Maxcess FIFE-500 Bedienungsanleitung

FIFE-500 / FIFE-500-XL

Quick Start Setup Manual

For Narrow and Medium Web Guiding Systems

MI 2-268 1 A

FIFE GUIDING SOLUTIONS

www.maxcessintl.com

FIFE-500 / FIFE-500-XL

MI 2-268 1 A

CONTENTS

INTRODUCTION 1-1

General information ............................................................................................. 1-1

Language ............................................................................................................. 1-1

FEATURES 2-1

Display definitions ............................................................................................... 2-1

Button functions and definitions .......................................................................... 2-3

Status bar definitions ........................................................................................... 2-5

OPERATION 3-1

System setup........................................................................................................ 3-1

Auto setup configuration ..................................................................................... 3-3

Optional manual configuration............................................................................. 3-5

Changing the guidepoint...................................................................................... 3-6

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FIFE-500 / FIFE-500-XL

MI 2-268 1 A

1-1

INTRODUCTION

information

All of the information herein is the exclusive proprietary property

of Maxcess International, and is disclosed with the understanding

that it will be retained in confidence and will neither be

duplicated nor copied in whole or in part nor be used for any

purpose other than for which disclosed.

General

information

The instructions contained in this Quick Start Setup Manual are

written to support operation of the FIFE-500 and FIFE-500-XL

Web Guiding Systems.

The FIFE-500 model number used throughout this document

refers to both the FIFE-500 and the FIFE-500-XL, unless

otherwise noted.

This Quick Start Setup Manual is intended to be used in addition

to the User Manual for each model:

FIFE-500 User Manual, Figure Sheet 2-262 or

FIFE-500-XL User Manual, Figure Sheet 2-267,

each of which contain all safety warnings and complete customer

service contact information.

Installation information for each model:

FIFE-500 Installation Manual, Figure Sheet 1-915

FIFE-500-XL Installation Manual, Figure Sheet 1-917

Language

These are the original instructions, written in English.

2-1

FEATURES

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FIFE-500 / FIFE-500-XL

MI 2-268 1 A

Display definitions

The FIFE-500 uses a QVGA Touchscreen for Operator command inputs and status displays.

This Control Panel is divided into 5 sections of information for which a brief description is

listed below.

Refer to Figure 1 for the button locations in the standard horizontal Control Panel. Also refer

to your Web Guiding System

User Manual for complete display definitions. (See page 1-1 for

the document number.)

1. The vertical section on the left side contains the Operation Mode selection buttons

(Automatic, Servo-Center, and Manual) and indicates the current Operation Mode selection

by displaying the corresponding button in a green color. (Other buttons are blue).

2. The horizontal section located at the top contains the status bar, which displays a menu

number on the right side and optionally shows other status or error icons.

3. The middle section indicates the current Operation Mode, the selected sensor signal level

in a bar graph, and the level of Guidepoint Shift. This section also contains buttons for

Guidepoint Shift and Guidepoint Reset.

4. The lower middle section contains the Left and Right Jog buttons.

5. The vertical section on the right side contains the Sensor Selection and Setup buttons. The

Sensor Select button displays the symbol of the Sensor Mode currently selected.

Figure 1

FIFE-500 CONTROL PANEL

(0° AND 180° ROTATION)

2-2

FEATURES

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FIFE-500 / FIFE-500-XL

MI 2-268 1 A

The Control Panel can also be configured in a vertical orientation. For the vertical orientation,

the following display descriptions apply. Refer to Figure 2 for the button locations.

1. The horizontal section located at the top contains the status bar, which displays a menu

number on the right side and optionally shows other status or error icons.

2. The horizontal section near the top, just below the line, contains the Operation Mode

selection buttons (Automatic, Servo-Center, and Manual) and indicates the current

Operation Mode selection by displaying that button in a green color.

3. The section just below the Operation Mode buttons, indicates the current Operation

Mode, the selected sensor signal level in a bar graph, and the level of Guidepoint Shift.

This section also contains the Guidepoint Shift buttons and the Guidepoint Reset button.

4. The section below that, just above the Sensor Select and Setup buttons, contains the Left

and Right Jog buttons.

5. The horizontal section along the bottom contains the Sensor Selection and Setup

buttons. The Sensor Select button displays the symbol of the Sensor Mode currently

selected.

Figure 2

FIFE-500 CONTROL PANEL

(90° AND 270° ROTATION)

2-3

FEATURES

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FIFE-500 / FIFE-500-XL

MI 2-268 1 A

Button functions and definitions

The table below gives the name along with an operational function description of each

button displayed on the FIFE-500 Web Guiding System.

AUTOMATIC This button initiates the Automatic mode. Correction

is applied to the web by moving the guide in response to the output

of the sensor(s) that have been selected.

SERVO-CENTER This button initiates the Servo-Center mode. The

guide is centered in its travel in response to the output of the internal

Servo-Center transducer.

MANUAL This button initiates the Manual mode. No correction is

applied to the guide.

SENSOR SELECTION This button is used to select the sensor(s) to be

used for monitoring the web position when the system is in

Automatic mode. Sensor selection is allowed in Manual and Servo-

Center modes only.

SETUP This button is used to enter the Setup Menus for configuring

and adjusting the guiding system.

