Meler Micron+ Series Bedienungsanleitung

ADHESIVE

MELTER

MICRON+

PISTON

SERIES

INSTRUCTIONS

MANUAL

MA-5162-ENG 190121

GLUING SOLUTIONS

HMI v1.1.2

TC v1.0.84

IO (FM) v1.0.0

Published by:

Focke Meler Gluing Solutions, S.A.

Pol. Arazuri-Orkoien, c/B, nº3 A

E-31170 Arazuri - Navarra - Spain

Phone: +34 948 351 110

info@meler.eu - www.meler.eu

Focke Group

Edition January 2021

means of all or any part of this document without the express authorization of

its owner is strictly prohibited.

The speciﬁcations and information contained in this manual may be modiﬁed

without prior notice.

The ofﬁcial language of this manual is only the English language. The

remaining versions of the manual in other languages are mere translations

without any ofﬁcial value or efﬁcacy. In case of discrepancies or contradictions

between the English version of the manual and any other version of the manual

written in another language, the English version will prevail.

MA-5162-ENG MICRON+PISTON ADHESIVE MELTERTABLE OF CONTENTS

TABLE OF CONTENTS

1. SAFETY GUIDELINES 1-1

General 1-1

Symbols 1-1

Mechanical components 1-2

Electrical components 1-2

Hydraulic components 1-2

Pneumatic components 1-2

Thermal components 1-3

Materials 1-3

Noise emission declaration 1-3

Intended use 1-4

Limited use 1-4

2. INTRODUCTION 2-1

Description 2-2

Modes of operation 2-2

Hot-melt melter/applicator identification 2-2

Main components 2-3

Control panel components 2-4

Automatic feeder main components (optional) 2-5

General 2-5

Notes 2-6

MICRON+series range 2-6

Incompatibilities 2-7

FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS

MICRON+range option accessories 2-7

3x400 w/o neutral power supply voltage option 2-7

Automatic feeder option 2-7

Warning light option 2-7

VP option 2-7

Optional equipment 2-8

3. INSTALLATION 3-1

Introduction 3-1

Installation requirements 3-1

Electrical Consumption 3-2

Compressed air 3-2

Other factors 3-3

Unpacking 3-3

Contents 3-3

Mounting the equipment 3-3

Electrical power connection 3-4

Pneumatic connection 3-5

Hose and applicator connection 3-6

Parameter Programming 3-6

External I/O connections 3-6

Connecting external inputs and outputs 3-9

Interpretation of external inputs and outputs 3-10

Connecting zone inhibition 3-12

Connecting product passage signal (Flowmeter) 3-13

Wireless connection (Wi-Fi) 3-13

Automatic feeder assembly 3-14

Pneumatic connection 3-14

Suction tube connection 3-14

Placing the suction tube 3-14

Electrical connections 3-15

MA-5162-ENG MICRON+PISTON ADHESIVE MELTERTABLE OF CONTENTS

4. MELTER OPERATION 4-1

General information 4-1

Filling the tank 4-1

Manual starting up the melter equipment 4-2

Manual pumping permmision 4-3

Melter equipment display 4-4

Date and time Menu 4-4

General characteristics 4-5

Navigation icons 4-5

Save changes 4-5

Explanation of the screen contents 4-5

Home display 4-6

General temperature status 4-6

Alarms status 4-7

Calendar status 4-7

Adhesive level status 4-7

Pumping status 4-8

Temperature status 4-8

Temperature and Heating Shortcut displays 4-9

Programming of temperatures 4-10

Programming of statuses 4-10

Calendar 4-10

Units and Lenguage Menu 4-11

Date and time conﬁguration 4-11

Alarms and warnings 4-12

Main Menu 4-12

FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS

‘1. Heating’ Menu 4-13

