MasterFix EZM1000 Bedienungsanleitung
EZM1000 - 2000
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Manual hydraulic / pneumatic
blind riveting tools
EZM1000
EZM2000
EZM1000 - 2000
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© 2008 Masterx Products bv
All rights reserved.
The information provided may not be reproduced and/or made public in any way and through any
means (electronically or mechanically) without prior explicit and written permission from
Masterx Products bv.
The information provided is based on the data known at the moment of the introduction of this product.
Masterx Products bv pursues a policy of continuous product improvement and therefore the products
may be subject to change.
The information provided is applicable to the product as delivered by Masterx Products bv.
Therefore, Masterx Products bv cannot be held liable for any damage resulting from deviations from
the original specications of the product.
The information available has been composed with the utmost care. However, Masterx Products
bv will not accept any liability with respect to any faults in the information nor for the consequences
thereof. Masterx Products bv will not accept any liability for damage resulting from activities carried
out by third parties.
The working names, trade names, registered trade marks, etc. used by Masterx Products bv should
not be considered as being free, pursuant to the legislation with respect to the protection of trade
marks.
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Content
1 General.................................................................................... 4
1.1 This manual ...................................................................................................4
1.2. Icons in this manual .......................................................................................4
1.3 Discarding and the environment ....................................................................4
1.4 Service and maintenance ..............................................................................4
1.5 Guarantee conditions.....................................................................................4
2 Safety ...................................................................................... 5
2.1 Safety instructions ......................................................................................... 5
2.2 Persons..........................................................................................................5
2.3 Work environment..........................................................................................6
2.4 Tools ..............................................................................................................6
2.5 Serial number ................................................................................................ 6
2.6 Type identification ..........................................................................................6
3 Main components .................................................................. 7
3.1 Components ..................................................................................................7
3.2 Nose pieces ................................................................................................... 7
4 Operation ................................................................................ 8
4.1 Controls .........................................................................................................8
4.2 Mandrel collector ........................................................................................... 9
4.3 Revolvable air outlet ......................................................................................9
4.4 360° Revolvable air supply unit .....................................................................9
5 Use ........................................................................................ 10
6 Maintenance ......................................................................... 12
6.1 Front sleeve ................................................................................................. 12
6.2 Clamping jaws ............................................................................................. 13
7 Trouble shooting.................................................................. 14
8 Technical data ...................................................................... 15
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1 General
1.1 This manual
This manual describes the daily use of the tools. Carefully read this manual. Every user must be
acquainted with the contents of this manual. Strictly follow the instructions in this manual. Always carry
out the activities in the correct order. Keep this manual at a xed place. If the manual gets lost, you
can download it from www.masterx.com.
1.2. Icons in this manual
The following icons and symbols have been used in this manual:
CAUTION!
Procedures requiring extra attention.
Read the manual
Use safety goggles
Use hearing protection
Use safety gloves
Use spanner
25
2005
10
0
15
Manometer
1.3 Discarding and the environment
Discarded tools are to be disposed of in accordance with the local regulations.
1.4 Service and maintenance
Masterx Products bv does not accept any liability for damage that results from non-observance of the
mentioned safety instructions (EEC directive 85/374).
1.5 Guarantee conditions
See the Masterx Products bv guarantee conditions attached.
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A Nose piece/front sleeve
B Mandrel collector
C Trigger
2 Safety
2.1 Safety instructions
D Safety valve
E Air supply closing valve
F Air connection
2.2 Persons
• Use safety goggles. This also applies to persons in the immediate surroundings.
• Use hearing protection when the sound level exceeds 85 dB(A).
• Use safety gloves, certain blind rivets can become very warm at some places.
• Keep your ngers away from the front when connecting the compressed air.
• Do not look straight into the tool (front and rear).
• Never direct the tool at persons.
F
B
D
E
A
C
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2.3 Work environment
• Keep the work environment clean and neat.
• Use dry, ltered and with anti-corrosive oil
lubricated air. If not available, put 0.1 ml
(approximately 5 drops) of anti-corrosive
lubricating oil in air connection of tool three
times each operating day.
• Work in a frost-free environment.
• The connection to the tools is G¼“.
A connection nipple has not been included.
Provide an appropriate solution yourself.
Set a constant air pressure to 5 - 7 bars
(maximum 7 bars).
2.4 Tools
Never use the tools
- when the nose piece/front sleeve (A) is
missing;
- when the mandrel collector (B) has not
been positioned
• Check the tools for damage before connecting
the air pressure.
• Keep the tools in an optimum condition.
• Switch off the closing valve (C) when the tools
are not used.
• Make sure that the exible connection hose (D)
is not pressurised when disconnecting.
• Do not modify the tools in any way.
• Only use the device for appropriate purposes.
2.5 Serial number
This is the place of the serial number (A) of the
tools.
2.6 Typeidentication
This is the place of the type identication (B) of
the tools.
25
0 bar
2005
10
0
15
A
B
C D
G¼"
25
5-7 bar
2005
10
0
15
XXXXX
EZM XXXX
A
B
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3 Main components
3.1 Components
A Nose pieces**
B Front sleeve
C Hydraulic body
D Mandrel collector
E Trigger
F Pneumatic body
G Safety valve
H Air connection
J Manual
K CE and guarantee form
L CD with manual in various languages
3.2 Nose pieces
The delivered box contains various nose pieces.
** EZM 1000: 3.0 – 5.0 mm
** EZM 2000: 4.0 – 6.4 mm
3,0/3,24,8/5,04,0
C
B
A
A
E
F
D
G
H
J
K
L
A
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A Bracket
B Mandrel collector
C Air outlet
B
F
C
A
D
E
4 Operation
4.1 Controls
D Trigger
E 360° Revolvable air supply unit
F Air supply closing valve
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4.2 Mandrel collector
The purpose of the mandrel collector is to collect
the rest mandrel. The collector can be placed in
three positions.
A Position/remove.
B Lock – without extraction. Tilting the tools will
make sure that the mandrel will end up in the
collector.
C Lock – with extraction. The rest mandrel is
automatically blown into the collector.
4.3 Revolvable air outlet
The escaping airow can be set using the
revolvable air outlet (A) such, that people
experience a minimum of discomfort during work.
Do not remove this air outlet from the
mandrel collector.
4.4 360° Revolvable air supply unit
When the air hose (A) causes discomfort during
work, turn off closing valve (B). After this the
360º revolvable unit (C) can be turned into any
required position.
CA
B
A
B
C
A
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5 Use
A
B
C
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0 bar
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25
5-7 bar
2005
10
0
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1
3
2
4
56
Position the nipple (G1/4“).
Set the correct air pressure (see 2.3).
Position the mandrel collector.
Set the mandrel collector (see 4.2). Set the revolvable air outlet (see 4.3).
Mount the correct nose piece.
Dieses Handbuch passt für folgende Modelle
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Inhaltsverzeichnis
