Master Appliance Ultratorch UT-100Si Bedienungsanleitung

Designers and Manufacturers of Heat Tools for Industry

UT-100Si &

UT-200Si

Ultratorch

Heat Tools

Instruction

Manual

Mode d’emploi

Manual de instrucciones

Made in Japan

Please read, understand and keep

this manual for future reference.

Merci de lire ce manuel, s’assurer de

l’avoir compris et le conserver en

référence.

Por favor lea, entienda y guarde este

manual para referencia futura.

Designers and Manufacturers

of Heat Tools for Industry

Regulatory Information

Declaration of Conformity:

(According to EN 45014)

Manufacturer’s Name: Master Appliance Corp.

Manufacturer’s Address:

2420 - 18th Street Racine, WI 53403 U.S.A.

Declares that the following product:

Product Name: UT-100Si, UT-200Si

Conforms to the following product specifications:

SAFETY DIRECTIVES: EN 123 12.81,

EN 292 Parts 1&2, EN 294

Quality Department: Master Appliance Corp. FAX (262) 633-9745

Avis réglementaires

Déclaration de conformité : (Selon EN 45014)

Nom du fabricant‑: Master Appliance Corp.

Adresse du fabricant‑: 2420 - 18th Street, Racine, WI 53403 États-Unis

Déclare que le produit suivant-:

Nom du produit‑: UT-100Si, UT-200Si

Est conforme aux caractéristiques suivantes-:

CONSIGNES DE SÉCURITÉ‑: EN 123 12.81, EN 292 Parties 1 et 2, EN 294

Département qualité : Master Appliance Corp. FAX 1 262 633 9745

Información de reglamentos

Declaración de conformidad:

(Según EN 45014)

Nombre del fabricante: Master Appliance Corp.

Dirección del fabricante:

2420 - 18th Street Racine, WI 53403 E.U.A..

Declara que el siguiente producto:

Product Name: UT-100Si, UT-200Si

Está en conformidad con las siguientes especificaciones de producto:

DIRECTIVAS DE SEGURIDAD: EN 123 12.81, EN 292 Partes 1 y 2, EN 294

Departamento de calidad: Master Appliance Corp. FAX 1 262 633 9745

www.masterappliance.com

WARNING: This product, when used for soldering and similar applications, produces chemicals

known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING: By-products of the combustion of the fuel used by this product contain chemicals

known to the State of California to cause cancer and reproductive harm.

WARNING: The Department of Transportation Hazardous Material Regulations forbid the carriage

of butane or other flammable gas products on passenger aircraft. Do not pack this item or any

other flammable gas item, in any checked or carry-on luggage.

Warnings

To reduce the risk of injury or

property damage, READ AND

UNDERSTAND the following

warnings:

1. To prevent fire or damage to work

surfaces, be sure hot air exhaust

opening is positioned up. Hot air

comes out of the exhaust opening

in the tip. Keep combustibles and

hands away from the opening.

2. To prevent fuel tank leakage, do

not store in environmental area

that exceeds 104°F/40°C (such

as car dashboard or trunk, direct

sun, glove compartment, or other

enclosed, unventilated areas).

3. Be sure to turn “ON/OFF” switch to

“OFF” after use.

4. Do not perform maintenance or re-

pair unless unit is completely cool.

Be certain “ON/OFF” lever is “OFF”.

5. Wait for tips to cool before chang-

ing. Keep hands and combustibles

from tip area while in use.

6. When soldering or desoldering

always review material safety data

sheets (MSDS) for recommended

precautions for safe handling and

use of solder, solder paste, flux,

conformal coatings and any other

chemicals.

7. Store away from, and do not use

in the presence of children.

8. Keep protective cap on unit while

not in use.

9. Use only in well-ventilated area.

Continuous or extended use

indoors should be done only with

a local exhaust ventilation to the

outside.

10. Do not expose to open flame or

other sources of high temperature.

11. To prevent clouding of window,

do not use alcohol or alcohol-

based cleaner.

12. Use only Master Appliance

Ultratane Butane Fuel to insure

maximum safety and perfor-

mance. MSDS upon request.

