Mercury PC1000 Bedienungsanleitung

PC 1000 Manual

For 5/6mm & 3/8”

CONTENTS

PART I

1 General Safety Instructions................................................................ A1

1.1 Basic Operation......................................................................... A1

1.2 Basic Safety Precautions........................................................... A1

1.3 Safety Instructions Governing Specific Operational Phases..... A2

1.4 Warning of Electrical Dangers .................................................. A3

1.5 Grounding Instructions Shall Include the Following ................ A3

1.6 Before Operating....................................................................... A4

1.7 During Operation....................................................................... A4

1.8 After Operating.......................................................................... A4

1.9 Signs and Symbols .................................................................... A5

2 Machine Information ......................................................................... A6

2.1 Areas of Application.................................................................. A6

2.2 Environment Information.......................................................... A6

2.3 Storage....................................................................................... A7

2.4 Machine Description ................................................................. A7

2.5 Safety Devices........................................................................... A8

2.6 Technical Specification ............................................................. A9

3 Preparation Before Operating the Machine.......................................A11

3.1 Shipping ...................................................................................A11

3.2 Transportation & Centre of Gravity .........................................A11

3.3 Construction Layout................................................................ A12

3.4 Installation............................................................................... A13

3.5 Operation Space ...................................................................... A15

3.6 Operating Elements................................................................. A16

3.7 Instructions for Loading PP Strap............................................ A18

3.8 Auto Strap Feeding Process..................................................... A20

4. Operating the Machine..................................................................... A22

4.1 Soft Tension Operation............................................................ A22

4.2 High Tension Operation.......................................................... A22

4.3 Function Encoder .................................................................... A23

5. Adjustments ..................................................................................... A24

5.1 Strap Amount in the Accumulator Box.................................... A24

5.2 Adjustment for Feeding Pressure to the Accumulator Box..... A25

5.3 Adjustment for Heater Temperature........................................ A26

5.4 Necessary Adjustments After Changing Strap Width Between

5mm and 6mm and 9mm......................................................... A26

5.5 Adjustment for Feeding/Reversing Pressure........................... A29

5.6 Adjustment on Tensioning Rollers for High Tension.............. A31

6. Troubleshooting ............................................................................... A32

6.1 LCD Display ........................................................................... A32

7. Maintenance..................................................................................... A34

PART II

1. Wiring Diagram ……………………………………………………..B1

PART III

1. Strapping Head Unit ………………………...………………………C1

2. Bandway Unit ……………………………………………..……….C43

3. Accumulator Unit ………………………………………………….C67

4. Reel Control Group ………………………………………………..C93

5. Body Frame Unit ………………………………………………....C101

6. Electric Control Unit ………………………………………..…….C141

PART I

-A1-

1General Safety Instructions

1.1 Basic Operation

Read the operation and safety manual prior to using the strapping machine.

The operation and safety manual should remain attached to the machine at all times.

The machine may only be operated in accordance with its designated use.

The strapping machine was built in accordance with state-of-the-art standards and

recognized safety rules. Nevertheless, improper use can still result in injury to personnel

or damage to the machine and other material property.

Machine shall only be operated by trained personnel.

Perform inspections and maintenance at regular intervals. Refer to the Maintenance

section of the manual.

The machine may not be put in operation before checking the respective devices.

Safety devices must never be bridged or eliminated by any means.

To transport the equipment only use lifting apparatus and loading devices with sufficient

capacity.

Always disconnect from external power supply when changing the location of the

machine, even if the location should only be slightly changed. Connect power supply

properly before returning to service.

Do not alter or bypass protective interlocks.

Do not alter circuits and machine unless authorized to do so by the manufacturer.

1.2 Basic Safety Precautions

In addition to the instructions for operation, the user is to be instructed in all generally

applicable legal or mandatory regulations relevant to safety or the environment.

Long hair, loose-fitting garments, or jewelry can be a safety hazard. These items must be

secured prior to equipment operation.

Use protective equipment whenever appropriate or when required by law.

Carefully observe all safety instructions and warnings attached to the machine. Keep

safety labels clean and legible.

People that are being trained to operate or service the equipment must be supervised by

experienced personnel.

Any electrical work performed on the equipment must be conducted by a skilled

electrician or under the supervision of a skilled electrician. All work must be observed

good electrical engineering practice and follow safety rules and local wiring standards.

-A2-

1.3 Safety Instructions Governing Specific Operational Phases

Avoid unsafe operation of the equipment.

