Mazda 6 Facelift 2005 Installationsanleitung

TRAINING MANUAL

Mazda6 Facelift

No part of this hardcopy may be reproduced in any form without prior permission of

Mazda Motor Europe GmbH.

The illustrations, technical information, data and descriptive text in this issue, to the best

of our knowledge, were correct at the time of going to print.

No liability can be accepted for any inaccuracies or omissions in this publication,

although every possible care has been taken to make it as complete and accurate as

possible.

Mazda Motor Europe GmbH

Training Services

Contents

General Information 00

Engine 01

Suspension 02

Brakes 04

Transmission / Transaxle 05

Restraints 08

Body & Accessories 09

SectionTitle

Service Training Mazda6 Facelift

General Information

00 General Information

Vehicle Identification Number (VIN) Code.........................................................1

Applicable VIN ................................................................................................1

Engine / Transaxle Combinations......................................................................2

Scheduled Maintenance .....................................................................................3

Europe ............................................................................................................3

Table of Contents 00 Service Training Mazda6 Facelift

General Information

Vehicle Identification Number (VIN) Code

JMZ GG 1 2 3 2 0 1 1 2 3 4 5 6

Serial No.

Plant 0= Hiroshima

1= Hofu

Dummy 0, 6 to 9, A to Z

Transmission

2= 5MTX

6= 6MTX

7= 5ATX

Engine Type

3= 2.3L (L3)

8= 1.8L (L8)

F= 2.0L (LF)

R= MZR-CD (RF Turbo)-Hi

T= MZR-CD (RF Turbo)-Standard

Body style

2= 4SD

4= 5HB

9= WAGON

Remarks 8= 4WD

1= 2WD

Vehicle type GG= Mazda6 (4SD, 5HB)

GY= Mazda6 (WAGON)

World manufacturer indication JMZ= European (L.H.D. U.K.)

M6FL_00T001

Applicable VIN

JMZ GG1236*# 600001—

JMZ GG12360# 600001—

JMZ GG1282*# 600001—

JMZ GG12820# 600001—

JMZ GG12F6*# 600001—

JMZ GG12F60# 600001—

JMZ GG12R6*# 600001—

JMZ GG12R60# 600001—

JMZ GG12T6*# 600001—

JMZ GG12T60# 600001—

JMZ GG1436*# 600001—

JMZ GG14360# 600001—

JMZ GG1482*# 600001—

JMZ GG14820# 600001—

JMZ GG14F6*# 600001—

JMZ GG14F60# 600001—

JMZ GG14R6*# 600001—

JMZ GG14R60# 600001—

JMZ GG14T6*# 600001—

JMZ GG14T60# 600001—

JMZ GY1936*# 400001—

JMZ GY1982*# 400001—

JMZ GY19820# 400001—

JMZ GY19F6*# 400001—

JMZ GY19F60# 400001—

JMZ GY19R6*# 400001—

JMZ GY19R60# 400001—

JMZ GY19T6*# 400001—

JMZ GY19T60# 400001—

JMZ GY8937*# 400001—

JMZ GY89370# 400001—

Service Training Mazda6 Facelift 00-1

General Information

Engine / Transaxle Combinations

• All engines have been revised. New transaxles have been added to the range. The

following engine/transaxle combinations are available:

G35M-R

5-speed

manual

transaxle

G66M-R

6-speed

manual

transaxle

A26M-R

6-speed

manual

transaxle

FS5A-EL

5-speed

automatic

transaxle

(front wheel drive)

JA5AX-EL

5-speed

automatic

transaxle

(All Wheel

Drive (AWD))

