MBM FC-10 Bedienungsanleitung

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SERVICE MANUAL

for

Tabletop Paper Collator

FC-10

A PRODUCT OF

CORPORATION

The Leader in Paper Handling Equipment

1-800-223-2508

www.mbmcorp.com

APRIL.25.2005

- 1 -

CONTENTS

1. Components...................................................................................................................... 4

1.1 Overview................................................................................................................ 4

1.2 Operation Panel...................................................................................................... 5

2. Important for Maintenance and Inspection ...................................................................... 7

3. Setting Paper..................................................................................................................... 8

3.1 Precautions for setting paper.................................................................................. 8

3.2 Order of loading paper........................................................................................... 8

3.3 Loading paper in Alternate mode .......................................................................... 8

3.4 Loading paper in Insert and Program mode........................................................... 9

4. Response to Lit and Flashing Lamps ............................................................................... 9

5. Electric Circuit Block Diagram...................................................................................... 11

5.1 Operation circuit board ........................................................................................ 11

5.2 Speed control circuit board .................................................................................. 12

6. Wiring Diagram.............................................................................................................. 13

7. Circuit Board Diagram ................................................................................................... 14

7.1 Operation board ................................................................................................... 14

7.2 Speed Control Circuit Board................................................................................ 15

8. Replacement of Paper Feed Rubber Roller and Separator ............................................. 16

9. Diagram for Belt Installation.......................................................................................... 17

10. Test Mode....................................................................................................................... 18

10.1 How to set test mode............................................................................................ 18

10.2 Test mode functions............................................................................................. 18

10.3 Checking the operation ........................................................................................ 18

10.4 Check by sensor................................................................................................... 19

10.5 Photo check mode................................................................................................ 19

11. Changing the system constants....................................................................................... 20

11.1 Facts about system constants ............................................................................... 20

11.2 Adjustment of the paper feed photo luminescence intensity ............................... 22

11.3 Releasing double feed detecting function............................................................ 23

11.4 Initializing the system constant (return to factory-set value)............................... 23

11.5 Supplementary explanation of system constants by purpose............................... 24

11.6 System constant table when a post-process machine is connected...................... 32

12. Troubleshooting.............................................................................................................. 34

12.1 The power is not supplied. ................................................................................... 34

12.2 Paper is not fed through the CHECK key is pressed (Main motor does not rotate).34

12.3 Paper is not fed though the CHECK key is pressed (Main motor rotates). ......... 35

12.4 Paper is not fed through the START key is pressed. ........................................... 35

12.5 Processing speed does not reduce while the low speed is selected...................... 35

12.6 Paper feed table does not rise. ............................................................................. 36

12.7 Main motor does not rotate. ................................................................................. 36

12.8 Paper feed roller does not rotate. ......................................................................... 37

12.9 Crisscross does not work. .................................................................................... 38

12.10 EJECT lamp remains lit....................................................................................... 38

12.11 Station lamp lights red. ........................................................................................ 39

12.12 DOOR lamp remains lit. ...................................................................................... 39

12.13 Empty feed occurs while paper is fed. ................................................................. 39

12.14 Station lamp flashes red while checking.............................................................. 39

12.15 Double feed frequently occurs. ............................................................................ 40

12.16 Empty feed frequently occurs. ............................................................................. 40

12.17 Empty feed or jam frequently occurs................................................................... 41

12.18 Paper is fed aslant. ............................................................................................... 41

12.19 DOUBLE FEED lamp lights though a single sheet is fed. .................................. 42

12.20 Paper jam frequently occurs................................................................................. 42

12.21 Stacked paper is not neatly aligned...................................................................... 43

12.22 Ejected paper edge is curled. ............................................................................... 43

12.23 Ejected paper is stained........................................................................................ 44

1. COMPONENTS

1.1 Overview

2.1 Overview

Right Connector (14) and left Connector (15) are non-limited power circuit.

