Maxon TE-15 Bedienungsanleitung

M-16-33

REV C

MARCH 2019

To ﬁnd maintenance & parts information for your TE-15, TE-20, TE-25 or TE-30 Liftgate, go to

www.maxonlift.com. Click the PRODUCTS, TUK-A-WAY and TE-15/TE-20 or TE-25/TE-30 buttons.

Open the Maintenance Manual in the PRODUCT DOCUMENTATION window. For parts, click on the

PARTS PORTAL, TUK-A-WAY & TE-15/TE-20 or TE-25/TE-30 buttons.

TABLE OF CONTENTS

SUMMARY OF CHANGES: M-16-33, REVISION C............................................................. 4

WARNINGS........................................................................................................................... 5

SAFETY INSTRUCTIONS .................................................................................................... 6

NOTICE................................................................................................................................. 6

TE-SERIES LIFTGATE COMPONENTS............................................................................... 7

PARTS BOXES FOR TE-SERIES......................................................................................... 8

MANUALS & DECALS KITS, TE-15 & TE-20 ....................................................................... 9

MANUALS & DECALS KITS, TE-25 & TE-30 ..................................................................... 10

VEHICLE REQUIREMENTS .............................................................................................. 11

CENTER OF MASS ............................................................................................................ 16

STEP 1 - INSTALL EXTENSION PLATES .......................................................................... 17

WELD EXTENSION PLATE TO VEHICLE.......................................................................... 18

WELD A BOLT-ON EXTENSION PLATE TO VEHICLE ...................................................... 19

BOLT EXTENSION PLATE TO VEHICLE ........................................................................... 20

BOLT INSTALLATION BRACKETS TO EXTENSION PLATE ............................................. 23

STEP 2 - WELD LIFTGATE TO VEHICLE ......................................................................... 24

STEP 3 - ATTACH OPTIONAL BATTERY BOX & FRAME TO VEHICLE (IF EQUIPPED) . 31

STEP 4 - RUN POWER CABLE.......................................................................................... 39

STEP 5 - CONNECT POWER CABLE................................................................................ 41

STEP 6 - CONNECT GROUND CABLE ............................................................................. 43

STEP 7 - INSTALL CONTROL SWITCH ............................................................................. 45

STEP 8 - CHECKING HYDRAULIC OIL.............................................................................. 48

STEP 9 - CONNECT POWER CABLE TO BATTERY......................................................... 50

STEP 10 - REMOVE LOCKING ANGLE AND CHECK FOR INTERFERENCE.................. 51

STEP 11 - BOLT PLATFORM OPENER TO LIFTGATE .................................................... 55

STEP 12 - PLATFORM ADJUSTMENT (IF REQUIRED) .................................................... 58

STEP 13 - FINISH WELDING LIFTGATE TO VEHICLE ..................................................... 61

STEP 14 - BOLT STEPS TO EXTENSION PLATE ............................................................ 63

STEP 15 - VEHICLE TAILLIGHT POSITIONING ................................................................ 67

ATTACH DECALS .............................................................................................................. 68

TOUCHUP PAINTED OR GALVANIZED FINISH ............................................................... 71

SYSTEM DIAGRAMS......................................................................................................... 72

PUMP, MOTOR & SOLENOID OPERATION - GRAVITY DOWN ....................................... 72

PUMP, MOTOR & SOLENOID OPERATION - POWER DOWN ......................................... 73

HYDRAULIC SYSTEM DIAGRAMS................................................................................... 74

HYDRAULIC SCHEMATIC (GRAVITY DOWN)................................................................... 74

HYDRAULIC SCHEMATIC (POWER DOWN) .................................................................... 75

ELECTRICAL SYSTEM DIAGRAMS ................................................................................. 76

ELECTRICAL SCHEMATIC (GRAVITY DOWN) ................................................................. 76

ELECTRICAL SCHEMATIC (POWER DOWN) ................................................................... 77

OPTIONS ........................................................................................................................... 79

OPTIONAL LIFTGATE COMPONENTS.............................................................................. 79

PRE-DELIVERY INSPECTION FORM................................................................................ 83

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713

SUMMARY OF CHANGES: M-16-33, REVISION C

PAGE DESCRIPTION OF CHANGE

Cover

Updated revison, date & copyright statement. Liftgate has hydraulic lock valve on the

hydraulic cylinder, and safety hook is no longer part of the extension plate. Added

model info for TE-15 & TE-20.

