Mercury Jet OptiMax 80 Bedienungsanleitung

Thank You

for your purchase of one of the finest outboards available. You

have made a sound investment in boating pleasure. Your

outboard has been manufactured by Mercury Marine, a world

leader in marine technology and outboard manufacturing

since 1939. These years of experience have been committed

to the goal of producing the finest quality products. This led to

Mercury Marine's reputation for strict quality control,

excellence, durability, lasting performance and being the best

at providing after the sale support.

Please read this manual carefully before operating your

outboard. This manual has been prepared to assist you in the

operation, safe use and care of your outboard.

All of us at Mercury Marine took pride in building your outboard

and wish you many years of happy and safe boating.

Again, thank you for your confidence in Mercury Marine.

EPA Emissions Regulations

Outboards sold by Mercury Marine in the United States are

certified to the United States Environmental Protection

Agency as conforming to the requirements of the regulations

for the control of air pollution from new outboard motors. This

certification is contingent on certain adjustments being set to

factory standards. For this reason, the factory procedure for

servicing the product must be strictly followed and, wherever

practicable, returned to the original intent of the design.

Maintenance, replacement, or repair of the emission

control devices and systems may be performed by any

marine engine repair establishment or individual.

Engines are labeled with an Emission Control Information

decal as permanent evidence of EPA certification.

! WARNING

The engine exhaust from this product contains chemicals

known to the state of California to cause cancer, birth defects

or other reproductive harm.

Warranty Message

The product you have purchased comes with a limited warranty

from Mercury Marine, the terms of the warranty are set forth in the

Warranty Information Section of this manual. The warranty

statement contains a description of what is covered, what is not

covered, the duration of coverage, how to best obtain warranty

coverage, important disclaimers and limitations of damages,

and other related information. Please review this important

information.

The description and specifications contained herein were in effect

at the time this manual was approved for printing. Mercury Marine,

whose policy is one of continued improvement, reserves the right

to discontinue models at any time, to change specifications,

designs, methods, or procedures without notice and without

incurring obligation.

Mercury Marine, Fond du Lac, Wisconsin U.S.A.

Litho in U.S.A.

Mercury, Mercury Marine, MerCruiser, Mercury MerCruiser,

Mercury Racing, Mercury Precision Parts, Mercury Propellers,

Mariner, Quicksilver, #1 On The Water, Alpha, Bravo, Pro Max,

OptiMax, Sport‑Jet, K‑Planes, MerCathode, RideGuide,

SmartCraft, Zero Effort, M with Waves logo, Mercury with Waves

logo, and SmartCraft logo are all registered trademarks of

Brunswick Corporation. Mercury Product Protection logo is a

registered service mark of Brunswick Corporation.

Mercury Premier Service

Mercury evaluates the service performance of its dealers and

assigns its highest rating of "Mercury Premier" to those

demonstrating an exceptional commitment to service.

Earning a Mercury Premier Service rating means a dealer:

• Achieves a high 12 month service CSI (Customer Satisfaction

Index) score for warranty service.

• Possesses all necessary service tools, test equipment,

manuals and parts books.

• Employs at least one Certified or Master technician.

iii

• Provides timely service for all Mercury Marine customers.

• Offers extended service hours and mobile service, when

appropriate.

• Uses, displays and stocks adequate inventory of genuine

Mercury Precision Parts.

• Offers a clean, neat shop with well organized tools and service

literature.

Declaration of Conformity

This outboard motor’s serial number plate, in the lower left hand

corner, contains either the CE mark alone or the CE mark

accompanied by a notified body number. This outboard motor

manufactured by Mercury Marine, Fond du Lac, WI, USA or Marine

Power Europe Inc. Park Industriel, de Petit‑Rechain, Belgium

complies with the requirements of the following directives by

meeting the associated standards, as amended:

If the CE mark is accompanied by a notified body number, the

following Recreational Craft Directive applies:

Recreational Craft Directive: 2003/44/EC amending 94/25/EC

Owner's manual (A.2.5) ISO 10240

Handling characteristics (A.4) ISO 8665

Outboard engine starting (A.5.1.4) ISO 11547

Fuel tanks (A.5.2.2) ISO 13591; ISO 8469

General steering system ABYC P‑17

Exhaust emission requirements (B.

2) ISO 8178

Owner's manual (B.4) ISO 8665

Noise emission levels (C.1) ISO 14509

The notified body responsible for surveillance of the quality system under Full

Quality Assurance Module H of Directive 2003/44/EC is:

Det Norske Veritas

Norway

Notified Body Number: 0575

If the CE mark is not accompanied by a notified body number, the

following Recreational Craft Directive language applies:

Recreational Craft Directive: 94/25/EC

Owner's manual (A.2.5) ISO 10240

Handling characteristics (A.4) ISO 8665

Outboard engine starting (A.5.1.4) ISO 11547

Fuel tanks (A.5.2.2) ISO 13591; ISO 8469

General steering system ABYC P‑17

The following applies to all product covered by this manual:

Safety of Machinery Directive 98/37/EC

Principles of safety integration

(1.1.2) EN 292‑1; EN 292‑2; EN 1050

Noise (1.5.8) ICOMIA 39/94

Vibration ICOMIA 38/94

Electromagnetic Compatibility Directive 89/336/EC

Generic emission standard EN 50081‑1

Generic immunity standard EN 50082‑1

Vehicles, boats and internal

combustion engine driven devices ‑

radio disturbance characteristics

SAE J551 (CISPR 12)

Electrostatic discharge testing EN 61000‑6‑2; EN 61000‑4‑2; EN

61000‑4‑3

This declaration is issued under the sole responsibility of Mercury

Marine and Marine Power Europe.

