Maxitrol Selectra MP2+ Betriebsanleitung
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Multiple Program Process Temperature Controller
User’s / Programming Guide
www.maxitrol.com
© 2006 Maxitrol Company, All Rights Reserved
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Please read these instructions fully prior to attempting to in-
stall, operate, and/or maintain the MP2+ system. Failure to do
so may result in improper operation and/or component dam-
age.
Installation shall conform with local codes, or in the absence
of local codes, in accordance with the National Fuel Gas Code
ANSI Z223.1/NFPA54 or CSA B149.1 as is applicable, and op-
erated in accordance with the manufacturer’s instructions.
These instructions do not supersede OEM’s installation or op-
erating instructions. Installation, inspection, and replacement
must be performed by a qualified installer or gas supplier.
This control must be electrically wired in accordance with lo-
cal codes, or in the absence of local codes, with the Nation-
al Electrical code, ANSI/NFPA 70 or the Canadian Electrical
Code, CSA C22.1 as applicable.
Warnings
2
Inappropriate and/or improper installation, adjustment, al-
teration, service or maintenance can cause property dam-
age, injury or death. Read the installation, operating and
maintenance instructions thoroughly before installing or
servicing this equipment.
Disconnect power before installation to prevent electrical
shock or equipment damage.
FOR YOUR SAFETY
If you smell gas: 1 Open windows.
Do not touch electrical switches.
Extinguish any open flame.
Immediately call your gas supplier.
FOR YOUR SAFETY
The use and storage of gasoline or other flammable va-
pors and liquids in open containers in the vicinity of this
control or other appliance is hazardous.
2
3
4
© 2006 Maxitrol Company, All Rights Reserved
Warnings ................................................................................................ 2
General Statement ................................................................................. 3
Contents ................................................................................................. 3
Features ................................................................................................. 4
Initial Program Selection Menu ........................................................... 4
Process Menu ..................................................................................... 4
Operation Menu .................................................................................. 4
Diagnostic Menu ................................................................................. 6
Other Features .................................................................................... 8
Technical Data ....................................................................................... 9
Components ........................................................................................... 9
Menus ................................................................................................... 10
Programming the MP2+ System .......................................................... 11
Initial Menu ....................................................................................... 12
Process Menu ................................................................................... 12
Operation Menu ................................................................................ 13
Diagnostic Menu ............................................................................... 15
Operation .............................................................................................. 16
MP2+ Multiple Program Process ...................................................... 16
MP2+ Multiple Program w/ TM02 Multifunctional Timer Control ............ 17
Wiring Diagram ........................................................................................ 18
Glossary ............................................................................................... 19
Contents
3
The MP2+ system is intended for multiple low temperature process ap-
plications, for example paint spray booths or other curing processes. It is
ideal for multiple temperature critical and time sensitive process applica-
tions requiring temperatures from 60°F to 240°F.
General Statement
© 2006 Maxitrol Company, All Rights Reserved
Process Menu
Process Set Point
A maximum of (8) Process Set Points are available with a temperature
range of 60°F (15°C) to 240°F (115°C).
The Process Set Point is displayed as “SP.”
Process Set Points not being used can be turned to an “Off” setting.
Process Times (TM02 required)
Any of the (8) Processes can be timed. Each timed Process has a range of
00:00:01 to 23:59:59. The conclusion of a timed Process will immediately
proceed into the next Process. If the last Process of the program is timed, it
will proceed to the selected start position (see Looping Mode, page 7) after
timing out. The letter “T” will be displayed indicating a timed Process. Press
the up or down arrows on the TDM02 to scroll between the screens show-
ing the Process Set Point and the sensed temperature AND the sensed
temperature with the time remaining in the Process (hh:mm:ss).
Operation Menu
Soft Start (Global Setting)
The Soft Start feature controls the initial rate of voltage change to the mod-
ulator. Soft Start operates when switching from a lower Process tempera-
ture to a higher Process temperature. It is designed to slow the initial input
rate to the burner. This feature is available in three settings: slow, medium,
and fast and may be turned off. “Ss” (slow), “Sm” (medium) or “Sf” (fast)
is displayed during the time the Soft Start is active. This feature is compre-
hensive to all Set Points.
Max Valve VDC (Global Setting)
This feature limits the maximum voltage applied to the modulator. It has a set-
ting range of 7 to 25 VDC. This feature is comprehensive to all Set Points.
Features
4
© 2006 Maxitrol Company, All Rights Reserved
Initial Programming Menu
Programs
A maximum of (8) programs are available.
Each program has a maximum of (8) process set points.
The program and process set point in use is displayed as P(1-8) S#(1-8).
Programs utilize global settings.
Global Settings
Multiple programmable menu settings common to all programs (global)
to speed programming and insure consistent heater operation, program
to program.
