Matrot M24D Hellios Bedienungsanleitung

Self-propelled Sprayer

User Guide V1.0

(Original user guide)

M24D Hellios

2 2011

User notice

M24D Hellios V 1.0

2011 3

User notice

M24D Hellios

V 1.0

Foreword

We warmly thank you for having chosen a MATROT M24D Hellios self-propelled machine and we are delighted

that you have decided to trust us for your spraying operations.

We request that you read this instruction manual and the maintenance log carefully. These two documents contain

all the information you need to use, adjust and maintain your self-propelled machine.

Scope

This device is reserved for professional use and has been exclusively designed for the spraying of phytosanitary

products (fungicides, herbicides and insecticides) and nitrogenous liquid fertiliser in fields. It must only be used for

this purpose.

General safety instructions

The MATROT M24D Hellios self-propelled machine must be used by personnel trained in

handling and use, and in the use of the treatments or fertilisers used with this equipment.

The MATROT M24D Hellios self-propelled machine must be used by personnel

trained in handling and use, and in the use of the treatments or fertilisers used with

this equipment. The sprayer must be cleaned in-depth prior to any maintenance

operation on the self-propelled machine. Maintenance and repair operations must

be carried out by an approved MATROT ÉQUIPEMENTS dealer.

Before using the equipment, the operator must read, understand and

integrate all of the instructions and danger warnings included in this

manual. This manual aims to indicate situations which could cause serious

damage and the necessary precautions to avoid these situations. Keep the manual at hand for easy reference.

When handling products or using equipment, the operator must always wear personal protection equipment to

limit the risks inherent to contact with and/or inhaling toxic products, gases, vapours, mist and dust possibly

created by the sprayer. The operator must comply with the recommendations of the manufacturer of the treatment

product.

Several illustrations in this manual show guards open or even removed to simplify the understanding of the

characteristics or settings described. The self-propelled machine must never be used with guards open or removed.

Ensure that the guards have been fitted before start-up.

Raise and lower the self-propelled machine in a safe manner. Use the steps, ladders and rails. Retain the 3 load-

bearing points at all times. Keep the access ladder and deck clean at all times.

Only the driver may hold on to the self-propelled machine. Passengers are prohibited.

Press the horn several times to provide a warning that the machine is about to be started.

Never allow the self-propelled machine to operate in a contained area without the appropriate ventilation. Exhaust

gases are toxic and can asphyxiate people in the area.

Adapt the speed of the machine to road and traffic conditions. Comply with the highway code in the country of use

of the self-propelled machine.

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User notice

M24D Hellios V 1.0

Never allow the engine to exceed a speed of 2500 rpm. On downhill sections, reduce the speed of the machine using

the joystick.

Never leave the driver's seat when the machine is moving. Set the parking brake, cut the engine and remove the keys

from the ignition.

If an audio alarm triggers:

- immediately stop the self-propelled machine,

- stop spray components,

- check indicators,

- cut the combustion engine,

- determine the cause by referring to the instruction manual,

- contact your dealer for repairs.

Products implemented

In view of the wide range of products implemented by users and the impossible nature of listing all of the

characteristics of chemical substances, their interactions and changes over time, MATROT ÉQUIPEMENTS

may not be held liable for the inadequate compatibility of materials in contact, the inherent risks for users and

the environment, wear, changes to settings or the malfunctioning of equipment or for the properties of the final

product.

MATROT ÉQUIPEMENTS uses treated steels and a specific paint to protect your machine. However, when

spraying nitrogenous or aggressive products, you are recommended to protect your self-propelled machine (main

frame, boom frame, booms, etc.), by applying a protective coating.

Users must determine and prevent potential dangers caused by toxic vapours. Users must determine the risks of

immediate reactions or the aggregate effects of repeated exposure.

Warranty

The proper operation of the equipment is only guaranteed if original MATROT ÉQUIPEMENTS spare parts are

used.

The contractual warranty will not cover modified equipment or equipment used in a manner which fails to comply

with the technical recommendations included in this manual or equipment used in a negligent manner or not

maintained on a regular basis.

Miscellaneous

MATROT ÉQUIPEMENTS will not accept liability for any incorrect information included in this manual if

caused by transcription or printing errors.

The transfer or copying of this document is prohibited, in any form, as well as the use or disclosure of content,

without the explicit written authorisation of MATROT ÉQUIPEMENTS.

The descriptions and characteristics contained in this document may be modified without prior notice and

MATROT ÉQUIPEMENTS may not be held liable for this information in any way.

This manual, and the maintenance log, are an integral part of the machine. They must be transmitted to each new

owner with the sprayer.

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V 1.0

Pictograms

Pictograms are included throughout this manual to bring the attention of the reader to specific points. Pictograms

and meanings are listed below.

