Matelec FPC-30048 Gebrauchsanweisung

PUMP ON

FAULT

PUMP ON

FAULT

MAINISOLATOR

P U M P CONTROL

OWNER’S

OPERATION

MANUAL

Dual Pump Controller Installation

and Operating Instructions

MODEL: FPC-30048 Residential Series

DOC: FPC-30048 VER 1.0

T T

Pump 1

RCB

Pump 2

RCB

WELCOME TO DUAL PUMP CONTROL

SAFETY 2 CIRCUIT DIAGRAM 7

INSTALLATION 3 AT A GLANCE 8

GETTING STARTED 4

CONTENTS

SAFETY

registered electrician

• Prior to installation, ensure power supply is isolated

• Power supply must be circuit breaker protected (Qualified electrician to determine appropriate amp rating).

• RCD protection is not required as this panel contains final sub-circuit pump RCD protection. If an

upstream supply RCD is installed the correct operation of this panel could be comprimised.

• Electrical connection to the panel must be carried out in accordance with ‘Connection Instructions’, see page 3.

• Additions or midifications to the control panel are not permitted and will void warranty.

• The controller is not intended for use by children or inform persons without supervision.

• Repairs to the controller must only be carried out by a suitably qualified electrician.

Note:

INDICATOR LIGHTS GUIDE

3 FLOAT SWITCH SYSTEM

WARNING: HIGH VOLTAGE

4 FLOAT SWITCH SYSTEM

STOP

LEVEL

COMMON

N/O CLOSE ON RISE

BLUE NOT REQUIRED

START

LEVEL

COMMON

N/O CLOSE ON RISE

BLUE NOT REQUIRED

HIGH

LEVEL

COMMON

N/O CLOSE ON RISE

BLUE NOT REQUIRED

PUMP 2

PUMP 1

E A N

Input 1

Low

Level

SUPPLY INPUT SWITCHES

Input 2

Stop

Level

Input 3

Start

Level

Input 4

High

Level

240Vac 12Vdc

Common

Fault

BMS

Volt/Free

PUMP 1 Earth

PUMP 1

A N

PUMP 2 Earth

PUMP 2

A N

LOW

LEVEL

ALARM

COMMON

N/O CLOSE ON RISE

BLUE NOT REQUIRED

REMOVE

BRIDGING WIRE

TO USE

LOW LEVEL

STOP

LEVEL

COMMON

N/O CLOSE ON RISE

BLUE NOT REQUIRED

START

LEVEL

COMMON

N/O CLOSE ON RISE

BLUE NOT REQUIRED

HIGH

LEVEL

COMMON

N/O CLOSE ON RISE

BLUE NOT REQUIRED

PUMP 2

PUMP 1

240Vac

MAINS POWER

SUPPLY

E A N

Input 1

Low

Level

SUPPLY INPUT SWITCHES

Input 2

Stop

Level

Input 3

Start

Level

Input 4

High

Level

240Vac 12Vdc

Common

Fault

BMS

Volt/Free

PUMP 1 Earth

PUMP 1

A N

PUMP 2 Earth

PUMP 2

A N

NO FLOAT SWITCH

CONNECTED TO INPUT 2

START

LEVEL

COMMON

N/O CLOSE ON RISE

BLUE NOT REQUIRED

HIGH

LEVEL

COMMON

N/O CLOSE ON RISE

BLUE NOT REQUIRED

PUMP 2

PUMP 1

240Vac

MAINS POWER

SUPPLY

BRIDGING

WIRE TO

REMAIN IN

LOW LEVEL

240Vac

MAINS POWER

SUPPLY

BRIDGING

WIRE TO

REMAIN IN

LOW LEVEL

ON STEADY

A pumpfault/overload has occured

FLASHING

A prime loss fault has occured

MOMENTARY PRESS

To mute audible buzzer

PRESS FOR3 SECS

To reset alarms and faults

PRESS CONTINUOUS

To test indicator lights,

strobe and siren

ON STEADY

Pump is switched on to run

ON STEADY

Ahigh level alarm has been present for the preset time

FLASHING

Alow level alarmis present

MUTE/

RESET

PUMP ON

LEVEL ALARM

FAULT

NO FLOAT SWITCH

