Metcal DX-355 Bedienungsanleitung

Metcal

DX-350 / 355

Precision Dispensers

User Guide

English, German, French, Italian and Spanish version

DX-350 / 355

Präzsions-Dosiergeräte

Benutzerhandbuch

DX-350 / 355

Doseurs de

précision

Guide de

l'utilisateur

DX-350 / 355

Dosatore di

precisione

Manuale dell’utente

DX-350 / 355

Dosificadores de

precisión

Guía del usuario

CONTENTS

Page Number

1. Safety ……………………………………………………………2

2. Symbol Definitions …………………………………………………3

3. Specifications ……………………………………………….…………...3

4. Features ……………………………………………………………4

5. Connecting the Unit ……………………….…….………..…………5

6. Setup Instructions …………………………………………………5 -6

7. Troubleshooting …………………………………………………7

8. Maintenance ……………………………………………………………8

9. Spare Parts and Accessories ………………………………………8

10. Warranty ……………………………………………………………8

11. I/O Configuration and End of Cycle Switch ……………………….…...9

1SAFETY

1.1 Intended Use:

WARNING: Use of this equipment in ways other than those described in this User

Guide may result in injury to persons or damage to property. Use this equipment

only as described in this User Guide.

Metcal cannot be responsible for injuries or damages resulting from unintended

applications of its equipment. Unintended uses may result form taking the following

actions:

•Making changes to equipment that has not been recommended in the User

Guide

•Using incompatible or damaged replacement parts

•Using unapproved accessories or auxiliary equipment

1.2 Safety Precautions:

•Do not operate this unit in excess of maximum ratings/settings

•Always wear appropriate personal protective clothing or apparel

•Use only the following power adaptor models: PSA15R-240P(ZJ) or

PW118RA2403B01, PW118RA2403H01, PW118RA2403M01,

PW118RA2403G01

•Care must be taken to prevent the ingress of corrosive or flammable fluid back

into the unit. If corrosive or flammable fluids are used, an inline filter (881-

000-000) must be installed on the dispenser to help prevent the fluids from

being sucked back into the unit

•The fluid being dispensed may be toxic and/or hazardous. Refer to Material

Safety Data Sheet for proper handling and safety precautions

•If a piston is not used with the barrel, an inline filter (881-000-000) must be

installed on the receiver head to help prevent fluids from being sucked back

into the unit. Also do not overfill the barrel and to lay the barrel on its side

•Do not smoke or use open flame when flammable materials are being dispensed

•This equipment is for indoor use only

2SYMBOL DEFINITIONS

Symbol

Definition

Power On/Off

Cycle Mode

Timer

Vacuum

Pressure

3SPECIFICATIONS

Size

152mm X 165mm X 178mm

(6” X 6.5” X 7”)

Weight

1.2 kg (2.6 lbs)

Input Voltage

24VDC

Rated Power

10W

Air Input

100 psi (6.9 bar) Max.

Pollution Degree

Installation Category

Indoor Use

Altitude up to 2,000m (6,562ft)

Operating Temperature

0˚C to 50˚C (32˚F to 122˚F)

Storage Temperature

-10˚C to 60˚C (14˚F to 140˚F)

Max. Relative Humidity

80% for temperature up to 31˚C (87.8˚F) Decreasing

linearly to 50% relative humility at 40˚C (104˚F)

Air Output

DX-350 = 0-100 psi (0-6.9 bar)

DX-355 = 0-15 psi (0-1.03 bar)

Vacuum

406mm (16”) of Hg

Timer

0.008-60.000 seconds

Cycle Mode

Timed, Interrupt, Teach, Purge

Timing Repeat Tolerance

+/-0.001%

Cycle Rate

1,200 cycles/min.

LCD

20 X 4 display segments

4FEATURES

Figure 1.0

Items

Description

Power Button

Mode Button

Reset Button

Display

Air Pressure Regulator

Pulsed Air Outlet

Vacuum Control

Setup Control Knob

Foot Switch Receptacle

Receiver Head air hose holder

Power Receptacle

I/O Connection

Exhaust Port

Accessory Air Outlet

Air Inlet

Cord Lock

5CONNECTING THE UNIT

CAUTION: A 5-micron filter (TSD800-6) ,not included, must be installed with the unit to

ensure proper air filtration.

