Mec 65-J Diesel Bedienungsanleitung

Operator’s Manual

65-J Diesel

Part # 96346

September 2022

This manual applies to machines ANSI A92.20-2020 and CSA B354.6-2019.

Serial Number Range

14800200 - Up

ART_4883

Page i 65-J Diesel - Operator’s Manual

September 2022

Revision History

Date Reason for Update

September 2020 New Release

April 2021 Updated Lift Capacity in Specications To Include 600 lbs

1401 S. Madera Avenue, Kerman, CA 93630 USA

Toll Free: 1 - 877 - 632 - 5438

Phone: 1 - 559 - 842 - 1500

Fax: 1 - 559 - 842 - 1520

[email protected]

www.MECawp.com

MEC Aerial Work Platforms

Page ii 65-J Diesel - Operator’s Manual

September 2022

Table of Contents

Section 1 - Introduction . . . . . . . . . . . . . . . . 1

Introduction � � � � � � � � � � � � � � � � � � � � � 1

Section 2 - Safety . . . . . . . . . . . . . . . . . 2

Safety � � � � � � � � � � � � � � � � � � � � � � � 2

Safety Alert Symbols & Fall Protection � � � � � � � � � � � � � � 3

Section 3 - Specications . . . . . . . . . . . . . . . 4

Specications � � � � � � � � � � � � � � � � � � � � � 4

Section 4 - Hazards . . . . . . . . . . . . . . . . . 5

Electrocution Hazards � � � � � � � � � � � � � � � � � � � 5

Minimum Safe Approach Distance � � � � � � � � � � � � � � � 6

Tip-over Hazards � � � � � � � � � � � � � � � � � � � � 8

Fall & Collision Hazards � � � � � � � � � � � � � � � � � � 9

Additional Safety Hazards � � � � � � � � � � � � � � � � � � 10

Section 5 - Controls & Components . . . . . . . . . . . . 11

Component Locations � � � � � � � � � � � � � � � � � � � 11

Platform Controls � � � � � � � � � � � � � � � � � � � � 12

Base Controls � � � � � � � � � � � � � � � � � � � � � 14

Section 6 - Workplace Inspection . . . . . . . . . . . . . 16

Workplace Inspection � � � � � � � � � � � � � � � � � � � 16

Section 7 - Operating Instructions & Pre-Operation Function Tests. . . . 17

Operating Instructions & Pre-Operation Function Tests � � � � � � � � � � 17

Base Controls Operation & Pre-Operation Functions Test � � � � � � � � � 20

Platform Control Operation & Pre-Operation Functions Test � � � � � � � � � 24

Platform Control Panel� � � � � � � � � � � � � � � � � � � 25

Platform Operations Test � � � � � � � � � � � � � � � � � � 26

Drive Control Lever Operation� � � � � � � � � � � � � � � � � 29

Auxiliary Power System & Test � � � � � � � � � � � � � � � � 33

Section 8 - Machine Inspections and Maintenance . . . . . . . . 35

Machine Inspections and Maintenance � � � � � � � � � � � � � � 35

Supporting the Boom Assembly � � � � � � � � � � � � � � � � 37

Pre-Start Inspection Checklist � � � � � � � � � � � � � � � � � 38

Frequent Inspection Checklist � � � � � � � � � � � � � � � � � 39

Annual Inspection Report � � � � � � � � � � � � � � � � � � 40

Routine Maintenance � � � � � � � � � � � � � � � � � � � 41

Lubrication� � � � � � � � � � � � � � � � � � � � � � 42

Section 9 - Troubleshooting . . . . . . . . . . . . . . 43

Troubleshooting � � � � � � � � � � � � � � � � � � � � 43

Section 10 - Warning and Instructional Decals . . . . . . . . . 44

Warning and Instructional Decals � � � � � � � � � � � � � � � � 44

Page iii 65-J Diesel - Operator’s Manual

September 2022

Serial Plate Location � � � � � � � � � � � � � � � � � � � 48

Section 11 - Transport and Lifting Instructions . . . . . . . . . 49

Transport and Lifting Instructions � � � � � � � � � � � � � � � � 49

Boom Lifting Instructions � � � � � � � � � � � � � � � � � � 53

Page 1 65-J Diesel - Operator’s Manual

September 2022

Introduction

This Operator’s Manual has been designed to provide you, the owner, user or operator, with the

instructions and operating procedures essential to properly and safely operate your MEC Aerial Work

Platform for positioning personnel, along with their necessary tools and materials, to overhead work

locations.