CONNECTED TO INPUT 1

NO FLOAT SWITCH

CONNECTED TO INPUT 1

INSTALLATION

CONNECTION

MOUNTING

COMMON

N/O CLOSE ON RISE

BLUE NOT REQUIRED

LOW

LEVEL

COMMON

N/O CLOSE ON RISE

BLUE NOT REQUIRED

COMMON

N/O CLOSE ON RISE

BLUE NOT REQUIRED

COMMON

N/O CLOSE ON RISE

BLUE NOTREQUIRED

BMS

Volt/Free

Fault

Common

Input 2 Input 4

Stop High

Input 1

Low

Level Level Level Level

Input 3

Start

INPUT SWITCHES

12Vdc Connections

PUMP 1

P1 P2 P3

PUMP 1

PUMP 1 Earth

415Vac

MAINS POWER

SUPPLY

NE A1 A2 A3

SUPPLY

415Vac Connections

T1 T2

Pump 1

T1 T2

Pump 2

Thermal Switch

STOP

LEVEL

START

LEVEL

HIGH

LEVEL

REMOVE

BRIDGING WIRE

TO USE

LOW LEVEL PUMP 2

PUMP 2 Earth

P1 P2 P3

PUMP 2

BRIDGE

IF NOT

REQUIRED

PUMPON

FAULT

PUMPON

FAULT

MAINISOLATOR

T T

Pump 1

RCB

Pump 2

RCB

Input Function

OPERATION

Input Function

DIP Position Function

Mode A:

Mode B:

Mode C:

Mode D:

Typical Operation Mode D:

Input Function

Input 1 Input 2 Input 3 Input 4 Pump

State Alarm

Pump Stop Pump Start

Open Open -

Open On

Open

Open Open Open

Open Open

Open

Figure 1: APC6 PCB Layout and Current Loop Jumper

urrent Loop

nable Jumper

Maximum Run and Alternation Mode

Anti-Seize Timer

Manual Mode Timeout

Audible and Visual Alarm Test

Mute/Reset

Fault Reset

Pump Fault

Auto Silencing Alarm Feature

CIRCUIT DIAGRAM

12 Vac 0Vac

415 Vac Supply

A1 EA2 A3

R1/1R1/1

INPUT SWITCHES

Low Voltage

BMS

Volt/Free

Main

Isolator

MSW1

Main

Isolator

MSW1

L1 T1

L2 T2

L3 T3

Contactor 3P

L1 T1

L2 T2

L3 T3

Contactor 3P

L1 T1

L2 T2

L3 T3

Contactor 3P

L1 T1

L2 T2

L3 T3

Contactor 3P

1 2

3 4

5 6

Thermal Overload

TOL1

1 2

3 4

5 6

Thermal Overload

TOL1

1 2

3 4

5 6

Thermal Overload

TOL2

1 2

3 4

5 6

Thermal Overload

TOL2

Circuit

Breaker

CB1

Circuit

Breaker

CB1

415VAC

Pump

415VAC

Pump

415VAC

Pump

415VAC

Pump

240V 240N

12V 0V Transformer 12Vac

240V 240N

12V 0V Transformer 12Vac

9596

NC Contact

TOL1

9596

NC Contact

TOL1

9596

NC Contact

TOL2

9596

NC Contact

TOL2

A1 A2

Contactor 18A

240Vac

A1 A2

Contactor 18A

240Vac

A1 A2

Contactor 18A

240Vac

A1 A2

Contactor 18A

240Vac

Thermal

Pump 1

Thermal

Pump 1

12 3 4 5 6

PCB1

12 3 4 5 6

PCB1

Strobe

Light

ST1

Strobe

Light

ST1

Buzzer

BZ1

Buzzer

BZ1

Inline

Relay

12Vdc

Inline

Relay

12Vdc

Common

Fault

Thermal

Pump 2

Thermal

Pump 2

Input 2

Stop

Float

Input 2

Stop

Float

Input 3

Start

Float

Input 3

Start

Float

Input

High

Float

Input

High

Float

Input 1

Low

Float

Input 1

Low

Float

RCBO 20Amp

RCB O1

RCBO 20Amp

RCB O1

RCBO 20Amp

RCB O2

RCBO 20Amp

RCB O2

Auxiliary

RCB O1

Auxiliary

RCB O1

Auxiliary

RCB O2

Auxiliary

RCB O2

Remove

if not

required

AT A GLANCE

PUMP ON

FAULT

PUMP ON

FAULT

INDICATORS PUSH BUTTONS

POWER ON

LEVEL ALARM ON

FLASHING

ON STEADY

FLASHING

POWER ON

LEVEL ALARM

PUMP ON

FAULT

AUTO

MAN

OFF

MUTE/

RESET

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