Patrick C. Mackey

President, Mercury Marine, Fond du Lac, WI USA

European Regulations Contact:

Regulations and Product Safety Department, Mercury Marine,

Fond du Lac, WI USA

TABLE OF CONTENTS

Warranty Information

Transfer of Warranty....................................................................1

Transfer of Mercury Product Protection (Extended Service

Coverage) Plan............................................................................1

Warranty Registration United States And Canada......................2

OptiMax Outboard Limited Warranty...........................................3

Jet Drive Lower Unit Warranty.....................................................6

3 Year Limited Warranty Against Corrosion................................6

Warranty Coverage and Exclusions.......................................... 10

California Emissions Limited Warranty......................................12

Star Label.................................................................................. 17

General Information

Boater's Responsibilities............................................................19

Before Operating Your Outboard...............................................19

Boat Horsepower Capacity........................................................20

High‑Speed and High‑Performance Boat Operation................. 20

Outboard Remote Control Models ............................................20

Remote Steering Notice.............................................................21

Lanyard Stop Switch..................................................................22

Stopping the Boat in an Emergency..........................................24

Protecting People In The Water.................................................25

Passenger Safety Message ‑ Pontoon Boats and Deck Boats..26

Wave and Wake Jumping..........................................................27

Impact with Underwater Hazards...............................................28

Exhaust Emissions.................................................................... 29

Selecting Accessories for Your Outboard..................................31

Safe Boating Suggestions......................................................... 31

Recording Serial Number.......................................................... 34

80 Jet OptiMax Specifications................................................... 34

Component Identification...........................................................35

Transporting

Trailering Boat/Outboard .......................................................... 36

TABLE OF CONTENTS

Fuel and Oil

Fuel Recommendations.............................................................37

Fuel Requirements....................................................................39

Fuel Additives............................................................................39

Avoiding Fuel Flow Restriction..................................................39

Oil Recommendation.................................................................39

Filling Oil Injection System.........................................................39

Filling Fuel Tank........................................................................41

Features and Controls

Remote Control Features..........................................................42

Warning System........................................................................43

Power Trim and Tilt....................................................................46

Operation

Pre‑Starting Check List..............................................................49

Operating In Freezing Temperatures.........................................49

Operating in Saltwater or Polluted Water..................................50

Operating In Shallow Water.......................................................50

How the Jet Drive Operates.......................................................50

Stopping the Boat in an Emergency..........................................52

Steering the Boat.......................................................................52

Mooring The Boat......................................................................53

Water Intake Blockage...............................................................53

Clearing A Lodged Impeller.......................................................54

Engine Break‑in Procedure........................................................54

Starting the Engine....................................................................55

Gear Shifting..............................................................................58

Stopping The Engine.................................................................59

TABLE OF CONTENTS

vii

Maintenance

Outboard Care...........................................................................60

EPA Regulations........................................................................60

EPA Emissions..........................................................................61

Flushing the Cooling System ....................................................61

Top Cowl Removal and Installation...........................................62

Cleaning Care for Top Cowl......................................................63

Flywheel Cover Removal and Installation..................................63

Side Panel Removal and Installation.........................................64

Fuel System...............................................................................65

Steering Link Rod Fasteners.....................................................67

Fuse Replacement.....................................................................68

Corrosion Control Anode...........................................................69

Battery Inspection .....................................................................70

Battery Information....................................................................71

Spark Plug Inspection And Replacement..................................72

Steering Pull Adjustment...........................................................73

Worn/Dull Impeller.....................................................................73

Impeller Clearance Adjustment..................................................74

Compressor Air Intake Filter......................................................75

Alternator Belt Inspection...........................................................75

Lubrication Points......................................................................76

Checking Power Trim Fluid........................................................79

Submerged Outboard................................................................80

Storage

Storage Preparation...................................................................81

Fuel System...............................................................................81

Protecting Internal Engine Components....................................83

Protecting External Outboard Components...............................83

Jet Drive.....................................................................................84

Positioning Outboard for Storage..............................................84

Battery Storage..........................................................................84

TABLE OF CONTENTS

viii

Troubleshooting

Starter Motor Will Not Crank the Engine....................................85

Engine Will Not Start..................................................................85

Engine Runs Erratically.............................................................86

Performance Loss......................................................................86

Engine Over‑Speed (Excessive RPM).......................................86

Battery Will Not Hold Charge.....................................................87

Owner Service Assistance

Local Repair Service..................................................................88

Service Away from Home..........................................................88

Parts and Accessories Inquiries................................................88

Service Assistance....................................................................88

Mercury Marine Service Offices.................................................89

Outboard Installation

Important Information.................................................................91

Boat Horsepower Capacity........................................................91

Start in Gear Protection.............................................................91

Selecting Accessories for Your Outboard..................................92

Fuel Tanks.................................................................................92

Installation Specifications..........................................................92

Lifting the Outboard...................................................................93

Steering Cable ‑ Starboard Side Routed Cable.........................94

Steering Link Rod Fasteners.....................................................95

Determining the Mounting Height of the Outboard ...................96

Drilling Outboard Mounting Holes..............................................98

Fastening the Outboard to the Transom....................................99

Electrical, Fuel Hose, Flush Hose, and Control Cables...........102

Oil Injection Set‑Up..................................................................114

Trim In Pin...............................................................................116

TABLE OF CONTENTS

Maintenance Log

Maintenance Log.....................................................................118

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