This Operator's Manual and other manuals provided by MEC on the

machine must be read and understood prior to operating your MEC Aerial

Work Platform. The operator should not accept operating responsibility

until he/she has read and understands the operator’s manual as well as

having operated the MEC Aerial Work Platform under supervision of an

authorized, trained and qualied operator.

It is essential that the operator of the aerial work platform is not alone at

the workplace during operation.

Modications of this machine from the original design and specications

without written permission from MEC are strictly forbidden. A

modication may compromise the safety of the machine, subjecting the

platform occupants and personal around the machine to serious injury or

death.

Your MEC Aerial Work Platform has been designed, built, and tested to provide safe, dependable

service. Only authorized, trained and qualied personnel shall be allowed to operate or service the

machine.

MEC, as manufacturer, has no direct control over machine application and operation. Proper safety

practices are the responsibility of the owner, user and operator.

If there is a question on application and/or operation contact:

1401 S. Madera Avenue, Kerman, CA 93630 USA

Toll Free: 1 - 877 - 632 - 5438

Phone: 1 - 559 - 842 - 1500

Fax: 1 - 559 - 842 - 1520

[email protected]

www.MECawp.com

MEC Aerial Work Platforms

Section 1 - Introduction

Page 2 65-J Diesel - Operator’s Manual

September 2022

Safety

DO NOT operate this machine until you have read and understood this manual, have

performed the Workplace Inspection, Pre-Start Inspection and Routine Maintenance, and have

completed all the test operations detailed in the Operating Instructions section.

Failure to read, understand and follow all safety rules, warnings, and instructions could result in

serious injury or death. For your safety and the safety of those around you, you must operate your

machine as instructed in this manual.

MEC designs aerial work platforms to safely and reliably position personnel, along with their

necessary tools and materials, at overhead work locations. The owner/user/operator of the machine

should not accept responsibility for the operation of the machine unless properly trained.

ANSI and other applicable standards identify requirements of all parties who may be involved with

boom-supported elevating work platforms. The Manual of Responsibilities is considered a part of this

machine and can be found in the manual compartment, located at the platform control station. To

ensure safe use of machine, inspections and training specied in ANSI/SIA A92.22 & A92.24 must be

performed at designated intervals as prescribed.

This product can expose you to chemicals known to the State of California

to cause cancer and birth defects or other reproductive harm. For more

information go to www.p65warnings.ca.gov.

Section 2 - Safety Safety

Page 3 65-J Diesel - Operator’s Manual

September 2022Section 2 - Safety Safety Alert Symbols & Fall Protection

MEC manuals and decals use symbols, colors and signal words to help you recognize important

safety, operation and maintenance information.

RED and the word DANGER – Indicates an imminently hazardous

situation which, if not avoided, will result in death or serious injury.

ORANGE and the word WARNING – Indicates a potentially hazardous

situation which, if not avoided, could result in death or serious injury.

YELLOW with alert symbol and the word CAUTION – Indicates a

potentially hazardous situation which, if not avoided, may result in minor

or moderate injury.

YELLOW without alert symbol and the word CAUTION – Indicates a

potentially hazardous situation which, if not avoided, may result in

property damage.

GREEN and the word NOTICE – Indicates operation or maintenance

information.

Fall Protection

ART_4713

Operators must comply with employer, job site and governmental rules

regarding the use of personal protective equipment.

If required by your employer or job site, use personal fall protection

equipment (PFPE) when operating this machine.

All PFPE must comply with applicable governmental regulations, and must be

inspected and used in accordance with the PFPE manufacturer’s instructions.

Fall restraint must be properly attached to a designated anchorage point

when driving or operating the machine. Attach only one fall restraint to each

anchorage point.

Page 4 65-J Diesel - Operator’s Manual

September 2022

Specications

Work Height* 71 ft 21.6 m

Platform Height 65 ft 19.8 m

Maximum Drive Height Full Height

Maximum Outreach 47 ft 14.3 m

Turntable Swing Continuous

Jib Range Of Motion 135°

Platform Rotation 180° (90° Each Side)

