Meiko Green BioMaster Slim Standard Bedienungsanleitung

9760920 / CH-EN / Valid from: 2018-03 / Update: 2021-12

www.meiko-green.com

BioMaster®Slim Standard

Food waste treatment system

Operating instructions

Read carefully before use!

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Translation of the "original operating instructions"

Contents

1NOTES TO THE USER.................................................................................................4

1.1 The purpose of these operating instructions 4

1.2 Ways we present the information 4

2LIABILITY AND WARRANTY.......................................................................................5

2.1 Delivery contents 5

2.2 Liability 5

2.3 Warranty 5

2.4 Copyright 5

3SAFETY INSTRUCTIONS ............................................................................................6

3.1 Presentation of safety instructions 6

3.2 Intended uses 6

3.3 Reasonably foreseeable misuse 8

3.4 Risks in dealing with the BioMaster®Slim 8

3.5 Operator's responsibilities 10

3.6 Staff responsibilities 10

3.7 Staff qualifications 11

3.8 Safety devices 12

3.8.1 Safety marking 12

4STRUCTURE AND FUNCTION..................................................................................13

4.1 Function 13

4.2 Main group: BioMaster®Slim 13

4.3 Control elements 14

4.4 Loading chute 15

4.5 Technical equipment 16

5TRANSPORT..............................................................................................................17

6INSTALLATION..........................................................................................................18

6.1 Unpacking and setting up 18

6.2 Connections 18

6.2.1 Electrical connection 18

6.2.2 Cold water connection 19

6.2.3 Connecting the biomass transport pipe 19

7COMMISSIONING ......................................................................................................20

7.1 Safety instructions 20

7.2 Pump test run –seal on water distribution and transport pipe 21

7.3 Carry out test run with pure water 21

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7.4 Setting the process water quantity 22

7.5 Handover and commissioning report 22

8OPERATION...............................................................................................................23

8.1 Safety instructions 23

8.2 Switching on 23

8.3 Opening and closing the lid 23

8.4 Filling 24

8.5 Start automatic grinding cycle 25

8.6 Pumping out contents of loading chute 25

8.7 Daily cleaning 26

8.8 Weekly cleaning 28

8.9 Switching off 30

9FAULT FINDING.........................................................................................................31

10 MAINTENANCE..........................................................................................................33

10.1 Safety instructions 33

10.2 Maintenance plan 34

11 CORRECTIVE MAINTENANCE .................................................................................35

12 DECOMMISSIONING, STORAGE..............................................................................35

13 DISPOSAL..................................................................................................................35

14 TECHNICAL DATA.....................................................................................................36

15 HANDOVER AND COMMISSIONING REPORT –CHECKLIST................................38

15.1 EC-/EU-Declaration of Conformity 39

17 INDEX OF KEYWORDS .............................................................................................40

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1 Notes to the user

1.1 The purpose of these operating instructions

These operating instructions

are included in the delivery of every BioMaster®Slim.

They describe how to operate the machine, remedy minor faults, maintain and clean

the BioMaster®Slim.

They provide important information on how to operate the BioMaster®Slim safely,

properly and economically. Observe the notes included to avoid hazards, repair costs

and downtime, and to increase the reliability and service life of the BioMaster®Slim.

CAUTION

Please read the operating instructions before commissioning the Bio-

Master®Slim.

It is imperative that you observe the safety instructions.

CAUTION

Always keep these operating instructions where the BioMaster®Slim is

being used. The operating instructions must be freely accessible to the

operating and maintenance personnel.

1.2 Ways we present the information

Action steps

The steps to be performed by the operating personnel are shown as a numbered list. The

sequence of steps must be observed. The system's response to each action by the opera-

tor is marked with an arrow.

Example:

1. Operator action step 1

System response to operator action

Lists

There is no fixed sequence for lists. They are displayed as a list of points to check off. Ex-

ample:

Point 1

Point 2

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2 Liability and warranty

2.1 Delivery contents

Upon receipt of the delivery, please check immediately whether the contents of the deliv-

ery correspond with the shipping documents. MEIKO Green Waste Solutions GmbH does

not assume any liability for defects and will not pay compensation for defects claimed

later on. Complaints:

Any noticeable damage caused in transit must be reported in writing immediately and

within eight days, as per our terms and conditions.