Figure 2.0

6SETUP INSTRUCTIONS

Refer to Figure 1.0

6.1 Manual/Purge Dispense Cycle Setting:

1. Turn on the unit by pressing the Power button (1).

2. Press the Mode button (2) until “PURGE” appears on the Display.

3. Turn up the air pressure by rotating the Air pressure regulator knob (5) until

the desired pressure is indicated on the Display.

4. After filling the barrel or using pre-packaged adhesive, attach syringe to

receiver head assembly. Make certain that the syringe locks into place.

5. Connect the plug end of the receiver head assembly to one of the air

dispense outlet (6).

6. If vacuum “suck back” is needed, rotate the Vacuum regulator (7) counter

clockwise until the desired vacuum pressure is indicated on the Display.

7. Press and hold the Foot switch to activate dispensed cycle. (The

Manual/Purge Mode is now activated)

6.2 Automatic Dispense Cycle Setting

6.2.1 Program selection

1. Press the reset button (3) until “P:” is flashing

2. Rotate the Setup Control Knob (8) to select desired program

6.2.2 Timed Mode setting

1. Press the Mode button (2) to select “TIMED” mode

2. Press and release the reset button (3) until the colon (:) in the

“TIME:” is flashing

Items

Description

To Air Source

Air Filter (not included)

Power Adapter

Foot Switch

3. Rotate the Setup control knob (8) to set the desired dispense time

4. Depress Foot switch to activate timed dispensed cycle

6.3 Teach Mode Setting

In the teach mode, the unit will accumulate time as long as the foot switch is

depressed. This is helpful in determining dispense time required when

dispense output is unknown.

1. Press the Mode button (2) to select “TEACH” mode

2. Press and release the reset button (3) until the dispense time = 0.000S

3. Press and hold down Foot switch. Dispense time will accumulate

during this time

4. Release Foot switch when proper amount of fluid is dispensed

5. Press the Mode button (2) to switch the “TIMED” mode

6. The dispenser is now set to repeat this time cycle.

6.4 Multiple Shots Setting:

Up to ten separate individual or sequenced shots can be stored in the DX-

350/DX-355.

1. Follow steps in section “6.2 Automatic Dispense Cycle Setting” to set

dispense time in desired programs

2. Press both the Reset button (3) and the Power button (1)

simultaneously to activate sequence program mode

3. Rotate the Setup Control knob to select total number of program to be

dispensed in sequence

4. Press both the Reset button (3) and Power button (1) to exit Multiple

Shots mode

6.5 Cycle Counter

The cycle counter records the numbers of automatic dispense cycle being

activated. Up to 65,535 cycles can be recorded. This number is shown at

the lower right hand corner of the LCD. To reset the counter, press and hold

the Reset button (3) and the Mode button (2) simultaneously until the

counter shows “0”.

6.6 Change Pressure and Vacuum Unit Display

1. Press and release the reset button (3) until the colon (:) in the

“PRESSURE:” or “VACUUM:” is flashing

2. Rotate the Setup control knob (8) to select desired unit display

7TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

CORRECTION

LCD does not

light

•No power input

•Check power cord

connections

•Turn on power

System will not

actuate

•Foot switch not

plugged in or

improperly plugged

•Defective foot switch

•Broken wire or loose

connection inside

unit

•Defective solenoid

•Defective PC board

•Check foot switch

connection

•Foot switch needs to be

repaired or replaced

•Unplug power cord and

disconnect air supply.

