Master Bilt SMB-330 Bedienungsanleitung

Installation & Operations Manual

Master-Bilt Products

908 Highway 15 North

New Albany, MS 38652

Phone: (800) 684-8988

PN 251-90000

Rev 5/15/03 LPN

TABLE OF CONTENTS

Page Numbers

INTRODUCTION………………………………….……………………………………………………………………4

STORE CONDITIONS…………………………….……………….…..…………………………………………….. 4

WARNING LABELS AND SAFETY INSTRUCTIONS………..…..……………………………………………… 5

PRE-INSTALLATION INSTRUCTIONS………………………..…..………………………………….……………6

Inspection for ShippingDamage……………………………………………………………….……………6

INSTALLATION INSTRUCTIONS………………………………………………………………………………….. 6

General Instructions………………………………………………………………………………………….6

Electrical and Refrigeration Data….………………………………………………………………………...7

Cleaning…………………………..….………………………………………………………………………..8

STARTING PROCEDURE…………………………………………………………………………………………….8

FINAL CHECK LIST…………………………………………………………………………………….……………..8

SERVICE INSTRUCTIONS……………………………………………………………………………………………9

MASTER-BILT PART NUMBERS…………………………………………………………………………………..10

ACCESSORIES LIST…………….…………………………………………………………………………………...11

SALE AND DISPOSAL……………………………………………………………………………………………….11

WIRING DIAGRAMS………………………………………………………………………………………………12-14

INTRODUCTION

Thank you for purchasing a Master-Bilt cabinet. This manual contains important instructions for installing,

using and servicing a Master-Bilt SMB/WMB case. A parts list is included in with this manual. Read all these

documents carefully before installing or servicing your equipment.

STORE CONDITIONS

The Master-Bilt SMB/WMB cases are designed to operate in the controlled environment of an air conditioned

store. The store temperature should be at or below 75°F and a relative humidity of 55% or less. At higher

temperature or humidity conditions, the performance of these cases may be affected and the capacity

diminished. It is not uncommon in a newly constructed store for the temperature and humidity to be above

design conditions. These excessive conditions may produce sweating in the case until the store is operational

and the ambient environment is more desirable.

The Master-Bilt SMB/WMB should not be positioned where it is directly exposed to rays of sun or near a direct

source of radiant heat or air flow. This will adversely affect the case and will result in poor performance.

If this case is to be located against a wall there should be at least 4” space between the wall and the back of

the case. This space will allow for the circulation of air behind the case which will prevent condensation on the

exterior surfaces and allow the refrigeration system to discharge air properly.

NOTICE

Read this manual before installing your cabinet. Keep the manual and refer to it before doing any

service on the equipment. Failure to do so could result in personal injury or damage to the cabinet.

DANGER

Improper or faulty hook-up of electrical components of the refrigeration units can result in severe

injury or death.

All electrical wiring hook-ups must be done in accordance with all applicable local, regional or national

standards.

NOTICE

Installation and service of the refrigeration and electrical components of the cabinet must be

performed by a refrigeration mechanic and/or a licensed electrician.

The portions of this manual covering refrigeration and electrical components contain technical instructions

intended only for persons qualified to perform refrigeration and electrical work.

CAUTION!

GROUND REQUIRED

FOR SAFE OPERATION

This manual cannot cover every installation, use or service situation. If you need additional information, call or

write us:

Customer Service Department

Master-Bilt Products

Highway 15 North

New Albany, MS 38652

Phone (800) 684-8988

Fax (800) 684-8988

WARNING LABELS AND SAFETY INSTRUCTIONS

This symbol is the safety-alert symbol. When you see this symbol on your cabinet or in this

manual, be alert to the potential for personal injury or damage to your equipment.

Be sure you understand all safety messages and always follow recommended precautions and safe operating

practices.

NOTICE TO EMPLOYERS

You must make sure that everyone who installs, uses or services your cabinet is thoroughly familiar

with all safety information and procedures.

Important safety information is presented in this section and throughout this section and throughout the

manual. The following signal words are used in the warnings and safety messages:

DANGER: Severe injury or death will occur if you ignore the message.

WARNING: Severe injury or death can occur if you ignore the message.

CAUTION: Minor injury or damage to your cabinet can occur if you ignore the message.

NOTICE: This is important installation, operation or service information. If you ignore the

message, you may damage your cabinet.