No. Name

(1) Operation Panel

(2) Paper guide

(3) Paper feed table

(4) Paper feed pressure shifting lever

(5) Power switch

(6) Circuit breaker

(7) Paper feed roller

(8) Left cover

(9) Back door

(10) Stacking pole

(11) Stacking table

(12) Inlet

(13) Outlet (to connect optional stapler puncher and stacker)

(14) Right connector (Connect to right tower)

(15) Light connector (Connect to left tower / option)

(16) Right cover

(17) Shift lever for paper direction

(18) Auxiliary table

(19) Paper detection wire

1.2 Operation Panel

No. Name Function

(1) Station LED lamp Shows the collating status of each station 1 through 10.

(2) DOOR lamp Lights up when the back door is open.

(3) Shows direction of paper ejection when lighted green.

(4) ERROR (L) lamp Indicates an error in the left side collator when lighted red.

(5) COUNTER Displays the number of collated sheets.

“Err” is displayed in the event of an error.

(6) SHEET/SET Press the key to change the number of collated sets and the number of

batches in Insert and Programmed Insert modes.

(7) CHECK lamp Lights green to when trial feed is complete.

(8) PAPER JAM lamp Lights red should a paper jam occur.

(9) DOUBLE FEED

lamp Flashes red should double feed occur.

No. Name Function

(10) EMPTY FEE/NO

PAPER lamp

Flashes green in the event of no paper or no feed.

In case of no paper, the lamp for the relevant station blinks slowly.

If empty feed, the lamp for the relevant station blinks quickly.

(11) EJECT lamp Lights should a paper ejection jam occur or when the stacking table is full.

(12) ERROR(R) lamp Lighted red, this key warns of an error in the right side collator.

(13) Mode key

When lighted green, various functions can be programmed.

When using function keys, press this key first to light it green (goes out

after five seconds).

(14) RESET key

Press to reset error.

When pressed for three seconds, the paper feed table lowers. Pressed for

three seconds while the machine is in stand-by mode, the main motor will

idle.

(15) CHECK key Press for trial paper feed so the machine will memorize stations to be used

and the thickness of paper.

(16) STAPLE/1 key

When lighted green, staple processing will occur; when not lit, stapling

will not occur.

Also used to input number “1” for the pre-set counter.

(17) PUNCH/2 key

When lighted green, paper will be punched; when not lit, no punching will

occur.

Also used to input number “2” for the pre-set counter.

(18) SPEED/3 key

When lighted green, high-speed collation occurs; when not lit, collation

will be slow.

Also used to input number “3” for the pre-set counter.

(19) ALTERNATE/4

key

When lighted green, Alternate collation is selected; when not lit, Normal

collation is selected.

Also used to input number “4” for the pre-set counter.

(20)

CRISSCROSS/5

key

When lighted green, Crisscross stacking is selected; when not lit, straight

stacking is selected.

Also used to input number “5” for the pre-set counter.

(21) 6 key

When lighted green, it shows 2 towers are connected; when not lit, a

single (light) tower collation is done.

Used to input number “6” for the pre-set counter.

(22) INSERT/7 key When lighted green, Insert mode is selected.

Also used to input number “7” for the pre-set counter.

(23) PROGRAM/8 key When lighted green, Programmed insert mode is selected.

Also used to input number “8” for the pre-set counter.

(24) REPEAT/9 key

When lighted green, Crisscross stacker continuously moves each time

pre-programmed number of collated sets are ejected.

Also used to input number “9” for the pre-set counter.

(25) O key Used to set the counter to O.

(26) C key Press to return the counter to zero.

It also turns off the “Mode” lamp.

(27) START/STOP key Press to start or stop collator operation.

2. PRECAUTION FOR MAINTENANCE AND INSPECTION

・Before starting maintenance and inspection work, be sure to turn the power off and remove the power

cord from the outlet.

・Photo sensors are used in various parts of this machine. Be sure to clean them when maintenance work

is conducted.

・Thin wires are used for wiring in circuit boards. Be sure to grip the socket when setting or removing the

connector.

Also, when setting the connector, take care that wires are not stretched too tight and slack wires are not

in contact with the drive units and insert the socket into the end. Should the wires are in contact with

the drive units, it may cause a disconnection.

