MAYSER SG-RST 204 Bedienungsanleitung

Control unit SG-RST 204

Original instructions

1006265 SG-RST 204 DC 24 V

Mayser GmbH & Co. KG

Örlinger Straße 1–3

89073 Ulm

GERMANY

Phone: +49 731 2061-0

Fax: +49 731 2061-222

E-mail: info.ulm@mayser.com

Internet: www.mayser.com

Innovative by tradition.

Version 1

EN | Operating instructions

Page 2/16 Operating instructions SG-RST 204 231019 v2.00-RiA

The reproduction, distribution and utilization of this document as well as the communication of its contents with-

out express authorization are prohibited. Oenders will be held liable for the payment of damages. All rights re-

served in the event of the grant of a patent, utility model or design.

Safety ﬁrst!

•Read the manual carefully before use.

•Warning signs in the manual warn of unexpected dangers. Always ob-

serve warning signs.

•Retain the manual throughout the service life of the product.

•Pass the manual on to every subsequent owner or user of the product.

•Insert every supplement received from the manufacturer into the man-

ual.

•Observe chapter on Safety starting on page 5.

Conformity

The Declaration of Conformity is available in the download section of the website:

www.mayser.com/en/downloads

The design type of the product complies with the basic requirements of the following

directives:

•2006/42/EC (Safety of Machinery)

•2011/65/EU (RoHS)

•2014/30/EU (EMC)

231019 v2.00-RiA Operating instructions SG-RST 204 Page 3/16

Contents

About this manual 4

Safety 5

Intended use 5

Safety instructions 5

Residual dangers 6

Parts supplied 6

Storage 7

Product overview 7

Connections 7

LED indicators 7

Operation 8

Installation 9

Connection examples 10

Commissioning 10

Testing 11

Pressure-sensitive protection device actuated 11

Correlations 12

Decommissioning 12

Recommissioning 12

Maintenance and cleaning 13

Maintenance 13

Cleaning 13

Troubleshooting and remedies 13

Replacement parts 14

Disposal 15

Technical data 15

Page 4/16 Operating instructions SG-RST 204 231019 v2.00-RiA

About this manual

Symbols used Symbol Meaning

Ä... Action with one or more steps whose order is not rele-

vant.

1. ... Action with several steps whose order is relevant.

• ...

-...

Bullets ﬁrst level

Bullets second level

(see Section Installation) Cross-reference

Danger symbols and

information

Symbol Meaning

DANGER Immediate danger leading to death or serious injury.

WARNING Imminent danger which may lead to death or serious injury.

CAUTION Possible danger which may lead to minor or moderate inju-

ries.

NOTE Potential danger of property damage or environmental deg-

radation.

Information on easier and safer working practices.

Other applicable

documents

ÄAlso observe the following documents:

-Drawing of the sensor system (optional)

-Wiring diagram (optional)

-Installation instructions of the sensors used

Target group This manual is intended for the owner and electricians. The electrician must be famil-

iar with the installation and commissioning.

Validity This manual is valid only for the product speciﬁed on the title page.

This manual is an integral part of the product.

Mayser will assume no liability and provide no guarantee whatsoever for damages

and consequential damages resulting from failure to comply with the manual.

About this manual

Dimensions in drawings

Unless otherwise indicated, all dimensions are stated in millimetres (mm).

231019 v2.00-RiA Operating instructions SG-RST 204 Page 5/16

Safety

Intended use

ÄDo not open the control unit

Never open, tamper with or alter the control unit.

ÄObserve degree of protection

Only use the control unit in rooms with a minimum degree of protection of IP54

(e.g. switch cabinet).

The control unit is designed for signal processing of a pressure-sensitive protective

device. It evaluates the output signals of sensors with monitoring resistor 8k2. The

integrated output signal switching device (OSSD) transmits the evaluated safety sig-

nals directly to the downstream control.

The product complies with ISO13849-1:2015 Category 3 PLe. So that the

safety classiﬁcation is retained, the downstream control must be of the same or a

higher category.

Safety

Safety instructions

To prevent irreparable damage to the product, the following safety instructions ap-

ply.

ÄDo not use in ATEX zones

Do not use the Control Unit in potentially explosive environments (ATEX). The

control unit is not authorised for use in these zones.

ÄDisable in case of error

Disable the safety device in case of malfunctions or visible damage.

ÄPrevent restarting of the machine

As long as a hazard continues to exist, take measures to prevent the machine

from restarting, for example by means of a startup lockout.

ÄPrevent electric shock

When working on electrical systems, always disconnect them from the power

supply and secure them against being switched on again, to prevent injuries from

electric shock.

For your own safety the following safety instructions apply.

ÄEnsure careful conﬁguration of interface

The quality and reliability of the interface between the safety device and the ma-

chine aects the overall safety. Take special care when setting up this interface.

Page 6/16 Operating instructions SG-RST 204 231019 v2.00-RiA

Parts supplied

Terminals Y1, Y2, Y3 and Y4 are not potential-free.

Parts supplied

1× Control unit

Enclosure with electronics module and plug connections with lift-up lock release.