Any hidden defects must be reported immediately when they are discovered.

2.2 Liability

The information, data and notes specified in the operating instructions correspond to the

latest version at the time of printing. No claims for BioMaster®Slim systems which have

already been delivered may be asserted based on these statements, illustrations or de-

scriptions.

We accept no liability for damage or operational malfunctions caused by improper use.

Please observe the notes in chapter 3.2 ‘Intended uses‘.

2.3 Warranty

The warranty conditions can be found in the general terms and conditions of MEIKO

Green Waste Solutions GmbH.

Please notify MEIKO Green Waste Solutions GmbH in writing of any warranty claims im-

mediately after the defect or fault has been detected.

2.4 Copyright

No texts and images in this publication may be reproduced, stored in a data system or

transmitted in any way. This includes extracts. Any duplication, distribution, storage,

transmission, broadcast, reproduction or passing on of contents without the written per-

mission of MEIKO Green Waste Solutions GmbH is expressly prohibited.

The copyright and all associated rights lie with MEIKO Green Waste Solutions GmbH.

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3 Safety instructions

3.1 Presentation of safety instructions

DANGER

Indicates a hazard with a high degree of risk which, if not

avoided, will result in death or serious injury.

WARNING

Indicates a hazard with a moderate degree of risk which, if not

avoided, will result in death or serious injury.

CAUTION

Indicates a hazard with a low degree of risk which, if not

avoided, will result in minor or moderate injury.

ATTENTION

This describes a requirement to act in a certain way or carry out

a specific activity to ensure the BioMaster® is handled safely and

damage to property is avoided.

NOTE

Information on operating the BioMaster® consisting of an info pic-

togram and a worded note.

3.2 Intended uses

CAUTION

Only use the BioMaster®Slim as intended and when the machine's condition does

not present any safety-related issues.

This is the only way to ensure the operational safety of the BioMaster®Slim.

The BioMaster®Slim is only to be used commercially for filling with and grinding raw or-

ganic and food waste of the kind that is usually generated in commercial kitchens, can-

teens, hotels, food service and communal catering. The ground waste is mixed with wa-

ter and pumped out of the BioMaster®Slim into a storage tank using a closed system. It

is then ready to be collected and taken to a biogas plant where it can be recycled and

used to generate energy.

Food and raw organic waste must always be inserted mixed.

The parameters and environmental conditions defined in chapter 14, ‘Technical data,’

must be strictly adhered to.

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What may be

disposed of

in the sys-

tem?

Food waste

Fully liquid deep-frying oil (which is also liquid when cold)

Allowed in

small quanti-

ties

Raw organic waste –mix and process a max. 50 % proportion with normal,

wet food waste.

Expanding foods

oCereals, such as wheat, barley, rice

oSemolina

oPasta, dough

oSugar

oFlour

oThick fruit peels (e.g. from citrusfruits, bananas)

Mix and process with normal, wet food waste. Percentage of expanding sub-

stances: max. 50 %.

Skin from marine fish, mussels, shellfish and crustaceans:

mix and process with normal, wet food waste. Percentage skins from marine

fish, etc.: max. 20 %.

Used coffee grounds –max. 20 % –mix and process with normal, wet food

waste.

Not allowed:

Inputs with a temperature above 40 °C

Stone fruits and tropical fruits with large stones/seeds. The stones cannot be

processed. Remove after cycle.

Bones of any kind

Wooden objects, such as wooden skewers, toothpicks or the like

Metal or plasticobjects such as dishes, cutlery, tools

Textiles, such as serviettes, towels or the like

Film, plastic, packaging

Detergents

Inorganic substances in general

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3.3 Reasonably foreseeable misuse

CAUTION

Dangers may occur if the device is not used as intended.

Any use other than or in addition to that specified under ‘intended use’ is considered to be

improper and is prohibited.

For damage resulting from improper use

the operator bears sole responsibility,

the manufacturer assumes no liability whatsoever.