1.1 Heating zones 4-13

1.2 Sequential Heating 4-14

1.3 Inhibitions 4-14

1.4 Auto Standby - OFF 4-15

1.5 Heating Extra settings 4-16

‘2. Extra settings’ Menu 4-17

2.1 Password management 4-17

2.2 Extra settings 4-18

2.3 Configuration of input and output signals 4-19

2.4 Restore default values 4-19

‘3. Statistics’ Menu 4-20

‘4. Load’ Menu 4-20

Screen 1: Minimum adhesive level sensor 4-20

Screen 2: Automatic adhesive feeder 4-20

Automatic pumping block function 4-21

‘Automatic pumping block’ enabled 4-21

‘Automatic pumping block’ disabled 4-22

‘Off after reset’ function 4-23

‘Off after reset’ enabled 4-23

‘Off after reset’ disabled 4-24

Conﬁguration of turning on and activating pumping 4-24

Wireless communication (Wi-Fi) 4-26

Connection configuration 4-26

Flowmeter 4-27

System calibration 4-27

Calculating the adhesive density 4-28

Product configuration 4-28

Product selection 4-30

Flowmeter statistics 4-31

MA-5162-ENG MICRON+PISTON ADHESIVE MELTERTABLE OF CONTENTS

Standby function 4-32

Turning off the melter equipment 4-32

Use of the automatic feeder 4-33

Start up and automatic process 4-33

Sensitivity adjustment 4-34

Positioning of the level sensor 4-34

Application for PC 4-35

5. MAINTENANCE 5-1

Equipment cleaning 5-1

System depressurisation 5-2

Access to pneumatic unit 5-3

Maintenance of the ﬁlters 5-3

Changing the pump filter 5-3

Changing the inlet filter 5-4

Cleaning the tank 5-5

Changing adhesive type. 5-5

Cleaning burnt adhesive 5-5

Emptying the tank 5-6

Safety Thermostat 5-7

Remove the equipment from its base 5-7

Automatic feeder maintenance

5-8

Cleaning of the unit 5-8

Pneumatic system 5-8

Control of the load sensor 5-9

Inspection of the aspiration tube 5-9

Filter maintenance 5-9

Control of pneumatic vibrator 5-9

FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS

6. TECHNICAL CHARACTERISTICS 6-1

Generals 6-1

Dimensions 6-3

Accessories 6-5

Low level detection system 6-5

Caster system 6-5

Adaptation plate for previous models 6-5

7. ELECTRICAL DRAWINGS 7-1

8. PNEUMATIC DIAGRAM 8-1

Components list 8-1

7 cm3/stroke pump 8-1

19 cm3/stroke pump 8-1

With electro-pneumatic pressure regulator VP 8-1

Pneumatic connection for 7 cm3/stroke PUMP 8-2

Pneumatic diagram for 7 cm3/stroke PUMP 8-3

Pneumatic connection for 19 cm3/stroke PUMP 8-4

Pneumatic diagram for 19 cm3/stroke PUMP 8-5

Electro-pneumatic connection with pressure regulator VP. 7 cm3/stroke PUMP 8-6

Electro-pneumatic diagram with pressure regulator VP. 7 cm3/stroke PUMP 8-7

Electro-pneumatic connection with pressure regulator VP. 19 cm3/stroke PUMP 8-8

Electro-pneumatic diagram with pressure regulator VP. 19 cm3/stroke PUMP 8-9

MA-5162-ENG MICRON+PISTON ADHESIVE MELTERTABLE OF CONTENTS

9. SPARE PARTS LIST 9-1

A. TANK ASSEMBLY 9-4

B. DISTRIBUTOR UNIT 9-5

C. PUMP ASSEMBLY 9-6

D. PNEUMATIC UNIT ASSEMBLY 7cc 9-7

D. PNEUMATIC UNIT ASSEMBLY 19cc 9-8

E. CHASSIS ASSEMBLY 9-9

F. ELECTRONIC ASSEMBLY 9-10

G. ELECTRIC ASSEMBLY 9-11

H. AUTOMATIC FEEDER. FILTER- SENSOR ASSEMBLY 9-12

I. AUTOMATIC FEEDER. SUCTION TUBE 9-13

J. AUTOMATIC FEEDER. VALVE ASSEMBLY 9-14

EC DECLARATION OF CONFORMITY 10-1

EC DECLARATION OF CONFORMITY

(Only for equipments with wiﬁ system integrated)

10-3

FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS

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