1× Operating instructions

1× Declaration of Conformity

ÄUpon receipt of the parts supplied, check immediately for completeness and

good condition.

ÄContinue redundancy

Make sure you wire the unit directly in the control circuit or that the downstream

control is also in dual channel mode.

Residual dangers

There are no known residual dangers associated with this product.

ÄDo not cross link control unit

Do not cross link the control unit with other control units.

ÄFit spark absorbers

When connecting inductive loads, ﬁt spark absorbers (RC modules) to the con-

sumer.

ÄCheck supply voltage

Check supply voltage. It must correspond with the connecting voltage USon the

type plate.

ÄObserve pin assignment

Observe pin assignment when connecting the supply voltage.

ÄProtect relay contacts

Risk of welding: Protect the relay contacts externally.

ÄDo not overload control unit

Ensure that the speciﬁed switching current is not exceeded.

ÄDo not exceed the maximum number of sensors

Do not connect more sensors on the control unit, than the number speciﬁed in

the installation instructions of the sensors.

ÄMaintain distance

When installing in the switch cabinet, ensure sucient distance from heat sourc-

es (at least 2 cm).

231019 v2.00-RiA Operating instructions SG-RST 204 Page 7/16

Storage

Connections: Terminals:

Supply voltage A1, A2

Sensor 1 (8k2) Y1, Y2

Sensor 2 (8k2) Y3, Y4

Switching channel 1.1 (K1) 13, 14

Switching channel 1.2 (K2) 23, 24

Switching channel 2.1 (K3) 33, 34

Switching channel 2.2 (K4) 43, 44

•green LED „Power“:

supply voltage connected

•green LED „Sensor 1“:

Sensor 1 not activated

•green LED „Sensor 2“:

Sensor 2 not activated

•red LED „Fault 1“:

Faulty sensor 1

•red LED „Fault 2“:

Faulty sensor 2

Product overview

Connections

ÄStore the control units in the original package, in a dry place.

ÄComply with the storage temperature speciﬁed in the technical data.

Storage

LED indicators

Page 8/16 Operating instructions SG-RST 204 231019 v2.00-RiA

Operation

The single-fault-safe electronics module has dual channels (redundant). Two mon-

itoring circuits each control two force-guided relays and check them constantly to

ensure correct functioning. The electronic system monitors the electrical resistance of

the sensor with a deﬁned zero signal current.

The control unit is operated with DC 24 V. If the supply voltage is connected, the

green LED “Power“ is on.

In sensors that are not actuated, the relays from monitoring circuit 1 (K1, K2) and

monitoring circuit 2 (K3, K4) are energized. The green LEDs “Sensor 1” and “Sensor 2”

light up.

Monitoring circuit 1

If sensor 1 is actuated, relays K1 and K2 de-energize. The green LED “Sensor 1” goes

out and the switching channels 1.1 and 1.2 are opened. In the case of a cable break

at sensor 1, relays K1 and K2 de-energize. The green LED “Sensor 1” goes out, the red

LED “Fault 1” lights up, and the switching channels 1.1 and 1.2 are opened.

Monitoring circuit 2

If sensor 2 is actuated, relays K3 and K4 de-energize. The green LED “Sensor 2” goes

out and the switching channels 2.1 and 2.2 are opened. In the case of a cable break

at sensor 2, relays K3 and K4 de-energize. The green LED “Sensor 2” goes out, the red

LED “Fault 2” lights up, and the switching channels 2.1 and 2.2 are opened.

Automatic reset

The control unit operates without a reset function.

If the sensor 1 is released after actuation, relays K1 and K2 energized again with a

delay of tw.

If the sensor 2 is released after actuation, relays K3 and K4 energized again with a

delay of tw.

If a new sensor 1 is connected after a cable break, relays K1 and K2 re-energize with a

delay of tw.

If a new sensor 2 is connected after a cable break, relays K3 and K4 re-energize with a

delay of tw.

Delay of tw: see reactivation time twin chapter Technical data.

Operation

231019 v2.00-RiA Operating instructions SG-RST 204 Page 9/16

Installation

Sensor 2Sensor 1

Monitoring cir-

cuit 1

Monitoring cir-

cuit 2

1. Mount the control unit in any position on a 35mm mounting rail type IEC60715.

Installation

For your safety, the generally accepted safety rules also apply for assembly:

•Disconnect all devices and live parts in the immediate vicinity from the power

supply.

•Ensure that all devices and live parts cannot be switched back on.

•Test to ensure that all devices and live parts are disconnected from the power

supply.

3. Wire the sensors, relay contacts and supply voltage to the cable terminals.

Page 10/16 Operating instructions SG-RST 204 231019 v2.00-RiA

Commissioning

Contacts continued in

two-channel mode For control with 2 inputs For control with 4 inputs

Control system

Sensor 2Sensor 1

Control system

Sensor 2Sensor 1

Contact duplication

Monitoring circuit 1 Monitoring circuit 2

K1 K2 K3 K4

Connection examples

Commissioning

1. Make sure the plug connections are ﬁrmly attached.

2. Connect the supply voltage.

WARNING: Danger of injury due to electrocution

ÄNever unplug plug connections with the power on.

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