The warning and safety labels shown throughout this manual are placed on your Master-Bilt Products

cabinet at the factory. Follow all warning label instructions. If any warning or safety labels become

lost or damaged, call your customer service department at (800) 684-8988 for replacements.

This label is located on top of the electrical control This label is attached to the cabinet power cord

label and on the wiring channel. on models with a power cord.

PRE-INSTALLATION INSTRUCTIONS

INSPECTION FOR SHIPPING DAMAGE

You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for

damage as soon as they arrive. If damage is noted to shipping crates or cartons or if a shortage is found, note

this on the bill of lading (all copies) prior to signing.

If damage is discovered when the cabinet is uncrated, immediately call the delivering truck line and follow up

the call with a written report indicating concealed damage to your shipment. Ask for an immediate inspection of

your concealed damage item. Crating material must be retained to show the inspector from the truck line.

INSTALLATION INSTRUCTIONS

GENERAL INSTRUCTIONS

1. Be sure the equipment is properly installed by competent service people.

2. Keep the equipment clean and sanitary so it will meet your local sanitation codes.

3. Rotate your stock so that older stock does not accumulate. This is especially important for ice

cream. A "First-In, First-Out" rotation practice will keep the products in good salable condition.

4. Do not place product in the case for at least 6 hours after it is started.

5. Stock cases as quickly as possible, exposing only small quantities to store temperatures for short periods of

time.

6. When replacing burned out fluorescent tubes, be sure that the electrical power to the lighting circuit is

turned off.

NOTICE TO STORE OWNERS / MANAGERS

Moisture or liquid around or under the cabinet is a potential slip/fall hazard for persons walking by or

working in the general area of the cabinet. Any cabinet malfunction or housekeeping problem that

creates a slip/fall hazard around or under the cabinet should be corrected immediately.

If moisture or liquid is observed around or under a Master-Bilt cabinet, an immediate investigation should be

made by qualified personnel to determine the source of the moisture or liquid. The investigation should

determine if the cabinet is malfunctioning or if there is a drain pipe leaking.

ELECTRICAL

WARNING

Before servicing electrical components in the case or the doors or door frames make sure all power to

case is off. Always use a qualified technician.

ELECTRICAL AND REFRIGERATION DATA

Description SMB-330 SMB-430

WMB-430 SMB-580

WMB-580 SMB-870

WMB-870 FMB-430 FMB-580 FMB-870

Condensing

Unit Tecumseh

AE3440-AA Tecumseh

AK9441-AA Tecumseh

AJ4492-AD Tecumseh

AE3440-AA Tecumseh

AK9441-AA Tecumseh

AK9441-AA

H.P. 1/3 1/2 1/2 3/4 1/3 1/2 1/2

Voltage 115/60/1 115/60/1 115/60/1 115/60/1 115/60/1 115/60/1 115/60/1

Total Amps 11.6 15.0 15.0 22.5 11.6 22.5 15.0

Refrigerant

Charge 13 oz. 21 oz. 22 oz. 23 oz. 13 oz. 23 oz. 23 oz.

Capillary

Tube 10 ft.

.049 I.D. 10 ft.

.054 I.D. 10 ft.

.080 I.D. 10 ft.

.049 I.D. 10 ft.

.054 I.D. 8 ft.

.059 I.D.

Temperature

Control Cutler-Hammer

9540N143 Cutler-Hammer

9540N143 Ranco

A30-1762 Ranco

A30-1762

Operating

Pressure @ 85

Ambient

H.P. 150#

S.P. 18# H.P. 150#

S.P. 18#

Condensate

Pan Heater 300 Watts

115 Volts 300 Watts

115 Volts

INSTALLATION INSTRUCTIONS

To comply with Sanitation requirements, this cabinet must be mounted on casters, legs (6” high min.) or the

base must be sealed to the floor. The mininum clearance alow at least 4” space between the wall and the back

of the case. This space will allow for the circulation of air behind the case which will prevent condensation on

the exterior surfaces and allow the refrigeration system to discharge air properly.

CLEANING

Clean cabinet with a mild detergent and warm water. DO NOT USE ABRASIVE CLEANERS. Glass

doors should be cleaned with a glass cleaner.