Offset Temp
This feature is used to maintain a desired temperature in an area not
being directly sensed by the MP2+ system. The average difference be-
tween the MP2+ sensed discharged temperature and the desired space
temperature must be known. This is the Offset. The Offset will set the
MP2+ sensed discharged air needed to produce the desired space tem-
perature. Decrease (-) the Offset to maintain and control space tempera-
ture lower than MP2+ discharged temperature. Increase (+) the Offset to
maintain and control space temperature higher than MP2+ discharged
temperature. The space temperature will be displayed as the Process
Set Point.
The feature has a range of -10°F (-5.6°C) to +10°F (5.6°C) and is avail-
able for each Process.
Ramping
This feature is used to step the input rate when changing from one Pro-
cess Set Point to another. It is available for each Process. The Ramping
Rate determines the amount of temperature change per hour in one-min-
ute steps. It has a range of 60 Deg/hr to 900 Deg/hr. The change can be
positive or negative.
Example
1 Program Offset to -5°F.
2 Program Process Set Point (desired space temperature) to 75°F.
3 Therefore discharge air temperature = 80°F.
(Required MP2+ discharge air temperature to maintain desired space temperature.)
4 The MP2+ discharged air temp. is 80°F. The displayed Process Set Point is 75°F.
Features
80°F -5°F 75°F
5
© 2006 Maxitrol Company, All Rights Reserved
Max Ramp VDC
This feature limits the maximum voltage applied to the modulator while
operating in the Ramping mode. It has a setting range of 5 to 24 VDC. This
setting cannot exceed the maximum voltage output setting. This feature is
comprehensive to all Set Points.
Total Bandwidth (Global Setting)
This feature determines the amount of temp. change required to drive the
modulator from the minimum fire setting to the maximum fire setting and
vice versa. This feature is used to eliminate pulsating or hunting due to an
oversensitive application. Increase the Bandwidth if a pulsating or hunting
condition exists for an extended period of time after a Set Point change.
The feature has a range of 5°F (2.8°C) to 15°F (8.3°C). Total Bandwidth is
comprehensive to all Set Points.
This feature can be used with Max Ramp VDC and Soft Start to smooth the
stepping. (Soft Start only works when Process Temperature increases.)
“Ramp” is displayed to indicate the Ramping feature is active.
Timers
The controller features two Timers (Timer 1 and Timer 2) that accumulate
the hours of operation for each Process. Each Process has a Timer 1 and
a Timer 2. The TM02 is required.
Timer 1
Timer 1 logs the hours of operation for a Process. It will log up 999 hours
at which time it will automatically reset to zero. The hours can be user
reset to zero at any time. It also has a programmable alarm setting to no-
tify the user (by flashing a character in the lower right hand corner of the
display) when the desired accumulated hours for the Process have been
reached. It has a setting range of 1 to 999 hours. The feature is useful in
maintaining maintenance requirements.
Timer 2
Timer 2 logs the hours of operation for a Process. It will log up 999 hours
at which time it will automatically reset to zero. The hours can be user re-
set to zero at any time. The feature is useful in maintaining maintenance
requirements.
Diagnostic Menu
Max Proc Temp (Global Setting)
This feature limits the maximum temperature for each Process. It has a
range of 60°F (15°C) to 240°F (115°C). It does not allow the Process Set
Point to be set in excess of the Maximum Process Temperature setting.
Features
6
© 2006 Maxitrol Company, All Rights Reserved
Example
Process 1 = 75°F
Process 2 = 125°F
Process 2 Ramp Rate = 600 Deg/hr or 10 Deg/min
1 The control switches from Process 1 to Process 2.
2 The controller will immediately raise the temperature 10° and will hold it at the
new set point 85°F (75°F + 10°F) until 1 minute has passed.
3 It will continue to raise it 10° each subsequent minute until it meets Process 2.
4 It will take 5 steps (10°F each) and 4+ minutes to go from 75°F to 125°F.
Monitor (Global Setting)
The Monitor feature is a useful tool when setting up or troubleshooting
the MP2+ system. The following will appear on the display when Monitor
is in the “On” position:
Features
Process #
Set Point Temperature Manual or Timed
Soft Start
Ramp
Sensed
Process
Temperature Bandwidth
VDC to Modulator
7
© 2006 Maxitrol Company, All Rights Reserved
Min Proc Temp (Global Setting)
This feature limits the minimum temperature for all Processes. It has a
range of 60°F (15°C) to 240°F (115°C). It does not allow any Process Set
Point to be set below the Minimum Process Temperature setting.
Calibration
This feature is used to fine-tune a particular application. Calibration shifts
the Bandwidth range up or down from the factory set mean. Each applica-
tion is different with variances in burners and appliances. It can be neces-
sary to change the midpoint of the modulation range to have the Process
Temperature and the actual sensed temperature match.
For sensed temperatures consistently displaying lower than the Set Point,
increase (+) Calibration by number of degrees off. For sensed tempera-
tures consistently displaying higher than the Set Point, decrease (-) Cali-
bration by number of degrees off. It is available for each Process and has
a range of –10°F (-5.6°C) to +10°F (5.6°C).
