Mercury 40 jet fourstroke Bedienungsanleitung

Welcome Aboard!

Proper care and maintenance is an important part in keeping

your Mercury Product operating at peak efficiency for

maximum performance and economy. The enclosed Owner's

Registration Card is your key to trouble‑free family fun. Refer

to your Operation and Maintenance Manual for full details

of your warranty coverage.

Details of your nearest dealer can be found on

www.marinepower.com where country maps and full

contact information are displayed.

Is your engine properly registered for warranty purpose?

Please check on www.marinepower.com. If necessary,

please contact your local dealer.

Declaration of Conformity

Manufacturer:

Mercury Marine

W6250 Pioneer Road

P.O. Box 1939

Fond du Lac, WI 54935-1939 USA,

Authorized Representative:

Marine Power Europe, Inc.

Parc Industriel de Petit-Rechain

B-2800 Verviers - Belgium,

Recreational Craft Directive: 2003/44/EC amending 94/25/EC

Applicable Requirement Standards Applied

Owner's manual (A.2.5) EN ISO 10240:2004

Handling characteristics (A.4) EN ISO 8665:1995

Outboard engines starting (A.5.1.4) EN ISO 11547:1995

General steering system (A.5.4.1) ABYC P‑17; EN ISO

10592:1995

Exhaust emission requirements (B.2) EN ISO 8178‑1:1996

Owner's manual (B.4) EN ISO 8665:1995

Noise emission levels (C.1) EN ISO 14509:2000

Module used for exhaust emission assessment: Module H;

Certification No. RCD‑H‑2

Module used for noise emission assessment: Module H;

Certification No. RCD‑H‑2

Name of Notified Body for exhaust emission assessment and noise emission

assessment:

Det Norske Veritas AS

Veritasveien 1

1322 Hovik

Norway

Notified Body Number: 0575

Engine type:

Outboard

Fuel type:

Gasoline

Combustion cycle: 4

stroke

Brands:

Mercury,

Mariner

Engine

Family

Manufacturer

Location Horsepower

Starting

Serial

Number

Module H

Noise and

Exhaust

Certificate

Verado 4

Cylinder Belgium 135,150 0P401000 RCD‑H‑2

Verado 4

Cylinder

Fond du Lac,

Wisconsin, USA 135, 150 1B227000 RCD‑H‑2

Verado 6

Cylinder Belgium 200, 225, 250,

275 0P401000 RCD‑H‑2

Verado 6

Cylinder

Fond du Lac,

Wisconsin, USA

200, 225, 250,

275 1B227000 RCD‑H‑2

80, 100, 115

EFI Belgium 80, 100, 115 0P401000 RCD‑H‑2

75, 90, 115

EFI

Fond du Lac,

Wisconsin, USA 75, 90, 115 1B366823 RCD‑H‑2

40 3 Cylinder Belgium 40 0P401000 RCD‑H‑2

40, 50, 60

4‑Cylinder Belgium 40, 50, 60 0P401000 RCD‑H‑2

4/5/6 hp Beligium 4, 5, 6 0P401000 RCD‑H‑2

8/9.9 hp Belgium 8, 9.9 0P401000 RCD‑H‑2

15 hp Belgium 15 0P401000 RCD‑H‑2

Safety of Machinery Directive 98/37/EC

Principles of safety integration

(1.1.2) ISO 12100‑1; ISO 12100‑2; EN 1050

Noise (1.5.8) ICOMIA 39/94

iii

Vibration (1.5.9) ICOMIA 38/94

Electromagnetic Compatibility Directive 89/336/EC

Generic emission standard EN 61000‑6‑3

Generic immunity standard EN 61000‑6‑1

Vehicles, boats and internal

combustion engine driven devices ‑

radio disturbance characteristics

SAE J551 (CISPR 12)

CISPR 12; EN 55012:2002/A1:2005

Electrostatic discharge testing EN 61000‑6‑2; EN 61000‑4‑2; EN

61000‑4‑3

This declaration is issued under the sole responsibility of Mercury

Marine and Marine Power Europe.