Machine Weight** (Unloaded) 21,800 lb 9,890 kg

Lift Capacity Up To Serial #14800199 500 lb 227 kg

From Serial #14800200 600 lb 272 kg

Maximum Occupants 2

Stowed Height 102 in 2.59 m

Overall Length 32 ft 9.8 m

Overall Width 98 in 2.49 m

Tailswing 50 in 1.27 m

Wheel Base 101 in 2.56 m

Platform

Details

Width 90 in 2.3 m

Depth 40 in 1 m

Entry 1 End Swing Gate

2 Slide Bar Entries

Turning Radius, Inside 6 ft 6 in 2 m

Ground Clearance 15 in 38 cm

Lift Speed 60 sec

Extend Speed 30 sec

Jib Lift Speed 15 sec

Drive Speed

(Proportional)

Stowed 0-4.0 mph 0-6.4 km/h

Raised or Extended 0-0.5 mph 0-0.8 km/h

Gradeability Stowed, Downhill 45%/24.2°

Stowed, Uphill 45%/24.2°

Breakover Angle 40%/22°

Axle Oscillation 10° (5° Each Side)

Maximum Allowable Operating Wind

Speed 28 mph 12.5 m/sec

(45 km/h)

Engine Kubota V1505-T 44HP

Fuel Type Diesel

Fuel Capacity 32 gal 120 liter

Hydraulic Fluid Capacity 40 gal 150 liter Sound Pressure At

Workstation 80 dB(A)

Maximum Vibration Does not exceed 8.2 ft/sec2

(2.5 m/sec2) at operator’s position Sound Power Level 86 dB @ 1m

Ambient Operating Range -20° F min

120° F max

-29° C min

49° C max

Ground Pressure/Wheel

(Maximum) 69 psi 4.86 kg/cm2

Wheel Lug Nut Torque 150 lb-ft 203 Nm Maximum Wheel Load 6,060 lb 2,750 kg

Meets requirements of ANSI A92.20-2020 and CSA B354.6-2019.

Allowable ambient temperature range: -20° F to 120° F (-29° C to 49°C).

Consult with MEC for operation outside of this range.

*Working Height adds 6 feet (2 m) to platform height.

**Weight may increase with certain options.

Section 3 - Specications

Specications

Page 5 65-J Diesel - Operator’s Manual

September 2022

Electrocution Hazards

ELECTROCUTION HAZARD! THIS MACHINE IS NOT INSULATED!

DEATH OR SERIOUS INJURY will result from contact with or inadequate

clearance from any electrically charged conductor.

You must maintain a CLEARANCE OF AT LEAST 10 FEET (3.05 m)

between any part of the machine, or its load, and any energized electrical

line or apparatus carrying over 300 Volts up to 50,000 Volts. One foot

(30.5 cm) additional clearance is required for every additional 30,000

Volts.

Observe Minimum Safe Approach Distance.

Art 5507b

Art 5507c

This machine is not electrically insulated and will not provide protection from

contact with or proximity to electrical current.

Maintain safe distances from energized electrical lines and apparatus in

accordance with applicable government regulations and the following chart:

Minimum Safe Approach Distance

Voltage Minimum Safe Approach Distance

Phase to Phase Feet Meters

0 to 300 Volts Avoid Contact

Over 300V to 50kv 10 3.1

Over 50KV to 200KV 15 4.6

Over 200KV to 350KV 20 6.1

Over 350KV to 500KV 25 7.6

Over 500KV to 750KV 35 10.7

Over 750KV to 1000KV 45 13.7

Allow for platform movement, electrical line sway or sag and beware of strong

or gusty winds.

Keep away from the machine if it contacts energized electrical lines. Personnel

on the ground or in the platform must not touch or operate the machine until

energized power lines are shut o󰀨.

Section 4 - Hazards Electrocution Hazards

Page 6 65-J Diesel - Operator’s Manual

September 2022Section 4 - Hazards Minimum Safe Approach Distance

ART_3265

No go zone

Spotter

required

zone

Personal

protection

barriers

FRONT VIEW

(a) Distribution lines up to and including 133 kV

SIDE VIEW

6.4

3Sag

Variations

in sag

(b) Transmission lines greater than 133 kV

No go zone Spotter

required

zone

Sway

FRONT VIEW SIDE VIEW

Sag

Variations

in sag

Sag

LEGEND

CLEARANCES FROM LIVE AERIAL CONDUCTORS

= No shading, in the front views, indicates no proximity requirements

= Light shading indicates spotter is required

= Heavy shading indicates the NO GO ZONE

(a) Affected area

Min. volts

Max. volts

Higher voltage

Lower voltage

(b) Avoid simultaneous contact across

areas of high potential difference

5000 V

20000 V

15000 V

10000 V

5000 V

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