5 Added California Propositon 65 warning.

8Replaced ground cable in Parts Box A with a longer ground cable. Removed ﬂat

washer listing from Parts Box B.

9-10,67-69

Added new UP/DOWN decals for control switch, OPERATING INSTRUCTIONS decal

with QR code, parts portal decal with QR code, and MAXON 24/7 support decal. QR

codes are linked to operation manuals or videos on the MAXON website, and parts

explosions on the MAXON Parts Portal.

11,12,13 Added vehicle requirement info for TE-15 & TE-20.

16 Added center of mass info vehicle for TE-15 & TE-20.

17 Noted TE-15 & TE-20 are equipped with same extension plates as TE-25 & TE-30.

17-19,22-23 Latest extension plates are not equipped with safety hooks.

29-31 Added welding instructions for TE-15 & TE-20 mounting plates in STEP 2.

38 Corrected CHARGE LINE callout.

43 Removed ground cable terminal lug from pump mounting bracket and added a drip

loop to the ground cable.

45,68-69,

72-77 Added lock valve to hydraulic cylinders shown in illustrations and system diagrams.

48 Illustration clariﬁes the correct level of hydraulic oil in the pump reservoirs.

56 Added platform opener adjustment data for TE-15 & TE-20.

63-66 Added instructions in STEP 14 for bolting on steps.

78 Cycle counter operating voltage is updated.

79-82 Added digital cycle counter, and dual steps for low bed models, to options tables.

83 Added PRE-DELIVERY INSPECTION form.

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713

Comply with the following WARNINGS and SAFETY INSTRUCTIONS while installing

Liftgates. See Operation Manual for operating safety requirements.

Installing and maintaining a liftgate can expose you to chemicals, including lead, which are known

to the State of California to cause cancer and birth defects or other reproductive harm. To mini-

mize exposure, install and maintain liftgate in a well-ventilated area and wear proper Personal

protective equipment (PPE). For more information go to www.P65Warnings.ca.gov.

WARNING

WARNINGS

•Do not stand, or allow obstructions, under the platform when lowering the Liftgate. Be sure your

feet are clear of the Liftgate.

• Keep ﬁngers, hands, arms, legs, and feet clear of moving Liftgate parts (and platform

edges) when operating the Liftgate.

•Make sure vehicle battery power is disconnected while installing Liftgate. Connect vehicle

battery power to the Liftgate only when installation is complete or as required in the installation

instructions.

•If it is necessary to stand on the platform while operating the Liftgate, keep your feet and any

objects clear of the inboard edge of the platform. Your feet or objects on the platform can become

trapped between the platform and the Liftgate extension plate.

•Never perform unauthorized modiﬁcations on the Liftgate. Modiﬁcations may result in early failure

of the Liftgate and may create hazards for Liftgate operators and maintainers.

• Correctly stow platform when not in use. Extended platforms could create a hazard for

people and vehicles passing by.

WARNING

•Recommended practices for welding on steel parts are contained in the current AWS (American

Welding Society) D1.1 Structural Welding Code - Steel. Damage to Liftgate and/or vehicle, and

personal injury can result from welds that are done incorrectly.

•Recommended practices for welding galvanized steel are contained in the current AWS (Ameri-

can Welding Society) D19.0 Welding Zinc-Coated Steel. Damage to Liftgate and/or vehicle, and

personal injury can result from welds that are done incorrectly.

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713

NOTICE NOTICE

•Maxon Lift is responsible for the instructions to correctly install MAXON Liftgates on

trucks or trailers only.

•Liftgate installers, not Maxon Lift, are responsible for reviewing and complying with all

applicable Federal, State, and Local regulations pertaining to the trailer or truck.

SAFETY INSTRUCTIONS

•Comply with all WARNING and instruction decals attached to the Liftgate.

•Keep decals clean and legible. If decals are illegible or missing, replace them. Free replacement

decals are available from Maxon Customer Service.

•Consider the safety and location of bystanders and location of nearby objects when operating the

Liftgate. Stand to one side of the platform while operating the Liftgate.

•Wear appropriate safety equipment such as protective eyeglasses, faceshield and clothing while

performing maintenance on the Liftgate and handling the battery. Debris from drilling and contact

with battery acid may injure unprotected eyes and skin.