STARTING PROCEDURE

Medium Temperature Refrigerators

All SMB/WMB models are equipped with a cord and plug cap. When connected to power, the condensing unit

and evaporator fan (s) will start and the door heaters will heat.

FINAL CHECK LIST

A. Check operating pressures.

B. Check electrical requirements of unit to supply voltage.

C. Set temperature control for desired temperature range.

D. Check system for proper defrost operation.

1. Verify setting of two 34 minutes defrost per 24 hours.

E. Check system settings and operation.

F. Check condensing unit for vibrating or rubbing tubing. Dampen and clamp as required.

G. All valves should be completeley open counter-clockwise.

H. Check packing nuts on all service valves.

I. Check sight glass for proper refrigerant charge, if provided.

J. Replace all service valve caps.

SERVICE INSTRUCTIONS (Trouble Shooting Guide)

1. High head pressure and high back pressure:

A. Condenser coil clogged or restricted.

B. Condenser fan motor defective.

C. Air discharge in rear of cabinet restricted

2. Low back pressure and low head pressure:

A. Restriction in system.

B. Refrigerant undercharged.

C. Leak in system.

3. Pressures normal – cabinet warm:

A. Coil blocked with frost or ice (see #4).

B. Refrigerant undercharged.

C. Control set too warm.

4. Coil blocked with frost or ice:

A. Defective temperature control.

B. Doors aren’t sealing when closed.

C. Evaporator fan motor defective.

D. Low voltage.

5. Compressor starts and runs – but cycles on overload:

A. Low voltage.

B. Overload protector defective.

C. High head pressure (see#1).

6. Compressor will not start – hums, but cycles on overload:

A. Low voltage.

B. Relay defective.

C. Overload defective.

D. High head pressure (see #1).

MASTER-BILT PART NUMBERS

The table below gives Master-Bilt part numbers. Use this chart when ordering replacement parts for your

SMB/WMB cases.

Description SMB-330 SMB-430

WMB-430 SMB-580

WMB-580 SMB-870

WMB-870 FMB-430 FMB-580 FMB-870

Ballast 23-00155 23-00155 23-00155 23-00155 23-00155 23-00155 23-00155

Bulb Shield 23-01464 23-01464 23-01464 23-01464 23-01464 23-01464 23-01464

Capillary

Tube 11-01226 11-01227 11-01227 11-01310 11-01226 11-01227 11-01228

Condensate

Heater 17-00399 17-00399 17-00399 17-00380 17-00399 17-00399 17-00380

Condensing

Unit 01-01035 01-01037 01-01037 01-01342 01-01035 01-01037 01-01037

Door Frame

Heater 17-09064 17-09065 17-09066 17-09067 17-09065 17-09066 17-09067

Door Glass 31-01460 31-01461 31-01462 31-01463 31-01461 31-01462 31-01463

Drier 09-00810 09-00810 09-00810 09-00811 09-33810 09-00810 09-00810

Evaporator

Coil 07-00135 07-00135 07-00135 07-00134 07-00135 07-00134 07-00134

Evaporator

Fan Blade 15-01184 15-01184 15-01184 15-01184 15-01184 15-01184 15-01184

Evaporator

Fan Guard 25-00205 25-00205 25-00205 25-00205 25-00205 25-00205 25-00205

Evaporator

Fan Motor 13-00685 13-00685 13-00685 13-00685 13-00685 13-00685 13-00685

Flourecent

Lamp 23-00325 23-00327 23-00327 23-00327 23-00327 23-00327 23-00327

Lampholder/

Starter Base 23-01127 23-01127 23-01127 23-01127 23-01127 23-01127 23-01127

Lampholder 23-01128 23-01128 23-01128 23-01128 23-01128 23-01128 23-01128

Pilaster 33-01408 33-01408 33-01408 33-01408

Pilaster

Clip 33-01011 33-01011 33-01011 33-01011

Plate Glass

Shelf 31-01280 31-01281 31-01280

Power

Cord 21-00524 21-00524 21-01218

Starter 23-01093 23-01093 23-01093 23-01093 23-01093 23-01093 23-01093

Temperature

Control 19-00903 19-00903 19-00903 19-00903 19-00884 19-00884 19-00884

Timer 19-00818

Toggle

Switch 19-01071 19-01071 19-01071 19-01071 19-01071 19-01071 19-01071

Wire Shelf 33-01381 33-00106 33-00108 33-00106

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