WM/BD Electric and all Gas Heated models

Low voltage (24V) control

Fan and Heat Control Switch

Remote Wall Mounted by others

*Do not mount low voltage thermostat greater than 30ft from the air curtain. Mounting the low voltage thermostat too far

from the air curtain may cause a voltage drop and cause chattering.

Options and Accessories:

2 Stage Line Voltage Thermostat

Digital Programmable Low Voltage

Thermostat

Digital Low Voltage Thermostat with

Battery Backup

Factory Wired and Installed Thermostat

Lockable clear cover

Thermostat Part # Description Applicable Air Curtain Series

99-063 Thermostat, 801, Line Voltage, Up to 250V, Analog, Single Stage, Single Pole

LPV2, WM/BD Electric & All Hot Water /

Steam

99-064 Thermostat, 802, Line Voltage, Up to 250V, Analog, Two Stage, Double Pole

LPV2 Electric & All Hot Water / Steam

99-264 Thermostat, 9200H, 24 Volt, Analog, Single Pole, R.G.W.Y.B.O.

Elec STD2, HV2, EP2, PH &

All Gas Fired

99-277 Thermostat, IC20-101, 24 Volt, Analog, Single Pole, R.W.

LPV2 Electric (Low Voltage Control option)

99-263 Thermostat, RS4110, 24 Volt, Digital, Single Pole, R.G.W.Y.B.O., Battery Power

Elec STD2, HV2, EP2, PH, WM/BD &

All Gas Fired

99-277 – Thermostat, 24 Volt, Single Stage, R.W.

3 1/4"

99-182 - Cover, Lockable, Clear

2 7/8"

4 3/4"

99-063 – Thermostat, 801, Line Voltage,

Single Stage, Single Pole

99-264 – Thermostat, 24 Volt, Analog, Single Stage,

R.G.W.Y.B.O.

4 1/2"

3 1/4"

Document No: ACC-IOM

Date: 04/13/2013

ACCESSORY INSTALLATION SUPPLEMENT

Door Limit and Magnetic Reed Switches

1. Mars door limit and magnetic reed switches are

available with NEMA 1, 4X and 7 ratings. Contact the

factory for additional ratings and details. (See FIG. 1

for typical single swing, hinged door type, door limit

switch installation)

FIG. 1

2. Use light gauge materials when field fabricating

brackets to activate and deactivate the door limit

switch(s). (FIG. 2) Figure 2 also shows the typical

installation of the combination plunger/roller type

NEMA 1 door limit switch, for all non-hinged style

doors.

FIG. 2

3. All wiring must be per local and NEC (National Electric

Code) codes.

4. Panels or controllers may be required. Refer to wiring

diagram inside the control panel box.

FIG. 3

FIG. 4

Document No: ACC-IOM

Date: 04/13/2013

Bracket Installation

1. Side Extension Plates: For doorways wider than the air

curtain, use combination of Side Extension Plates and

Adjustable Mounting Brackets. (FIG. 5)

FIG. 5 (LPV SHOWN)

2. Adjustable Mounting Brackets: For installation of air

curtain over drum-style roll-up door, use Extended

Wall Mounting Brackets. (FIG. 6)

FIG. 6 (STD SHOWN)

3. Extended Wall Mounting: For Tandem Mounting of air

curtain over sectional style door, use either wall

mounting angle brackets or threaded rods.

4. Top Mounting Brackets: For overhead installation of

units, use in conjunction with the threaded holes

provided on top of unit.

Note: Angle brackets, threaded rods and I Beams are

provided by others. (FIGS. 7 & 8) All optional brackets

are not available for WMI/WMH and BD Series.

FIG. 7 (WMI/WMH Shown)

FIG. 8 (BD Shown)

14716 S. Broadway St., Gardena, CA 90248

(310) 532–1555 ● (800) 421-1266

Fax: (310) 324-3030

www.marsair.com

Document No: BD-IOM

Date: 08/25/20

WINDGUARD BELT DRIVE (BD) INDUSTRIAL SERIES

Installation, Operation and Maintenance Manual

Please read and save these instructions. Read carefully before attempting to assemble, install, operate, or maintain

the product described. Protect yourself and others by observing all safety information. Failure to comply with these

instructions could result in personal injury and/or property damage. Retain these instructions for future reference.

OVERVIEW

Mars Air Curtains are

designed to cover door

openings, providing

both temperature

control/environmental

separation and flying

insect control when the

building’s doors are

opened. Typical

installation heights are:

BD-14 Series

(Environmental Separation up 16’ and Flying Insect

Control 14’), BD-18 Series (Environmental

Separation up 20’ and Flying Insect Control 18’),

BD-22 Series (Environmental Separation up 24’

and Flying Insect Control 22’), BD-26 Series

(Environmental Separation up 28’ and Flying Insect

Control 26’) and BD-30 Series (Environmental

Separation up 32’ and Flying Insect Control 30’).

The units are typically overhead mounted

horizontally above the door opening. They can also

be vertically mounted alongside the opening.

Heated units must be mounted on the inside or the

protected side of the opening. The motors used in

the BD Series range from 5 HP to 30 HP (see

submittal for details).

All the BD Series come standard with an expanded

metal air intake grille(s). The BD Series can be

configured with Flat Bank or V-Bank Sections, as

options.

GENERAL SAFETY

INFORMATION

Use this product only in

the manner intended

by the manufacturer. If

you have any

questions, contact the

manufacturer. Only

qualified personnel

should install this

product. Installing

personnel should have

a clear understanding

of these instructions

and should be aware of general safety precautions.

Improper installation can result in electric shock,

possible injury due to coming in contact with

moving parts, as well as other potential hazards.

WARNING

When servicing the product, motor may be hot enough

to cause pain or injury. Allow motor to cool before

servicing.

WARNING

To reduce the risk of fire, electric shock, or injury to

persons, observe the following.

A. Always disconnect, lock and tag power source before

installing or servicing product.

B. Installation work or electrical wiring must be done by

qualified person(s) in accordance with all applicable

codes and standards, including fire-rated

construction.

C. The combustion airflow needed for safe operation of

fuel burning equipment in the area may be affected

by the product’s operation. Follow

the heating

equipment manufacturer’s guideline and safety

standards, such as those published by the National

Fire Protection Agency (NFPA), the American

Society of Heating,Refrigeration and Air Conditioning

Engineers (ASHRAE) and local code authorities.

When cutting or drilling into a wall or ceiling, be

careful not to damage electrical wiring and other

hidden utilities.

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