•Do not allow untrained persons to operate the Liftgate.

•Be careful working by an automotive type battery. Make sure the work area is well ventilated and

there are no ﬂames or sparks near the battery. Never lay objects on the battery that can short the

terminals together. If battery acid gets in your eyes, immediately seek ﬁrst aid. If acid gets on your

skin, immediately wash it off with soap and water.

•If an emergency situation arises (vehicle or Liftgate) while operating the Liftgate, release the con-

trol switch to stop the Liftgate.

•Read and understand the instructions in this Installation Manual before installing Liftgate.

•Before operating the Liftgate, read and understand the operating instructions in Operation

Manual.

•A correctly installed Liftgate operates smoothly and reasonably quiet. The only noticeable noise

during operation comes from the power unit while the platform is raised and lowered. Listen for

scraping, grating and binding noises and correct the problem before continuing to operate Liftgate.

•Installers of the liftgate should ensure that all trucks and trailers are equipped with grab

handles as needed. Refer to Technology Maintenance Council (TMC) RP 1428: Entry

And Egress Guidelines for Vehicles With Fold-Under Type Liftgates.

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713

TE-SERIES LIFTGATE COMPONENTS

LIFTGATE COMPONENTS

FIG. 7-1

BOLT-ON EXTENSION PLATE

(GALVANIZED OR PAINTED) OR

WELD-ON EXTENSION PLATE (PAINTED)

OPENER

PARTS BOX B

NOTE: Make sure you have all components and parts before you start installing Lift-

gate. Compare parts in the part box and each kit box with packing list closed

in each box. If parts and components are missing or incorrect, call:

Maxon Customer Service

Call (800) 227-4116 or

Send e-mail to [email protected]

Prevent injuries and equipment damage. Before cutting the shipping straps

from the Liftgate, put Liftgate on level ground that will support at least 1500

pounds. Be careful lifting and moving components (such as extension plate)

after shipping straps are removed.

CAUTION

BOLT-ON STEP

(GALVANIZED

OR PAINTED)

BOLT-ON STEP

(GALVANIZED

OR PAINTED)