13. Always use safety glasses or

goggles.

14. Do not fill gas or store near open

flame, heater, furnace or com-

bustible materials.

15.

Do not misuse, abuse, alter or tamper.

16. It is your responsibility to follow

your governmental regulations

when disposing of this unit.

NOTE: When operating in extremes

of temperature (hot or cold), at high

altitude, ignition may be difficult

due to the variation of gas pressure

caused by these extremes. Gas

control settings will also be affected

and will vary from those under normal

conditions. If difficulties are experi-

enced, please contact our Customer

Service Department who will advise

on adjustment.

Important Safety Instructions

Description

Master Models UT-100Si and

UT-200Si Ultratorch heat tools are variable temperature, self-

igniting butane powered, multi-function heat tools. They can be operated as soldering irons or

as flameless heat tools just by changing tips.

Temperature is varied by adjusting the gas control lever.

Ignition Vent Refill Opening

Knurled Nut Gas Control

Lever

Fuel Window"On/Off" LeverShutter Lever

Hot Air Exhaust

Hot Air Exhaust Opening Tip Housing

Principles of Operation

This product uses a catalytic gas reaction sys-

tem. The special catalyst contained in the tip is

preheated with a butane flame. The preheated

flame is extinguished when the shutter is closed

over the ignition vent.

Butane gas continues to flow over the preheated

catalyst generating infrared heat which is either

conducted through the soldering iron tip or

passed through the heat tip as hot gas.

Tinned

Hot Air Vent Catalyst

Evaporated

Gas

Chrome Plated Copper Base

Iron Plated

Unit operates on butane gas and creates infared heat effectively

by the use of a catalyst. Use only Master Ultratane butane with

your Ultratorch. Make sure on/off lever is in “off” position before

filling. To fill, press nozzle of butane can down onto refill opening.

Unit is full when gas overflows refill opening. Check window for

fuel level.

Fill with Ultratane Butane

1. Set gas control lever to 3 and move On/Off lever to “ON”. In cold conditions, move gas lever

higher, in warm, lower.

2. Push ignition button all the way down slowly, holding in down position for 3 seconds after it

clicks. You may hear a whistling sound.

3. When catalyst inside of exhaust opening glows red, slowly release button.

4. If unit did not ignite, repeat.

5. To turn off, move On/Off lever to “OFF” position until it clicks.

Temperature can be changed by adjusting gas control lever.

Ignition Instructions

Use as a Soldering Iron or Heat Tool

All models come with the soldering tip pre-installed. To change tips, unscrew knurled nut,

drop out tip and drop in replacement tip.

As a soldering iron, heat conducts into tip. Touch tip to

work surface and apply sol

der. Use proper tip for type

work being performed. Make sure hot air exhaust

points away from work surface.

As a heat tool, heated gas

flows from the end of the

heat

tip. Use the heated gas to heat, dry or shrink as

necessary. Tip temperatures can be varied by adjust-

ing the gas control lever.

To Replace Ejector

The ejector is where the

air/fuel mixture takes place.

Occasionally it may be

necessary to replace due

to clogging.

Unscrew the knurled nut and

remove the tip and tip hous-

ing. Disconnect ignition wire

by gently pulling lead wire

down and away from ignition

tube. Insert spanner wrench

into small hole in the ejec-

tor. While holding spanner

wrench stationary, loosen

locking hex nut above

ejector by using open end

wrench and turning counter

clockwise. Use spanner

wrench to remove ejector.

Replace ejector and tighten.

Mount burner by turning

clockwise onto ejector until

light tension is felt. Align insu-

lation tube in a straight line

with ignition wire. Tighten hex

nut with open end wrench

while holding ejector in place

with spanner wrench. Insert

lead wire into insulation tube.

Push ignition button to con-

firm sparking. Replace tip

and tip housing.

1. Only empty fuel tank in a well ventilated

area and away from ignition sources.

Remember butane is heavier than air.

2. Depress the filler valve at the back of the

tank with a small bladed screwdriver and

let the butane gas escape through the

small orifice opening. It takes approxi-

mately one minute for the butane to

escape from the tank. Be careful that the

butane does not hit against your fingers

or hands. This could cause frostbite of

the skin.

