MASSEY FERGUSON 2100 - Bedienungsanleitung

Latest generation of high output big balers

VISION INNOVATION LEADERSHIP QUALITY RELIABILITY SUPPORT PRIDE COMMITMENT

2100

A major step forward

in baler technology

Simplicity with sophistication

The MF 2100 Series of four big

square balers introduces a host of

totally new features designed to

provide farmers with substantial

improvements in capacity, bale

density and operating efﬁciency,

together with real savings in

time and costs. These machines

represent a whole new generation

of big balers, ‘raising the bar’

signiﬁcantly in this highly

competitive sector of the market.

Massey Ferguson’s factory at Hesston, USA, has long been

regarded as a centre of excellence in the development of

world-beating baling machinery, leading the way in terms

of quality, innovation and long-term reliability.

The design engineers at Hesston

set out to create a family of

balers that was simple to

operate and maintain, but which

incorporated a range of clever

new developments destined to

produce perfect bales – in less

time, and transported at less cost.

The sleek, modern lines of these

machines underline their place at

the forefront of baler design.

Ultimately, owners of these superb

balers will have the reassurance

that they have a machine based

on proven technology, more than

30 years specialist experience and

leading edge innovation. 2008 saw

the 30th anniversary of production

of big balers at our Hesston

plant. You don’t need any more

reassurance than that!

We’ve got the power

Massey Ferguson’s

range of big balers

has a model for the

precise size of bale

you need.

Massey Ferguson balers have long

been renowned for their ability to

produce bales of consistent

density, shape and weight, so the

MF 2100 Series forms bales to

the same dimensions as previous

models, whether you’re baling

silage, hay or straw.

All four models beneﬁt from

increases in capacity particularly

the MF 2190 which, for example,

can deliver up to 30% extra due to

a 30% increase in plunger speed.

This coupled with a heavier

ﬂywheel and a longer plunger

stroke increases the inertia

created within the bale chamber

to increase the output.

This ﬂagship model produces the

bale size required by straw-

burning power stations and

heating plants, while the other

models will bale renewable energy

crops, such as miscanthus.

Higher capacity across the range

enables major savings in fuel

and time to be achieved, with

increased bale weights lowering

the signiﬁcant cost of transport.

Avedore 2 is a combined heating

and power generating plant in

Copenhagen, Denmark. It is the

largest of its type in the world

and burns a number of biofuels

with the option of burning fossil

fuels if needed. Avedore 2 burns

172,000 tonnes of straw bales

each year to provide heating for

200,000 households and electricity

for 1.3 million homes. The bale

size this plant has been designed

to use is 1.28 m x 1.20 m, the

size produced by the MF 2190. A

similar power station at Ely in the

UK also uses the same bale size

as its benchmark.

Model range

Model Bale size (W x H) Straw Hay Silage

MF 2150 0.80 x 0.88 m ●●●

MF 2160 1.20 x 0.70 m ●●●

MF 2170 1.20 x 0.88 m ●●●

MF 2190 1.20 x 1.28 m ●●-

●= Baling capability, - = Not applicable

01 Avedore 2.

Built for the most

demanding harvests

These balers are built around a

simple, but immensely strong,

frame on which all components are

mounted. High quality steel used in

the construction ensures long-term

durability – in fact higher grade

materials are used throughout,

boosting the machines’ reliability.

Upgraded bearings and the use

of sealed-type bearings have

together eliminated the need for

the main AutoLube system and

the use of sealed for life bearings

have reduced maintenance

times signiﬁcantly and increased

reliability over balers having

AutoLube systems .

Access to all areas of the baler

for maintenance and service has

been substantially improved by

the design of large, lightweight

side panels that can be opened

in seconds. In addition, three

extra work lights have been ﬁtted

under the shielding for easier

twine-loading and service area

illumination at night.

Even in the toughest conditions, you don’t want reliability problems

in, what is often, a race against time. The MF 2100 Series balers

will quickly earn your trust, with their day-in, day-out consistency

and dependability.

The proven Massey Ferguson

ball hitch provides a solid, secure

baler/tractor connection and is

fully adjustable to fit any tractor

hitch design - although other

hitch designs can easily be

fitted, if required. High ground

clearance allows more than

enough room to pass over even

the largest crop swath. This

also increases service access

underneath the baler.

The heart of the matter

Central to the production capacity

boost are improvements to the

baler driveline. On the MF 2190,

the gearbox runs at an uprated 33

strokes/minute which can increase

the baler capacity by up to 30%.

On the other three models in the

series, the speed is increased to

47 strokes/minute.

The ﬂywheel has had its weight

increased to give greater force

to the plunger and smooth out

the power requirement from

the tractor. The crank arms are

longer than before increasing the

force applied to the crop on the

compression stroke generating

higher densities within the bale.

The ﬂywheel slip clutch now has

ﬁve discs, as opposed to four

on the previous model, to give

increased protection. There is also

a ﬂywheel shearbolt retainer to

prevent shield damage.