PARTS BOX A OR C

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713

PARTS BOXES FOR TE-SERIES

CONTENTS OF PARTS BOX A

TABLE 8-1

ITEM NOMENCLATURE OR DESCRIPTION QTY. PART NUMBER

REF PARTS BOX B 1 297049-01

1TOGGLE SWITCH ASSEMBLY 1 296855-01

2HEX NUT, 1/2”-13 2 901011-9

3HEX HEAD CAP SCREW, 1/2”-13 X 1-1/2” LG. 2 900035-3

4INSTALLATION BRACKET 2 269462-01

5SCREW, SELF TAPPING, #10-24 X 1-1/2” LG 2 900057-7

6LUG, 2GA COPPER 1 906497-02

CONTENTS OF PARTS BOX B

TABLE 8-2

CONTENTS OF PARTS BOX C

TABLE 8-3

ITEM NOMENCLATURE OR DESCRIPTION QTY. PART NUMBER

REF PARTS BOX A 1 297502-01

1SPRING CLIP 10 050079

2PLASTIC TIE 2 206864

3#10 LOOM CLAMP 2 801681

4SCREW TAPPING #10 X 1/2” LG. 2 030458

5GROUND CABLE ASSEMBLY, 2GA, 48” LG 1 251871-26

6CABLE ASSEMBLY, 2GA, 49-3/4” LG. (GROUND) 1 268226-11

7CAP SCREW, 5/16”-18 X 3/4” LG 1 900009-3

8CABLE ASSEMBLY, 175A, 38 FT LG. 1 264422

ITEM NOMENCLATURE OR DESCRIPTION QTY. PART NUMBER

REF PARTS BOX C 1 297502-02

1SPRING CLIP 20 050079

2PLASTIC TIE 4 206864

3GROMMET, 1” DIA, 2 HOLES 1 266428-09

4CABLE ASSY, 175 AMP 38’ LG 1 264422

5GROUND CABLE ASSY, 2 GA X 38’ LG 1 269191-01

6SCREW TAPPING #10 X 1/2” LG. 2 030458

7#10 LOOM CLAMP 2 801681

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713

MANUALS & DECALS KITS, TE-15 & TE-20

ITEM QTY. PART NO. DESCRIPTION

REF. 1297048-02 KIT, MANUAL & DECAL TE-20

11220387 DECAL, 2000# CAPACITY

21285800-03 DECAL, OPERATING INSTRUCTIONS

31265736-03 DECAL, PINCH HAZARD WARNING

41282522-01 DECAL, SHEET, SMALL WARNING & CAUTION

51282847-02 DECAL, WARNING, STOW

61299038-01 DECAL SHEET, UP & DOWN, BILINGUAL

71299348-01 DECAL, QR CODE, TE

81299634-01 DECAL, MAXON 24/7 SUPPORT

91M-16-33 MANUAL, TE-SERIES INSTALLATION

10 1M-16-34 MANUAL, TE-15/TE-20 OPERATION

TABLE 9-1

ITEM QTY. PART NO. DESCRIPTION

REF. 1297048-01 KIT, MANUAL & DECAL TE-15

11220386 DECAL, 1500# CAPACITY

21285800-03 DECAL, OPERATING INSTRUCTIONS

31265736-03 DECAL, PINCH HAZARD WARNING

41282522-01 DECAL, SHEET, SMALL WARNING & CAUTION

51282847-02 DECAL, WARNING, STOW

61299038-01 DECAL SHEET, UP & DOWN, BILINGUAL

71299348-01 DECAL, QR CODE, TE

81299634-01 DECAL, MAXON 24/7 SUPPORT

91M-16-33 MANUAL, TE-SERIES INSTALLATION

10 1M-16-34 MANUAL, TE-SERIES OPERATION

TABLE 9-2

To ﬁnd maintenance & parts information for your TE-15, TE-20, TE-25 or TE-30 Liftgate, go to

www.maxonlift.com. Click the PRODUCTS, TUK-A-WAY and TE-15/TE-20 or TE-25/TE-30 but-

tons. Open the Maintenance Manual in the PRODUCT DOCUMENTATION window. For parts, click

on the PARTS PORTAL, TUK-A-WAY & TE-15/TE-20 or TE-25/TE-30 buttons.

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713

To ﬁnd maintenance & parts information for your TE-15, TE-20, TE-25 or TE-30 Liftgate, go to

www.maxonlift.com. Click the PRODUCTS, TUK-A-WAY and TE-15/TE-20 or TE-25/TE-30 but-

tons. Open the Maintenance Manual in the PRODUCT DOCUMENTATION window. For parts, click

on the PARTS PORTAL, TUK-A-WAY & TE-15/TE-20 or TE-25/TE-30 buttons.

MANUALS & DECALS KITS, TE-25 & TE-30

ITEM QTY. PART NO. DESCRIPTION

REF. 1297048-04 KIT, MANUAL & DECAL TE-30

11220388 DECAL, 3000# CAPACITY

21285800-03 DECAL, OPERATING INSTRUCTIONS

31265736-03 DECAL, PINCH HAZARD WARNING

41282522-01 DECAL, SHEET, SMALL WARNING & CAUTION

51282847-02 DECAL, WARNING, STOW

61299038-01 DECAL SHEET, UP & DOWN, BILINGUAL

71299348-02 DECAL, QR CODE, TE-25/TE-30

81299634-01 DECAL, MAXON 24/7 SUPPORT

91M-16-33 MANUAL, TE-SERIES INSTALLATION

10 1M-16-34 MANUAL, TE-SERIES OPERATION

TABLE 10-1

ITEM QTY. PART NO. DESCRIPTION

REF. 1297048-03 KIT, MANUAL & DECAL TE-25

11220382 DECAL, 2500# CAPACITY

21285800-03 DECAL, OPERATING INSTRUCTIONS

31265736-03 DECAL, PINCH HAZARD WARNING

41282522-01 DECAL, SHEET, SMALL WARNING & CAUTION

51282847-02 DECAL, WARNING, STOW

61299038-01 DECAL SHEET, UP & DOWN, BILINGUAL

71299348-02 DECAL, QR CODE, TE-25/TE-30

81299634-01 DECAL, MAXON 24/7 SUPPORT

91M-16-33 MANUAL, TE-SERIES INSTALLATION

10 1 M-16-34 MANUAL, TE-SERIES OPERATION

TABLE 10-2

Andere Handbücher für TE-15

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

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