How to Empty Tank of Butane Gas if Needed

3. One method is to poke a small bladed

screwdriver through a piece of paper

and then carefully depress the filler

valve. The escaping gas will hit the

paper and not your hand.

4. Never turn gas lever to “ON” and allow

gas to evacuate through the ejector/tip.

Doing this will clog the ejector and lead

to premature failure.

5. Never try to unscrew the filler valve

as it is adhesively bonded to the tank.

Breaking of this bond will destroy the

unit, causing the tank to leak.

Ultratane™ Butane

“ULTRA-REFINED” by Master…the only approved butane for Ultratorches.

• Single piece universal tip

• Purest refining method possible

• Special non-clogging formula to permit extended use P/N 51773 - 5.125 oz.

P/N 10448 - 26gm. canisters

1. Allow unit to cool and put protective cap on for storage.

2. If your unit is not going to be used for awhile, store in the following manner: Store in proper

location avoiding elevated temperatures and away from children.

3. Leave tank approximately 1/2 full so lubrication of fuel pickup filter stays wet.

4. Set flow control valve at setting 5.

Storage of Your Ultratorch Heat Tool

Specifications

UT‑100Si UT‑200Si

Overall length with soldering tip 262mm (10.3 in.) 302mm (11.9 in.)

Overall length with heat tip 247mm (9.7 in.) 285mm (11.2 in.)

Weight (when gas filled) 126g (5.4 oz.) 222g (9 oz.)

Approximate temp. soldering tip 250° - 500°C 250° - 530°C

(507° - 958°F) (482° - 986°F)

Approximate temp. heat tip 650°C (1228°F) 540°C (1030°F)

Gas Capacity Container 28cc (1.6 cu. in.) 63cc (3.8 cu. in.)

Approximate Operating Time Max. 2 hours Max. 4.5 hours

(one gas filling) at #3 setting at #3 setting

Problem

Does not ignite

Low gas pressure

Low flame

Not enough heat

Probable cause

a. Empty tank

b. Clogged ejector

c. Fuel setting too high

a. Foreign object blocking tips

b. Cold fuel

a. Used-up catalyst

b. Low fuel

Solution

a. Refill with butane fuel

b. Replace with new ejector

c. Adjust switch ring or gas

control lever to lower setting

a. Clean out or replace tips

b. Hold unit in hand to allow unit

to warmup.

DO NOT HEAT HANDLE.

a. Replace with new tip

b. Refill with butane gas

Trouble Shooting

Note: Ultratorches utilize the energy produced while evaporating butane gas. Ambient

temperature affects operation. Adjust the unit as necessary.

Optional Accessories UT‑100Si

70-01-01

1mm dia. tapered needle

soldering tip

70-01-02

3.3mm dia. chisel soldering tip

(standard)

70-01-03

2mm dia. spade soldering tip

70-01-04

3mm dia. spade soldering tip

70-01-05

0.5mm dia. tapered needle

soldering tip

70-01-06

2mm dia. micro spade

soldering tip

70-01-07

0.5mm dia. square tapered

pyramid soldering tip

70-01-08

2mm dia. 35ϒspade

soldering tip

70-01-09

3mm dia. 35ϒspade

soldering tip

70-01-10

1mm dia. offset tapered

needle soldering tip

70-01-11

8mm dia. high powered

chisel soldering tip

70-01-12

3mm dia.. high powered round

head needle soldering tip

70-01-13

5mm dia. high powered long

tapered chisel soldering tip

70-01-15

7mm dia. 45ϒspade

soldering tip

70-01-16

hot knife tip

70-01-50

2.5mm O.D./1.59mm I.D.

70-01-52

5.7mm O.D./4.9mm I.D.

standard

70-01-51

4.25mm O.D./3.3mm I.D.

70-01-53

8.0mm O.D./7.4mm I.D.

Outside Diameter

Inside Diameter 70-01-55

heat shrink tip

(standard)

70-01-54

heat shrink tip

70-52U

carrying strap

90-02

protective cap

70-01-14

4mm dia. x 7mm pitch

adaptor

Soldering Tips

Heat Tips

Ultratane™ Butane

“ULTRA-REFINED” by Master…the only approved butane for Ultratorches.