Looping Mode (Global Setting) - TM02 applications only
The looping mode feature is used to select the controllers default posi-
tion on startup and after the last process of a program is completed.
NOTE: On “Power up” the controller defaults to the last program
in use prior to removal of power. After last manual process of a
program or after last timed process of a program expires, the
controller defaults to the first process of the same program.
F/C Mode (Global Setting)
This feature sets the control to operate in either the Fahrenheit (F) or
Celsius (C) mode.
NOTE: Changing between Fahrenheit and Celsius will reset the control to
factory default settings.
Software Version (Global Setting)
Displays the version of software utilized by the controller.
Other Features
Process Indication Output
The TM02 multifunctional timer control features a Process Indication Out-
put. Processes 1 thru 8 have a dedicated pair of terminals, labeled 1 thru 8
on the TM02. An indicator (LED, relay coil, etc...) 24 VDC 2W maximum
can be wired directly to the corresponding terminal block for each Pro-
cess to be indicated. Note Polarity
Features
8
© 2006 Maxitrol Company, All Rights Reserved
Selecting “READY”
Power up:
“READY” is displayed. Requires a momentary switch closure
to move the controller to the first process.
After last, manual process of a program:
After momentary switch closure to move out of the last process,
controller defaults to the “READY” position.
After last, timed process of a program expires:
Controller defaults to the “READY” position.
Selecting “First Process”
Power up:
Controller begins operating in the First Process of the program.
After last, manual process of a program:
After momentary switch closure to move out of the last process,
controller defaults to the First Process.
After last, timed process of a program expires:
Controller defaults to the First Process.
Controller in the “READY” position
Controller operating in any of the 8 processes making up a Program
0 VDC
24 VDC 2W max
Program Indication Output
Terminal #9 is used to indicate the controller is operating within a Pro-
gram. The following voltage will be measured across the #9 terminals:
Note Polarity
NOTE:
The technical data listed in this manual does not include normal op-
erating deviations that occur in the actual manufacturing process.
The listed specifications may not meet the individual unit’s actual
specifications. Slight deviations in an individual unit’s performance
may be encountered due to possible changes in the controlled con-
ditions in which the unit is tested and calibrated. Check ratings given
in OEM instructions to assure the MP2+ is suitable for the applica-
tion.
Technical Data
NOTE:
Please read safety warning instructions fully for Maxitrol Modulator
Valves [MI2040] prior to attempting to install, operate, and/or main-
tain the MP2+ system.
Components
AM02+ Amplifier
TDM02 Remote Selector Display Interface
TM02 Auxiliary Multifunctional Timer Control (optional)
Standard 6 Position 4 Conductor Telephone Cable, 3 feet
Ethernet Patch Cord, 3 feet
Power
Requirements
TDM02
AM02+
TM02
Ambient
Temperature
Limits
Connections
Valves
Sensor
Independent 24 VAC, 40 VA capacity transformer
Operating: -40°F(-40°C) to 158°F(70°C)
Non-operating: -40°F(-40°C) to 185°F(85°C)
AM02+ to TDM02 = Standard 6 Position 4 Conductor
Telephone Cable
AM02+ to TM02 = Ethernet Patch Cord
1,000 ohm RTD TS194Q use with mixing tube
M411, M511, M611, MR212
9
Operating,
Non-operating: -40°F(-40°C) to 185°F(85°C)
© 2006 Maxitrol Company, All Rights Reserved
10
Menus
Programs Program Set (1-8) Process Menu Operation Menu
Diagnostic Menu
Global Settings Operation Menu Diagnostic Menu
Process Temperatures Temp Set Point Process #(1 - 8)
Off, 60°F (15°C) to 240°F (115°C)
Process Time Time Process #(1 - 8) Hours, Minutes, Seconds
Manual, 00:00:01 to 23:59:59
Soft Start Off, Slow, Medium, Fast
Max Valve VDC 7 to 25 VDC
Max Ramp VDC 5 to 24 VDC
Total Bandwidth 5°F(2.8°C) to 15°F (8.3°C)
Offset Temp Offset Temp Process #(1 - 8) -10°F(-5.6°C) to +10°F(5.6°C)
Ramping Ramping Process #(1 - 8) Off, 60 Deg/hr to 900 Deg/hr
Timers Timer Process #(1 - 8)
Timer 1 View Hours, Clear Hours, Set Alarm Hours
Set Alarm 0 hrs to 999 hrs
Timer 2 View Hours, Clear Hours
Max Proc Temp Max Temp Process #(1 - 8) 60°F(15°C) to 240°F(115°C)
Min Proc Temp 60°F(15°C) to 240°F(115°C)
Calibration Calibration Process #(1 - 8) -10°F(-5.6°C) to +10°F(5.6°C)
Monitor On, Off
Looping Mode
Ready, First Process
F/C Mode
Software Version
TM02
required
Diagnostic Menu Process Menu
Operation Menu
TM02
required
© 2006 Maxitrol Company, All Rights Reserved
Initial Menu
Andere Handbücher für Selectra MP2+
1
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