This symbol will be used for all safety notices, where non-compliance would lead to

a direct risk for the health or mortality of the people concerned. Strict compliance is

necessary. Pass these safety instructions on to operators.

This symbol indicates a risk for the machine in the event of incorrect use or handling (risk

of irrevocable mechanical damage). Please comply with the instructions in this manual.

Important information.

This symbol does not indicate a danger, but brings the operator's attention to important

information or a specific setting required for optimum use of the machine.

Symbol indicating that additional information can be found in the DEUTZ instruction

manual.

Symbol indicating that additional information can be found in the M24D Hellios

maintenance log.

Maintenance symbol.

Information on maintenance intervals and references for consumables is indicated where

appropriate.

This symbol indicates that some maintenance operations must be carried out by a

MATROT technician or other member of personnel, or can be carried out by the user,

possibly with the agreement of MATROT Équipements.

Symbol referring to the necessary precautions for the recovery and recycling of bright oils

(e.g. hydraulic oil).

Symbol referring to the necessary precautions for the recovery and recycling of black oils

(mainly engine oil).

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User notice

M24D Hellios V 1.0

Identication of the self-propelled machine

The serial numbers for the machine and engine and EC authorisation can be found in the following locations:

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User notice

M24D Hellios

V 1.0

Record your machine data below

Type: ..............................................................................................................................

Identification number: ................................................................................................

Year of manufacture: .....................................................................................................

Engine serial number: ...............................................................................................

Date of initial use of the self-propelled machine: .................................................................

Telephone number of the dealer: ......................................................................

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Notice d’utilisation

M24D Hellios V 1.0

Sommaire

Foreword..................................................................................................................................................................3

Scope ......................................................................................................................................................................3

General safety instructions .......................................................................................................................................3

Products implemented..............................................................................................................................................4

Warranty .................................................................................................................................................................. 4

Miscellaneous...........................................................................................................................................................4

Pictograms ...............................................................................................................................................................5

Identication of the self-propelled machine..............................................................................................................6

I. SAFETY .............................................................................................................................................................11

1.1. Safety stickers..................................................................................................................................................11

1.2. Safety hammer ...............................................................................................................................................16

1.3. General safety information..............................................................................................................................16

II. TECHNICAL CHARACTERISTICS ..............................................................................................................17

General description of M24D Hellios ....................................................................................................................18

III. CONTROLS...................................................................................................................................................20

IV. OPERATING THE SELF-PROPELLED MACHINE ....................................................................................23

4.1. Adjusting the steering wheel............................................................................................................................ 23

4.2. Adjusting the seat............................................................................................................................................23

4.3. Lighting and indications..................................................................................................................................24

4.4. Adjusting the rear view and wing mirrors ........................................................................................................25

4.5. Heating and air conditioning ..........................................................................................................................26

4.5.1. Control panel...............................................................................................................................................26

4.5.2. ON/OFF ..................................................................................................................................................... 26

4.5.3. Digital screen ...............................................................................................................................................26

4.5.4. Temperature sensor.......................................................................................................................................26

4.5.5. Setpoint .......................................................................................................................................................27

4.5.6. Ventilation ...................................................................................................................................................27

4.5.7 Air conditioning and Heating........................................................................................................................ 28

4.5.8. Demisting, De-icing..................................................................................................................................... 29

4.5.9. System parameters........................................................................................................................................30

4.6. Brakes .............................................................................................................................................................31

4.6.1. Hydrostatic brake.........................................................................................................................................31

4.6.2. Foot brake....................................................................................................................................................31

4.6.3. Parking brake ...............................................................................................................................................31

V. STARTING THE ENGINE.............................................................................................................................. 32

5.1. Pre-start checks................................................................................................................................................32

5.2. Filling with diesel ............................................................................................................................................ 33

5.3. Starting the engine ..........................................................................................................................................33

5.3.1. Start-up........................................................................................................................................................33

5.3.2. Causes of incorrect start-up.......................................................................................................................... 34

5.3.3. Engine speed................................................................................................................................................34

5.3.4. Monitoring the engine .................................................................................................................................34

5.4. Movement....................................................................................................................................................... 34

5.4.1. Selecting speeds............................................................................................................................................ 34

5.4.3. Stopping the engine .....................................................................................................................................36

5.4.4. Towing .........................................................................................................................................................37

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5.5. Rear steering....................................................................................................................................................38

5.5.1. Driving on the road ..................................................................................................................................... 38

5.5.2. Driving in elds ........................................................................................................................................... 39

5.5.3. Quick repairs for rear steering ......................................................................................................................41

5.6. Extending / retracting the booms .................................................................................................................... 42

5.6.1. Extending the booms ................................................................................................................................... 43

5.6.2. Retracting the booms ...................................................................................................................................45

VI. MAINTENANCE........................................................................................................................................... 46

6.1. Hydrostatic transmission.................................................................................................................................46

6.1.1. Filtration Filtration.......................................................................................................................................46