• Single piece universal tip

• Purest refining method possible

• Special non-clogging formula to permit extended use P/N 51773 - 5.125 oz.

P/N 10448 - 26gm. canisters

Protective Cap

72-01-07

1.5mm tapered pyramid soldering tip

72-01-14

soldering tip adaptor

(5mm dia. x 0.8mm pitch)

72-01-01

3mm dia. tapered needled soldering tip 72-01-12

4mm dia. chisel soldering tip

72-01-02

10mm dia. chisel soldering tip

72-01-11

7mm dia. chisel soldering tip (std)

72-01-03

4mm dia. spade soldering tip

72-01-13

12.5mm dia. spade soldering tip

72-01-05

1.5mm dia. tapered needle soldering tip

72-01-06

4mm dia. micro spade soldering tip

72-01-51

5.6 O.D./3.6 I.D. (mm)

72-01-52

8.8 O.D./6.6 I.D. (mm) 72-01-53

11.5 O.D./9.7 I.D. (mm)

72-52U

72-01-55 (std)

78-02

Heat Shrink

Attachment

72-01-54

Heat Shrink

Attachment

Heat Tips

Carrying Strap

Soldering Tips

Outside diameter

Inside diameter

Ultratane™ Butane

“ULTRA-REFINED” by Master…the only approved butane for Ultratorches.

• Single piece universal tip

• Purest refining method possible

• Special non-clogging formula to permit extended use

P/N 51773 - 5.125 oz.

P/N 10448 - 26gm. canisters

Optional Accessories UT‑200Si

One Year Full Warranty

Your butane powered heat

tool was carefully tested

and inspected before it

was shipped from the fac-

tory. We warrant this prod-

uct to be free from defects

in materials and workman-

ship under normal use

and service for one year

from date of purchase. In

the event of a defect in

materials or workmanship,

we will either repair or

replace, without charge, at

our option, any part which

in our judgement shows

evidence of such defect.

This warranty does not

apply to the attachments,

tips, burner, or ejector,

which are items requir-

ing periodic replacement,

nor does it apply if the

butane powered heat

tool has been misused,

abused, altered, tampered

with, or used with butane

fuel other than Master

Appliance Ultratane

butane fuel. At the end

of the warranty period,

Master Appliance shall be

under no further obliga-

tion, expressed or implied.

Some states do not allow

limitations on how long an

implied warranty lasts, so

the above limitation may

not apply to you.

Master Appliance

assumes no responsibil-

ity for and this warranty

shall not cover any inci-

dental or consequential

damages from any defect

in this product or its use.

Some states do not allow

the exclusion or limitation

of incidental or conse-

quential damages, so the

above exclusion may not

apply to you.

This warranty gives you

specific rights and you

may also have other

rights which may vary

from state to state.

For warranty repair a

proof of purchase receipt

or other appropriate

proof of date is required

with your return for war-

ranty repair to Master

Appliance. All warranty

claims must be made

to Master Appliance

and not the distributor.

We decline responsibil-

ity where repairs have

been made or attempted

by others. Any different

guarantee made by oth-

ers is not authorized by

us. If a warranty claim

is to be made please

return your Master Heat

Tool prepaid, with proof

of purchase and a note

describing the problem to

our Repair Department.

The Department

of Transportation

Hazardous Material

Regulations forbid this

item or any other flam-

mable gas item from

being shipped via air.

Please empty tool of

butane before shipping

as described in this man-

ual under “How to Empty

Tank of Butane Gas if

Needed”. See address

below.

For repair service

we charge a flat rate

fee. Please call Master

Appliance for the flat

rate charge. Return your

Master Heat Tool pre-

paid, with a note describ-

ing the problem to:

Master Appliance Corp.

Attention: Repair

Department

2420 - 18th Street

Racine, Wisconsin 53403

Phone (262) 633-7791

Fax (262) 633-9745

web: www.masterappliance.

com

e-mail: sales@masterappli-

ance. com

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