Patrick C. Mackey

President, Mercury Marine, Fond du Lac, WI USA on May 1, 2006

European Regulations Contact:

Regulations and Product Safety Department, Mercury Marine,

Fond du Lac, WI USA

TABLE OF CONTENTS

Warranty Information

Transfer of Warranty....................................................................1

Warranty Registration United States and Canada.......................1

Warranty Registration Outside the United States and Canada...2

FourStroke Outboard Limited Warranty United States, Canada,

Europe and Confederation of Independent States......................3

FourStroke Outboard Limited Warranty (Middle‑East, and Africa)

.....................................................................................................6

3 Year Limited Warranty Against Corrosion................................9

Warranty Coverage and Exclusions.......................................... 13

GENERAL INFORMATION

Boater's Responsibilities............................................................16

Before Operating Your Outboard...............................................16

Boat Horsepower Capacity........................................................17

High‑Speed and High‑Performance Boat Operation................. 18

Outboard Remote Control Models ............................................18

Remote Steering Notice.............................................................19

Lanyard Stop Switch..................................................................20

Stopping the Boat in an Emergency..........................................22

Protecting People In The Water.................................................23

Passenger Safety Message ‑ Pontoon Boats and Deck Boats..24

Wave and Wake Jumping..........................................................25

Safety Instructions for Hand‑Tilled Outboards...........................26

Exhaust Emissions.................................................................... 27

Selecting Accessories for Your Outboard..................................28

Safe Boating Suggestions......................................................... 29

Recording Serial Number.......................................................... 31

40 Jet 4‑Stroke Specifications...................................................31

Component Identification...........................................................32

TRANSPORTING

Trailering Boat/Outboard........................................................... 33

Transporting Portable Fuel Tanks............................................. 33

TABLE OF CONTENTS

FUEL & OIL

Fuel Recommendations.............................................................35

Filling Fuel Tank........................................................................37

Engine Oil Recommendations...................................................37

Checking and Adding Engine Oil...............................................38

FEATURES & CONTROLS

Remote Control Features..........................................................40

Warning System........................................................................41

Power Trim and Tilt....................................................................43

Throttle Grip Friction Adjustment ‑ Tiller Handle Models...........47

Steering Friction Adjustment......................................................47

Replaceable Jet Drive Shear Key..............................................48

OPERATION

Pre‑Starting Check List..............................................................49

Operating In Freezing Temperatures.........................................49

Operating in Saltwater or Polluted Water..................................50

Operating In Shallow Water.......................................................50

How the Jet Drive Operates.......................................................50

Stopping the Boat in an Emergency..........................................52

Steering the Boat.......................................................................52

Mooring The Boat......................................................................53

Water Intake Blockage...............................................................53

Clearing A Lodged Impeller.......................................................54

Pre‑Starting Instructions............................................................54

Engine Break‑in Procedure........................................................55

Starting the Engine ‑ Remote Control Models...........................55

Starting the Engine ‑ Tiller Handle Models................................58

Gear Shifting .............................................................................60

Stopping The Engine ................................................................62

Emergency Starting ..................................................................62

TABLE OF CONTENTS

vii

MAINTENANCE

Outboard Care...........................................................................65

EPA Emissions..........................................................................65

Inspection and Maintenance Schedule......................................66

Flushing the Cooling System.....................................................68

Top Cowl Removal and Installation...........................................69

Exterior Care..............................................................................70

Battery Inspection .....................................................................70

Fuel System...............................................................................71

Steering Link Rod Fasteners.....................................................72

Corrosion Control Anode...........................................................74

Spark Plug Inspection and Replacement...................................74

Steering Pull Adjustment...........................................................76

Worn/Dull Impeller.....................................................................76

Impeller Clearance Adjustment..................................................77

Fuse Replacement.....................................................................78

Timing Belt Inspection...............................................................79

Lubrication Points......................................................................80

Checking Power Trim Fluid........................................................84

Changing Engine Oil .................................................................84

Submerged Outboard................................................................86

STORAGE

Storage Preparation...................................................................87

Protecting External Outboard Components...............................88

Protecting Internal Engine Components....................................88

Jet Drive.....................................................................................88

Positioning Outboard for Storage..............................................88

Battery Storage..........................................................................88