ARROWS These buttons are used to jog the guide. The direction of

guide movement is configurable.

GUIDEPOINT ADJUST The two arrow buttons near the bar graph are

used to adjust the System Guidepoint while in Automatic Mode or

Manual Mode. The button in the center is used to reset the System

Guidepoint to the default value, which is 50% of the sensor

bandwidth.

2-4

FEATURES

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FIFE-500 / FIFE-500-XL

MI 2-268 1 A

BACK This menu navigation button is used to return to the previous

menu level.

HOME This button is used to return to the Operator Level screen.

MENU ARROWS These buttons are used in the menu system to page

forward/backward when multiple pages of menu choices are

available. The arrows will appear disabled (grayed-out) when no more

choices are available in the respective direction.

ACCEPT This button is used to save a changed value and return to

the previous screen.

REJECT This button is used to discard a changed value and return to

the previous screen.

2-5

FEATURES

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FIFE-500 / FIFE-500-XL

MI 2-268 1 A

Status bar definitions

The status bar located horizontally across the top of the FIFE-500 Web Guide Operator Level

screen remains visible at all times. The number on the left side of the status bar contains the

numerical address of the connected motor controller. The number on the right side of the

status bar indicates a hierarchical screen number. The first numerical value indicates the

operation mode (1=Manual, 2=Servo-Center, 3=Automatic). The second alphabetic character

indicates the sensor mode (A=S1, B=S2, C=S1-S2). This screen number uniquely identifies

each screen of the FIFE-500 Web Guiding System. The status bar also displays various icons,

which are described on the following pages.

OPERATION MODE One of these icons will appear to indicate the

operation mode of the FIFE-500 Web Guiding System. These do not

appear on the Operator Level screen since the mode buttons already

indicate this information. These will only appear while in the setup

screens.

SENSOR One of these icons will appear to indicate the currently

selected sensor mode. These do not appear on the Operator Level

screen since the SENSOR button already contains this information.

MENU TIMEOUT The menu screens in the FIFE-500 Web Guiding

System close automatically after 3 minutes of touch screen inactivity.

The inactivity timeout option and the timeout value are configurable.

The clock icons will appear during stages of the timeout process as

the inactivity timer counts down. If a timeout occurs, the respective

menu will abort any changes applied and return to the Operator Level

screen. Some service-related screens are immune from the timeout

option and are indicated by the presence of the orange clock icon.

one of these icons will appear to indicate the authorization level of the

current user. Security is disabled in the factory default configuration

so these icons will not be displayed. All menu screens are accessible

when security is disabled.

READ ONLY MENU When security is enabled, options are available to

make menus “read only”, allowing an operator to view the settings but

not change them. This icon will appear when the active menu is a

“read only” menu.

2-6

FEATURES

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FIFE-500 / FIFE-500-XL

MI 2-268 1 A

DIGITAL INPUT COMMAND This icon appears when a valid digital input

command is present. Depending on the command, some touch panel

controls may be disabled during this time. A red arrow in the DOWN

direction indicates digital input influence is disabled. A red arrow in the

UP direction indicates the digital outputs are disabled.

GUIDEPOINT CHANGED This icon appears when a new System

Guidepoint has been applied. This icon will appear on the status bar

until the System Guidepoint remains unchanged for approximately 20

seconds.

EXTERNAL LOCK This icon indicates the acceptance of the “External

Lock” digital input command. Automatic guide movement is prohibited

while in this state.

ASC ON Automatic Sensor Control (ASC) is enabled for the current

sensor mode. For more information, see the menu description for ASC in

the complete User Manual. (See page 1-1 for the document number.)

ASC ACTIVE Automatic Sensor Control (ASC) is enabled and the ASC

state has been triggered. Automatic guide movement is prohibited. For

more information, see the menu description for ASC in the complete

User Manual. (See page 1-1 for the document number.)

MOTOR BLOCKED This icon indicates the motor is stalled.

COMMUNICATION ERROR This error icon indicates communication is

not working between the operator interface and the motor controller.

VOLTAGE ERROR This error icon appears when the input voltage,

motor rail voltage, or internal 12 volt power is outside acceptable range.

NETWORK ERROR This icon appears when the operator interface is

unable to gain network control.

LINKED MODE This icon appears when the “linked mode” is active.

Linked mode is used in networked systems to send the Automatic,

Manual, and Servo-Center commands to all network devices

simultaneously.

MOTOR TYPE FAULT This icon appears when there is no motor type

configured.

COMMUNICATION FAULT This icon appears when a problem is

detected with the communication signals. This can be caused by

hardware or an addressing conflict in a networked system.

2-7

FEATURES

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FIFE-500 / FIFE-500-XL

MI 2-268 1 A

LINE SPEED ZERO This icon appears when line speed control is enabled

and the sensed line speed is zero. Guide correction is inhibited in

Automatic mode under these conditions.

MCP-05 SEEK If the MCP-05 option has been enabled, this icon will

blink while a seek operation is in progress.

MOTOR ENCODER FAULT This icon appears when a problem is

detected with the encoder signals from the motor.

MOTOR HALL STATE FAULT This icon appears when a problem is

detected with the motor magnetic field sensor state transitions.

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