The machine is only to be operated when it is in good running order. Only operate the

equipment in a safe manner; all protective and safety devices must be in place and fully

functional. This includes removable safety devices, emergency shut-off equipment,

noise-protection devices and exhaust fans.

The machine is to be checked for damage and defects at least once each work shift. Any

changes, including the working behavior of the machine, are to be reported immediately.

If necessary, the machine is to be stopped and locked-out immediately.

In case of a malfunction, the strapping machine is to be immediately stopped and

locked-out until the fault has been eliminated.

Before starting the strapping machine, make sure that the area is clear and safe.

Do not place any tools or parts onto the machine.

Operating personnel needs to be well trained before executing special operations and

maintenance work; this work needs to be done with the proper supervision.

Always check and tighten connections after maintenance or repair.

After completing maintenance or repair, all safety devices must be replaced and checked

for functionality before operating the equipment.

To minimize the environmental impact, all consumables and replaced parts must be

disposed of safely.

Before starting the machine, check that the accessories have been stowed away safely.

Avoid operating the machine in a fashion that could upset its stability.

-A3-

1.4 Warning of Electrical Dangers

Immediately remove power to the machine in case of trouble in the electrical system.

Replace a fuse with one with the same style and ratings; pay particular attention to

matching the specified current.

Any electrical work performed on the equipment must be conducted by a skilled

electrician or under the supervision of a skilled electrician. All work must be observed

good electrical engineering practice and follow safety rules and local wiring standards.

Inspect the electrical equipment of the machine at regular intervals. Tighten any loose

connections. Check wiring for scorch marks; replace scorched wiring and determine and

correct the reason for the overheating.

When working on live equipment, ensure that a second person is available to cut power

in case of an emergency. When appropriate, secure the working area with safety tape and

a warning sign. Use insulated tools for electrical work.

Before working on high-voltage assemblies, turn off the power supply. Carefully

discharge the supply cable and short-circuit any energy-storage components such as

capacitors.

If the equipment was moved, carefully refit and refasten all parts removed for transport

before reapplying power.

Before moving the machine, remember to disconnect the power cable.

1.5 Grounding Instructions Shall Include the Following

This product must be grounded. In the event of an electrical short circuit, grounding

reduces the risk of electric shock. This product is equipped with a cord that has a

grounding wire and an appropriate grounding plug. The plug must be plugged into an

outlet that is properly installed and grounded in accordance with all local codes and

ordinances.

If repair or replacement of the cord or plug is necessary, connect the ground wire to the

ground terminal of the plug. The wire with green insulation (with or without yellow

stripes) is the grounding wire.

Check with a qualified electrician or service person if the grounding instructions are not

clear or if in doubt about the proper grounding of the machine. Do not modify the plug

provided; if it will not fit the power outlet, have the proper outlet installed by a qualified

electrician.

DANGER!

Improper installation of the grounding can result in electrocution.

-A4-

1.6 Before Operating

Read the instruction manual before operating the machine for your safety.

Wear eye protection and safety gloves before operating this machine.

Eye protection must be worn Safety gloves must be worn

Verify that the power line voltage is correct.

The machine must be properly grounded to avoid a shock hazard. All wiring must be

in accordance with local wiring standards.

The strapping machine can only be operated with polypropylene (PP) strapping;

do not use polyester (PET) strapping or polyethylene (PE) cord strap.

1.7 During Operation

The weight of the package cannot exceed 40kg (88 lbs), but it may be necessary to use

lifting aids for handling products that exceed 25kg(55 lbs)

The size of the package should not be less than 70 mm × 20 mm (2.75 inches × 0.75

inches).

While running, check the unit for any unusual sounds or smoke emissions.

Keep away from the inside of the arch while the machine is operating; do not put your

hands or body into the arch when the machine is running.

NOTE: it is normal for the heater tongue to smoke during the sealing operation.

1.8 After Operating

Remove dust and dirt from the unit; pay particular attention to the interior of the arch.

Turn off the power when the machine is not in use.

-A5-

1.9 Signs and Symbols

Symbol

Meaning

Warning for dangerous voltage!

Contact with live electrical parts will

result in severe injury or death.

Warning for hot surface!

Welding area is approximately 270oC(520℉)

Allow sufficient time for the heater to cool

down before any work in welding area.

Warning for danger!

Do not put your hands or body into

arch working area when machine is

operating.

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