Maxon 297115-01 Bedienungsanleitung

LIFT CORPORATION Sht. 1 of 9 DSG# M-16-08 Rev. - Date: 05/05/17

INSTRUCTION, TUK-A-WAY DUAL CONTROL

P/N 297115-01

SELF-TAPPING SCREW

P/N 900057-5

QTY. 2

TOGGLE SWITCH ASSEMBLY, 175” LG

P/N 296855-03

QTY. 1

GROMMET

P/N 266428-12

QTY. 1

7” PLASTIC TIE

P/N 205780

QTY. 3

LIFT CORPORATION Sht. 2 of 9 DSG# M-16-08 Rev. - Date: 05/05/17

ELECTRICAL SCHEMATIC (GRAVITY DOWN)

FIG. 2-1

LIFT CORPORATION Sht. 3 of 9 DSG# M-16-08 Rev. - Date: 05/05/17

ELECTRICAL SCHEMATIC (POWER DOWN)

FIG. 3-1

LIFT CORPORATION Sht. 4 of 9 DSG# M-16-08 Rev. - Date: 05/05/17

DISCONNECTING POWER

FIG. 4-2

NEGATIVE (-)

BATTERY TERMINAL

NEGATIVE (-)

BATTERY CABLE

NUT

WARNING

To prevent accidental personal injury and equipment damage, disconnect (-)

battery cable from battery.

Remove all rings, watches and jewelry before doing any electrical work.

WARNING

Never route an energized wire. Make sure battery is disconnected. Always

route electrical wires clear of moving parts, brake lines, sharp edges and

exhaust systems. Avoid making sharp bends in wiring. Attach securely. If

drilling is necessary, ﬁrst check behind the drilling surface so you do not

damage any fuel lines, vent lines, brake lines or wires.

WARNING

2. Disconnect power from liftgate.

Remove nut from negative (-)

battery terminal (FIG. 4-2). Dis-

connect negative (-) battery

cable (FIG. 4-2).

1. Lower platform to the ground. Then, unfold

platform and ﬂipover to the ground (FIG. 4-1).

See Operation Manual for detailed operating

instructions.

PLATFORM LOWERED TO THE GROUND

FIG. 4-1

LIFT CORPORATION Sht. 5 of 9 DSG# M-16-08 Rev. - Date: 05/05/17

DRILLING HOLES IN VEHICLE BODY

FIG. 5-1

3. Measure, mark, and drill one 3/4“

hole and two #21–size holes in the

vertical post on curb side of vehicle

body as shown in FIG. 5-1.

LIFT CORPORATION Sht. 6 of 9 DSG# M-16-08 Rev. - Date: 05/05/17

Always route electrical wires clear of moving parts, brake lines, sharp

edges and exhaust systems. Avoid making sharp bends in wiring. Attach

securely. If drilling is necessary, ﬁrst check behind the drilling surface so

you do not damage fuel lines, vent lines, brake lines or wires.

CAUTION

4. Insert control switch wiring into

the 3/4” hole on the corner

post and run it down, out and

under the vehicle body to the

pump assembly. (See dashed

line - FIG. 6-1.) Secure wiring

to vehicle body using frame

clips and/or loom clamps with

self tapping screws (Kit items).

Then, attach switch in correct

position on corner post.

CONTROL SWITCH WIRING

FIG. 6-1

SELF-TAPPING

SCREW

CONTROL SWITCH

3/4” HOLE

CONTROL SWITCH

WIRING

PUMP

ASSEMBLY

LIFT CORPORATION Sht. 7 of 9 DSG# M-16-08 Rev. - Date: 05/05/17

8. Reconnect battery cable to starter

solenoid (FIG. 7-1B).

9. Bolt on the pump cover as shown

in FIG. 7-1.

7. Insert switch wiring through

new grommet on pump

mounting plate (FIG. 7-1A).

Then, connect the switch wir-

ing to the junction block (FIG.

8-1) or power down module

(FIG. 8-2) as shown on the

next page.

BOLTING / UNBOLTING PUMP COVER

FIG. 7-1

BATTERY CABLE &

TERMINAL LUG

OLD GROMMET

PUMP COVER

POWER UNIT (REF)

FLAT WASHERS

(5 PLACES)

CAP SCREWS

(5 PLACES)

OLD GROMMET

FIG. 7-1A

NEW GROMMET

FIG. 7-1B

BATTERY CABLE &

TERMINAL LUG

NEW GROMMET

TERMINAL

NUT & LOCK

WASHER

STARTER

SOLENOID

STARTER

SOLENOID

DUAL SWITCH

WIRING

Do not over-tighten the terminal

nuts. For the 5/16” load terminals,

torque nuts to 35 lb-in. Torque

the nuts on #10-32 control termi-

nals to 15 lb-in.

CAUTION

TERMINAL

NUT & LOCK

WASHER

6. Disconnect battery cable from

starter solenoid (FIG. 7-1A).

Remove existing grommet

from pump mounting plate

(FIG. 7-1A). Insert new grom-

met (Kit item) into pump

mounting plate (FIG. 7-1B).

5. Unbolt and remove pump cover

(FIG. 7-1).

LIFT CORPORATION Sht. 8 of 9 DSG# M-16-08 Rev. - Date: 05/05/17

CONNECTING SECOND CABLE TO G/D PUMP

FIG. 8-1

CONNECTING SECOND CABLE TO P/D PUMP

FIG. 8-2

JUNCTIONBLOCK

DUAL

CONTROL SWITCH

MAIN CONTROL

SWITCH CABLE

STARTER SOLENOID

COIL DRIVE (+) TERMINAL

10A FUSE

GREEN WIRE

BLACK WIRE CONNECTION TERMINAL

WHITE WIRE

POWER DOWN MODULE

TERMINAL 2

TERMINAL 1

MAIN CONTROL

SWITCH CABLE

STARTER SOLENOID

GREEN WIRE

GROMMET

BLACK WIRE

WHITE WIRE

DUAL

CONTROL SWITCH

GROMMET

LIFT CORPORATION Sht. 9 of 9 DSG# M-16-08 Rev. - Date: 05/05/17

10. Reconnect power to liftgate.

Remove nut from negative

(-) battery terminal (FIG. 9-1).

Connect negative (-) battery

cable to the negative (-)

battery terminal (FIG. 9-1).

Install and tighten nut.

VERIFYING DUAL CONTROL SWITCH

FIG. 9-2

RECONNECTING POWER

FIG. 9-1

NEGATIVE (-)

BATTERY CABLE

NEGATIVE (-)

BATTERY TERMINAL

NUT

11. Verify street side control works

correctly. Push switch to UP posi-

tion to raise platform (FIG. 9-2).

Then, push switch to DOWN po-

sition (FIG. 9-2) to lower platform

to the ground.

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