3. SETTING PAPER

3.1 Precautions for setting paper

(1) Use the fill line on the paper guide as the loading capacity. In case of printed paper, do not load too

much as it tends to swell.

(2) Fan out sheets well and then load them on the feed table. Failure to properly fan sheets may lead to

trouble.

[How to fan out sheets]

1) Pinch the sheets of paper at both ends.

2) Bend them to admit air.

(Loosen the force lightly and pinch them again after

bending)

3) Jog and align the sheets vertically.

(3) Align sheets at the edges and insert them until they lightly strike the forward guide. Failure to properly

align sheets may lead to double feed or no feed.

(4) Make sure any ink on the paper is dry. Let ink dry before loading paper. Wet ink soils the feed rollers

and the separator rubbers. It can lead to malfunction, such as double feed or no feed.

(5) Copied sheets may cause wrong feed or stacking error owing to electrostatic charge. Static electricity

can be controlled by spraying a retail static eliminator on the feed rollers and the front edge of the paper.

Too, since copied sheets are apt to curl at the edges; straighten or invert them before feed table loading.

(6) Be sure to load no-carbon-required paper (general quality) with the color developing side (usually the

print side) down, otherwise the side coated with color former will probably be marked with rubbed

traces when contacting the feed roller.

(7) Front and back sides of ejected paper change according to ejected direction (with independent use or

when connected). Be very careful when the collator is operated with after-processing equipment such

as the booklet maker.

3.2 Order of loading paper

(1) Paper with the printed side down

Load the paper on the feed tables from bottom to top in

ascending order of pages.

In this case Page 1 appears at the top of collated sheets on

the stacking table.

(2)Paper with the printed side up

Load the paper on the feed tables from top to bottom in

ascending order of pages. Paper is fed to the stacking

table turned over.

In this case Page 1 is at the bottom of collated sheets on

the stacking table.

Note

How to load a paper with a small number of pages (using less than 10 stations)

・In case the collator is used independently or a staple is connected with it,

load the paper in order from the bottom (10th station).

This way prevents disorder in paper ejection and facilitates the processing speed.

・In case optional machines are connected with the collator (such as two towers of the collator are

connected with a large-capacity stacker or a booklet maker.),

load the paper in order from the top (1st station).

This way prevents paper jam.

3.3 Loading paper in Alternate mode

・Loading paper with the printed side up in Alternate mode

Load same pages on odd and even-numbered stations, that

is, Stations 1 and 2, 3 and 4, 5 and 6, 7 and 8, 9 and 10.

Paper feed starts with the odd-numbered station; if it runs

out of paper, the neighboring even-numbered station will

automatically start feeding.

・Loading paper with the printed side down in Alternate

mode

3.4 Loading paper in Insert and Program mode

(1) Insert mode

Load partitioning paper on the top station to be used. For

instance, if 10 stations are used continuously top to bottom,

partitioning paper should be loaded on Station 1.

(2) Program mode

Be sure to load paper with the printed side up.

For example, when 10 stations to be used continuously top to

bottom, front covers should be loaded on Station 1, back

covers on Station 10.

If fewer than 10 stations are used, load front covers on the

top station, back covers on the lowest of those to be used.

4. RESPONSE TO LIT AND FLASHING LAMPS (ERROR MESSAGE)

Counter

display Other display Possible cause Corrective Action

CHECK lamp and the relevant

station lamp light green

They light when checking is

completed. Use the machine as they are.

Station lamp lights red. JAM

lamp and the relevant station

lamp light flashes red.

Paper remains in the paper feed

photo sensor.

Remove the paper shielding the

photo sensor.

EJECT lamp lights/flashes red.

Paper remains in the paper stacking

photo and full stacking photo

sensor.

Remove the paper shielding the

photo sensor.

DOOR lamp lights red/flashes

red. Back door is open. Close the back door.

ERROR(L) lamp lights

red/flashed red.

Trouble is occurring at the left side

optional equipment.

Remove the trouble at the left

side equipment.

Number

of count

or Err

ERROR(R) lamp lights

red/flashed red.

Trouble is occurring at the

equipment connected at the right

side.

Remove the trouble at the right

side equipment.

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