TABLE OF CONTENTS

viii

TROUBLESHOOTING

Starter Motor Will Not Crank The Engine (Electric Start Models)

...................................................................................................89

Engine Will Not Start..................................................................89

Engine Runs Erratically.............................................................90

Engine Over‑Speed (Excessive RPM).......................................90

Performance Loss......................................................................90

Battery Will Not Hold Charge.....................................................91

OWNER SERVICE ASSISTANCE

Local Repair Service..................................................................92

Service Away from Home..........................................................92

Parts and Accessories Inquiries................................................92

Service Assistance....................................................................92

Mercury Marine Service Offices.................................................93

OUTBOARD INSTALLATION

Installation Information...............................................................95

Determining the Mounting Height of the Outboard ...................96

Checking Boat Transom Construction.......................................99

Fastening the Outboard...........................................................100

Steering Cable ‑ Starboard Side Routed Cable.......................101

Steering Link Rod Fasteners...................................................102

Steering Cable Seal.................................................................104

Fuel Hose Connection ‑ Remote Control Models....................104

Electrical Connections and Control Cable Installation.............105

Trim‑In Stop Adjustment ‑ Power Trim Models........................111

Water Testing..........................................................................111

WARRANTY INFORMATION

Transfer of Warranty

The limited warranty is transferable to a subsequent purchaser, but

only for the remainder of the unused portion of the limited warranty.

This will not apply to products used for commercial applications.

To transfer the warranty to the subsequent owner, send or fax a

copy of the bill of sale or purchase agreement, new owner’s name,

address and engine serial number to Mercury Marine’s warranty

registration department. In the United States and Canada, mail to:

Mercury Marine

Attn: Warranty Registration Department

W6250 W. Pioneer Road

P.O. Box 1939

Fond du Lac, WI 54936-1939

920-929-5054

Fax 920-929-5893

Upon processing the transfer of warranty, Mercury Marine will send

registration verification to the new owner of the product by mail.

There is no charge for this service.

For products purchased outside the United States and Canada,

contact the distributor in your country, or the Marine Power Service

Center closest to you.

Warranty Registration United States and Canada

1. You may change your address at any time, including at time

of warranty claim, by calling Mercury Marine or sending a letter

or fax with your name, old address, new address, and engine

serial number to Mercury Marine’s warranty registration

department. Your dealer can also process this change of

information.

Mercury Marine

Attn: Warranty Registration Department

W6250 Pioneer Road

P.O. Box 1939

Fond du Lac, WI 54936-1939

920-929-5054

Fax 920-929-5893

WARRANTY INFORMATION

NOTE: Registration lists must be maintained by Mercury Marine

and any dealer on marine products sold in the United States,

should a safety recall notification under the Federal Safety Act be

required.

2. To be eligible for warranty coverage, the product must be

registered with Mercury Marine. At the time of sale, the dealer

should complete the warranty registration and immediately

submit it to Mercury Marine via MercNET, E‑mail, or mail.

Upon receipt of this warranty registration, Mercury Marine will

record the registration.

3. Upon processing the warranty registration, Mercury Marine

will send registration verification by mail to the purchaser of

the product. If this registration verification is not received

within 30 days, please contact your selling dealer immediately.

Warranty coverage is not effective until your product is

registered with Mercury Marine.

Warranty Registration Outside the United States

and Canada

1. It is important that your selling dealer fills out the Warranty

Registration Card completely and mails it to the distributor or

Marine Power Service Center responsible for administering

the warranty registration/claim program for your area.

2. The Warranty Registration Card identifies your name and

address, product model and serial numbers, date of sale, type

of use and the selling distributor's/dealer's code number,

name and address. The distributor/dealer also certifies that

you are the original purchaser and user of the product.

3. A copy of the Warranty Registration Card, designated as the

Purchaser's Copy, MUST be given to you immediately after

the card has been completely filled out by the selling

distributor/dealer. This card represents your factory

registration identification and should be retained by you for

future use when required. Should you ever require warranty

service on this product, your dealer may ask you for the

Warranty Registration Card to verify date of purchase and to

use the information on the card to prepare the warranty claim

forms.

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