Remove cover and check

for broken wires or loose

connections

•Replace solenoid

•Replace PC board

System will not

pressurize

•Insufficient air

pressure

•Air hoses not

plugged in

•Regulator defective

•Increase air supply

pressure

•Check connection

•Replace regulator

System will not

pull vacuum

•Vacuum setting is

too low

•Defective solenoid

•Defective vacuum

venturi

•Defective vacuum

needle valve

•Increase vacuum setting

•Replace solenoid valve

•Replace venture

•Replace needle valve

Inconsistent

dispensing

•Air bubbles in

adhesive

•Dispense time is too

low

•Dispense needle

started to clog

•Reduce vacuum setting

•Increase dispensing time

•Replace needle

8MAINTENANCE

The dispenser is designed and built to be relatively maintenance free. To assure

trouble free operation, the following recommendations should be followed:

1. Make certain air supply is clean and dry

2. Avoid turning barrels upside down or laying barrel so that material may

run through air line to internal components

3. Avoid connecting the unit to excessive moisture or solvent saturation.

4. Avoid connecting air supply exceeding 100 psi (6.9 bar) for the DX-350

and 15 psi (1.03 bar) for the DX-355

5. Use only Amyl Alcohol to clean outside surface of the main housing.

6. Use only soft cloth to clean the LCD

9SPARE PARTS AND ACCESSORIES

For DX-3xx/2xx spare parts and accessories information, please visit the DX-

3xx/2xx User Guide webpage at http://www.metcal.com

10 LIMITED WARRANTY

Metcal warrants this product to the original purchaser for a period of one (1) year

from date of purchase to be free from material and workmanship defects but not

normal wear-and-tear, abuse and faulty installation. Defective product or

subassembly and components under warranty will be repaired or replaced

(at Metcal's option) free of charge. Customer with defective product under warranty

must contact the nearest Metcal office or distributor to secure a return authorization

prior to shipping the product to the assigned Metcal authorized service center. For

nearest Metcal office or distributor contact information, please visit

www.metcal.com. Metcal reserves the right to make engineering product changes

without notice.

11 I/O Configuration and End of Cycle Switch

During a dispense cycle, an open collector circuit closes and remains closed while

the valve is dispensing.Pin 3 and 4 can be as feedback signal to synchronize with

other devices. Power from an external source is allowed to pass through the circuit

to operate a 5 to 24 VDC load. Power consumption must not exceed 250 mA. The

load could be a relay, solenoid, counter, LED, or any device that will operate within

a 5 to 24 VDC range and a maximum of 250 mA.

Note:

During the dispense cycle, pin 3 will be grounded. Please make sure the

external device (your machine that controls the dispenser/controller) has the

same ground as the DX-350/355 controller.

Pin 7, 8, and 9 = Available

Chasis Ground

To initiate a dispense cycle with

contact closure

When low pressure alarm is triggered, Pin 4 is grounded (-)

When low pressure alarm is turned off,

Pin 4 is not connected (opened)

End of Cycle Feedback

During dispensing cycle, Pin 3 is grounded (-)

End of dispensing cycle,

Pin 3 is not connected (opened)

To initiate a dispense cycle with voltage

Pin 1 (+)

Pin 2 (-)

Pin 3

Pin 4

Pin 5

Pin 6

Pin 5

INHALTSVERZEICHNIS

Seite

1 Sicherheitshinweise ………………………………………………….2 -3

2Erläuterung der Symbole …………………………………………….3

3Spezifikationen ……………………………………………………...4

4Hauptkomponenten ………………………………………………….. 5

5Anschluss des Gerätes ……………………………………………….6

6Setup-Anleitung ……………………………………………………….6 -7

7 Fehlerbeseitigung …………………………………………………….8

8 Wartung …………………………………………………………….9

9 Ersatzteile und Zubehör ………………………………………………….9

10 Garantie …………………………………………………………….9

11 I/O Konfiguration und Schalter zum Beenden des Zyklus ……………….10

1SICHERHEITSHINWEISE

1.1 Bestimmungsgemäßer Gebrauch

WARNUNG: Wird dieses Gerät für andere Zwecke eingesetzt als in diesem

Benutzerhandbuch beschrieben, kann es zu Personen-oder Sachschäden

kommen. Setzen Sie das Gerät nur gemäß der Anleitung ein.

Metcal ist nicht haftbar für Personen-oder Sachschäden, die auf nicht

zweckgemäßen Einsatz der Geräte zurückzuführen sind. Zu nicht

bestimmungsgemäßem Gebrauch zählen:

•Änderungen am Gerät, die nicht ausdrücklich im Benutzerhandbuch

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