Improper uses include:

Improper work on and with the BioMaster®Slim

Inputting unauthorised waste

Operator error

Irregular or poor cleaning

Excessive demands

Exceeding the permissible operating parameters

Operation at temperatures < 5 °C and > 40 °C

Changing the operating parameters

Unacceptable environmental conditions, such as strong magnetic fields, electric cur-

rents, radiation or strong vibrations

Use of spare and wear parts or auxiliary materials not approved by the manufacturer

Interference by third parties

Straining the lid with heavy loads. No lid loads exceeding 15 kg. Dropping heavy ob-

jects onto the lid. Risk of bending and deformation of the lid

In-house extensions, conversions or modifications to the BioMaster®Slim.

3.4 Risks in dealing with the BioMaster®Slim

The BioMaster®Slim has been manufactured in line with the current state of the art and

the established safety-related regulations. Nevertheless, its use may give rise to risks and

restrictions:

To life and limb of the operator or third parties

To the BioMaster®Slim itself

To other tangible assets

In order to operate the BioMaster®Slim safely and without errors, the operator must pos-

sess a complete knowledge of the safety instructions and the safety regulations.

DANGER

If you open the control cabinet, the terminal box or the casing of the Bio-

Master®Slim, live parts may become accessible. Touching them can lead to seri-

ous injury or death!

Work on the electrical equipment may only be carried out by qualified electricians.

Check the electrical equipment in the system regularly. Remove loose connec-

tions and fried cables immediately.

Always keep the control cabinet closed. Access is only permitted to authorised

personnel with keys or tools.

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DANGER

The BioMaster®Slim has been built to comply with degree of protection IP55 and

is protected against splash water and water jets.

The interior can be cleaned with a shower head or normal jet water. Do not use

strong water jets or a pressure washer.

DANGER

Warning: magnetic fields!

The BioMaster®Slim contains strong magnets.

Persons with cardiac pacemakers or implanted defibrillators must not be in the vi-

cinity of the BioMaster®Slim.

WARNING

If irregularities in the work sequence, unusual noises or malfunctions occur, imme-

diately trigger an emergency stop and inform the responsible specialist personnel.

No unauthorised manipulation by the operating personnel!

WARNING

If you open the casing of the BioMaster®Slim, pressurised lines may become ac-

cessible. Removing pressurised piping can cause serious injury.

Maintenance and repair work may only be carried out by qualified and authorised

specialist personnel.

WARNING

When closing the lid, the lid can close automatically for the final section. There is a

risk of crushing under the lid.

When closing the lid, hold onto the handle area, do not reach between the lid and

the casing.

WARNING

No heavy load on lid. No loading of the closed lid with objects weighing more than

15 kg. Do not drop heavy objects onto the lid. Risk of bending and deformation of

the lid.

WARNING

The sharp edges of the grinder and the optional raw organic waste driver/pre-

shredder present a risk of cutting.

Work carefully, only touch sharp-edged parts while wearing protective gloves.

WARNING

There is a risk of slipping on wet or dirty floors.

If you slip, you may accidentally come into contact with the sharp edges of the sta-

tionary grinder and the optional raw organic waste driver/pre-shredder.

Keep your work area clean. Close the lid of the BioMaster®Slim when it is out of

use for a longer period.

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WARNING

There is a risk of scalding when hot food is poured in.

Allow hot liquids to cool to below 40 °C before pouring,

wear protective clothing when filling.

CAUTION

The BioMaster®Slim's A-scaled sound pressure level is under 70 dB(A).

Depending on local conditions, a higher sound pressure level may be produced,

causing noise-induced hearing loss. For these areas, the operating company must

protect the operating personnel with appropriate protective equipment and protec-

tive measures in accordance with Noise Protection Directive 2003/10/EC.

3.5 Operator's responsibilities

The operator undertakes to only allow those persons to work on the BioMaster®Slim

who:

Are familiar with the foundational local regulations on safety in the workplace and acci-

dent prevention

Have been instructed in how to work with the BioMaster®Slim

Have read and understood these operating instructions



The operator also undertakes to:

Comply with the requirements of EC Directive 2009/104/EC on the use of work equip-

ment

To provide the prescribed personal protective equipment

To inform and train staff on the location of the fire alarm system and the firefighting op-

tions.

3.6 Staff responsibilities

All persons entrusted with work on BioMaster®Slim undertake to:

Observe the foundational local regulations on safety in the workplace and accident

prevention

To read and observe the operating instructions before starting work

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