M6FL_00T002

L8 1.8L

88 KW (120 HP)

at 5,500 rpm

165 Nm

at 4,300 rpm

L3 2.3L

122 KW (166 HP)

at 6,500 rpm

207 Nm

at 4,000 rpm

RF Turbo STD 2.0L

89 KW (121 HP)

at 3,500 rpm

320 Nm

at 2,000 rpm

RF Turbo HI 2.0L

105 KW (143 HP)

at 3,500 rpm

360 Nm

at 2,000 rpm

LF 2.0L

108 KW (147 HP)

at 6,500 rpm

184 Nm

at 4,000 rpm

00-2 Service Training Mazda6 Facelift

General Information

Scheduled Maintenance

Europe

Months 12 24 36 48 60 72 84 96 108

X1000 km 20 40 60 80 100 120 140 160 180

X1000 miles 12,5 25 37,5 50 62,5 75 87,5 100 112,5

RRR

III

RRR

IIII

DDDDDDDDD

CCRCCRCCR

RRRRRRRRR

III

IIII

FL 22 type *5

Others

IIII

IIIIIIIII

RRRR

IIIIIIIII

III

IIII

RRRR

M6FL_00T003

IIIIIIII

Replace at first 100,000 km (62,500 miles) or 4 years;

after that, every 2years

Inspect every 80,000 km (50,000 miles) or 5 years

Body condtion

(for rust, corrosion and perforation) Inspect annualy

Parking brake

Fuel lines and hoses

Disc brakes

Transfer oil (for 4 WD)

Brake fluid *6

Maintenance items

Maintenance interval (number of momths or km (miles) which ever comes first)

*7 *8

PETROL AND DIESEL ENGINE

Drive belt *4

Engine coolant

Front and rear suspension and ball joints

Drive shaft dus boots

Replace every 120,000 km (75,000 miles)

Replace every 200,000 km (125,000 miles) 0r 11 years

Tires (including spare tire)

(with inflation pressure adjustment)

Exhaust system and heat shields

Battery electrolyte level and specific gravity

Brakes lines hoses and connections

Steering operation and linkages

Manual transaxle oil

Automatic transaxle fluid level

Rear differential oil (for 4 WD)

Engine oil filter *3

Engine oil*3

Air cleaner element*1

Fuel system (Drain water)

Fuel injection system

Fuel filter

Engine timing belt *2

Engine valve clearance

Cabin air filter (if installed)

Cooling system (including coolant level

adjustment)

DIESEL ENGINE

PETROL ENGINE

Engine valve clearance

Spark plugs

Air cleaner element

Evaporation system(if installed)

Replace every 100,000km (62,500miles)

Audible inspect every 120,000km (75,000 miles), if noisy adjust

I: Inspect: Inspect and clean, repair, adjust, or replace if necessary.

R: Replace

C: Clean

D: Drain

Service Training Mazda6 Facelift 00-3

General Information

Remarks:

*1 If the vehicle is operated in very dusty or sandy areas, clean and if necessary, replace the

air filter more often than the recommended intervals.

*2 Replacement of the timing belt is required at every 120,000 km (75,000 miles). Failure to

replace the timing belt may result in damage to the engine.

*3 If the vehicle is operated under any of the following conditions, change the engine oil and

oil filter every 10,000 km (6,250 miles) or shorter.

a) Driving in dusty conditions

b) Extended periods of idling or low speed operation

c) Driving for long period in cold temperatures or driving regularly at short distance only

*4 Also inspect and adjust the power steering and air conditioner drive belts, if installed.

*5 Use FL22 type coolant in vehicles with the inscription “FL22” on the radiator cap itself or

the surrounding area. Use FL22 when replacing the coolant.

*6 If the brakes are used extensively (for example, continuous hard driving or mountain

driving) or if the vehicle is operated in extremely humid climates, change the brake fluid

annually.

*7 If the vehicle is operated under any of the following conditions, change the rear differential

oil every 45,000 km (28,100 miles).

a) Towing a trailer or using a car-top carrier

b) Driving in dusty, sandy or wet condition

c) Extended periods of idling or low speed operation

d) Repeated short trips of less than 16 km (10 miles)

*8 If this component has been submerged in water, the oil should be changed.

00-4 Service Training Mazda6 Facelift

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