The presence of the baler-mounted

hydraulic system means variables

in the tractor’s system do not

affect baler performance. It also

allows the procedure of attaching

baler to tractor to be a smooth and

easy operation. The bale ejector,

roller bale chute lift and pick-up lift

all run off the tractor’s hydraulics,

leaving the baler-mounted pump

to take charge of the bale chamber

doors and the knotter blower.

02 03

04 05 07

01 Maintenance and service is

quick and easy with lightweight

side panels.

02 MF ball hitch. 03 Massive protected

ﬂywheel.

04 Heavy duty plunger. 05 Baler driven self contained pump

powers density and fan drive.

The start of a

perfect bale

Attention to detail

in all key areas of

the baling process

has taken the

MF 2100 Series

to new levels of

efﬁciency and

output.

Improved pick-up

This area has been the subject of

extensive upgrading to deliver a

high capacity but gentle feed of

the crop into the baler.

This is clear in the pick-up ﬂotation

system, which now relies on

torsion bar suspension instead

of spring ﬂotation. The more

integrated design adds to the pick-

up’s terrain-following capability.

The new design gives improved

ground clearance during baling

and transportation. The vertical

clearance between the pick-up

and tongue frame is increased to

enable extra crop volume to

be handled.

Four feeding augers for the non-

cutter baler provide positive, even

feed of the crop into the packers

ensuring the machine can be run

to its full potential. Cutter balers

have a full-width top auger to give

a smoother crop feed.

A robust, solid wind guard is

standard on all models, promoting

better control of the crop at

all times.

Within the Massey Ferguson

system, the packers feed the crop

into the pre-pack chamber to make

the ﬂake. Once the pre-set even

density is achieved, the stuffer

– timed with the plunger – feeds

the ﬂake into the bale chamber.

Because the stuffer only cycles

when the ﬂake is ready, perfect

ﬂakes are produced every time.

Bale density is fully automated

and maintained from the terminal

in the cab which monitors the

load on every plunger stroke. This

provides the best bale shape with

consistent bale weights throughout

the day even when the moisture

changes.

Even density silage bales retain

their optimum nutritional value,

while hay and straw bales are

consistently solid and square for

efﬁcient transport and storage.

Reliability and durability is

enhanced by the extensive use

of sealed bearings and common

sense design. All reducing cost

of ownership.

04 05

01 The new MF pickup with

increased capacity.

02 Four feeding augers

= Higher capacity feed.

03 Stuffer system = Proven,

trustworthy design but now even

more durable.

04 Wind guard = More control

of the crop ﬂow into the baler.

05 Packer crank = Even feed

into pre-pack chamber.

Unique knotter system

With the aim of perfect bale quality

and protection, the knotters are

chain-driven directly from the

gearbox, enabling plunger,

knotters and needles to be

synchronised precisely.

The renowned double knotter

system has been with us for over

30 years and why change the best

on the market.The system allows

the baler to produce the highest

density bales with the lowest

possible strain and wear on the

knotter components, increasing

knotter reliability and durability and

therefore reducing running costs.

In order to achieve high density

bales the twine is fed from the

top and bottom of the chamber

eliminating contact with the knotter

components, allowing the highly

compacted bales to be pushed out

pulling the twine along ( as shown

in Picture 4 opposite). The ﬁrst

knot ﬁnishes the bale on the way

out of the chamber, the second

then becomes the ﬁrst on the new

bale to be formed. As the twine is

only inserted into the knotter on

The double-knotter system pioneered at the Hesston factory has

an unrivalled record of reliability, tying many millions of bales all

over the world for over 30 years. It continues to perform this vital

role in the MF 2100 Series balers.

a tying cycle, there is no strain on

the components this dramatically

reduces the amount of wear,

increases longevity and reduces

running costs.

Some the best engineering designs

are simple and straightforward –

this system is a superb example,

further enhanced by the new

knotter blower.

hydraulic pump, the knotter blower

maintains a constant ﬂow of air

at 140 km/h through the knotter

stack, instantly clearing any

debris entering the knotter area.

The design has been reﬁned to

incorporate a transverse

impeller-type, hydraulically

driven fan, which increases fan

efﬁciency and has a lower power

consumption.

Extensive use of sealed bearings

throughout the knotter stack

prolongs component life and,

again, minimises maintenance and

lowers the cost of ownership.

Now mounted in the centre of

the bale chamber, the bale length

star-wheel ﬂoats with the top

chamber door, ensuring that the

star-wheel gets ﬁrm traction in all

crop conditions for improved bale

length accuracy. In addition, the

knotter bale trip lockout is built to

a heavier duty speciﬁcation for

longer life.

The knotters are lubricated by an

AutoLube system, controlled from

the terminal – lubrication intervals

can be varied to take account of

intensity of use.

All models carry 30 balls of twine

in the twine boxes.

The balls are carried at a 30° angle

making loading much easier. The

twine boxes take up less room on

the side of the baler allowing much

better service access.

Dieses Handbuch passt für folgende Modelle

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