6.1.2. Top up with oil and check level .................................................................................................................... 47

6.1.3. Precautions after changing lter cartridges or oil .......................................................................................... 48

6.1.4. Practical tips................................................................................................................................................. 48

6.2. Adjusting hydraulic pressure............................................................................................................................ 50

6.2.1. e distribution unit >(lifting, extension & retraction of booms; deployment, slopes) ................................50

6.2.2. e spray pump control distributor (Photo 87)........................................................................................... 50

6.2.3. Hydrostatic pump (forward movement) .......................................................................................................51

6.2.4. Adjusting up/down speed............................................................................................................................. 51

6.2.5. Adjusting boom extension speed and slope correction ..................................................................................51

6.2.6. Pump and engine pressure tap......................................................................................................................52

6.3. Connections circuit.........................................................................................................................................52

6.4. Mechanical transmission ................................................................................................................................. 53

6.4.1. Driving axle (ground clearance = 1 m, depending on the tyre tting) ........................................................... 53

6.4.2. Driving axle (ground clearance = 1.3 m or 1.6 m, depending on the tyre tting).......................................... 54

6.4.3. Transfer gearbox ...........................................................................................................................................54

6.4.4. Assisted front axle......................................................................................................................................... 55

6.5. Motor..............................................................................................................................................................56

6.5.1. Recommended lubrication ........................................................................................................................... 56

6.5.2. Drainage period ........................................................................................................................................... 56

6.5.3. Air lter .......................................................................................................................................................57

6.5.4. Oil lter ....................................................................................................................................................... 58

6.5.5. Fuel lters ....................................................................................................................................................58

6.5.6. Exhaust and intake manifold connectors ......................................................................................................59

6.5.7. Engine cooling system..................................................................................................................................59

6.6. Type of oil and capacity...................................................................................................................................60

6.6.1. Motor...........................................................................................................................................................60

6.6.2. Transmission components ............................................................................................................................ 60

6.7. Greasing..........................................................................................................................................................61

6.8. Relays and Fuses.............................................................................................................................................. 66

6.9. Filtration......................................................................................................................................................... 68

VII. AIR CIRCUIT ...............................................................................................................................................69

VIII. SUSPENSION ............................................................................................................................................. 69

IX. Table of tyre ttings.......................................................................................................................................... 71

9.1. M24D Hellios 25 km/h tyre ttings................................................................................................................71

9.2. M24D Hellios 40 km/h tyre ttings................................................................................................................72

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X. SPRAYING .......................................................................................................................................................73

10.1. Filling and Incorporation (By external suction): ............................................................................................ 77

10.2. Direct lling (Liquid fertiliser) - Position 3B................................................................................................. 80

10.3 Intensive mixing - Position 1A + R0............................................................................................................... 81

10.4. Mixing and Spraying - Position 1 A...............................................................................................................81

10.6. Spray arms (rinsing tank suction) - Position 5 C............................................................................................82

10.7. Spray arms (main tank suction) - Position 5 A............................................................................................... 82

10.8. Transfer (main tank to external tank) - Position 4 A ...................................................................................... 82

10.9. Suction lter cleaning - 4 D ..........................................................................................................................83

10.10. Drainage of the main tank using the manual valve ......................................................................................84

10.11. Basic information on drift ........................................................................................................................... 85

10.12. Winter storage.............................................................................................................................................85

XI. CLEANING THE SPRAY...............................................................................................................................87

11.1. Washing the self-propelled machine after use.................................................................................................87

11.2. Cleaning nozzles ...........................................................................................................................................87

11.3. Checking nozzle ow ....................................................................................................................................87

XII. INTER-OPERATION STORAGE ................................................................................................................88

XIII. HOW TO ORDER PARTS..........................................................................................................................90

XIV. OPTIONS.....................................................................................................................................................91

14.1. Rear jet option ..............................................................................................................................................91

14.3. Residual volume spray option........................................................................................................................92

14.4. Cab-controlled residual volume dilution option ............................................................................................93

14.5. Section cutout using the joystick ...................................................................................................................94

14.6. Weather station .............................................................................................................................................94

14.7. DGPS-assisted self-steering and section cutout..............................................................................................94

XV. Deutz Liquid Crystal Display ......................................................................................................................... 95

15.1. General description ...................................................................................................................................... 95

15.2. Instruction manual ......................................................................................................................................96

15.2.1. Adjusting brightness and contrast ..............................................................................................................96

15.2.2. Using keys. ................................................................................................................................................96

15.2.3. Main mode display ....................................................................................................................................96

15.2.4. 4-screen mode display ...............................................................................................................................97

15.2.5. Graphic mode display ................................................................................................................................98

15.2.6. Parameters which can be selected in graphic mode and Display of engine failures and failure codes ...........98

15.2.7. Conguration (Access code 1111) ........................................................................................................... 100