Metkon METACUT 302 Administratorhandbuch

metkon.com

OPERATION & INSTRUCTION MANUAL

ABRASIVE CUTTING

EC Declaration of Conformity

Manufacturer : Metkon Instruments Inc.

Address : Demirtas Dumlupinar Organize Sanayi Bolgesi

Ali Osman Sonmez Cd. No: 14 Bursa / TURKEY

Model No : METACUT 302

Herewith declares that;

Metallographic Cutting Machine

is in conformity with the provisions of the Machinery Directive (directive 2006/42/EEC), as amended, and with national

implementing legislation;

is in conformity with the provisions of the Low Voltage Directive (directive 2014/35/EU), as amended, and with national

implementing legislation;

is in conformity with the provisions of the EMC Directive (directive 2014/30/EU), as amended, and with national

implementing legislation;

And furthermore declares that

the following (parts/clauses of) standards have been applied

EN ISO 12100:2010, TS EN 60204-1, TS EN IEC 61000-6-2, TS EN 61000-6-4

Authorized Person: ERCIN SENAY

Position: Manager of Research and Development Department

Year: 2019

Bursa / Turkey

3 
 
Index 
 
DESCRIPTION ............................................................................................................................ 5 
Design .....................................................................................................................................................................................5 
Technical Data ........................................................................................................................................................................6 
Warranty .................................................................................................................................................................................7 
Safety Precautions ..................................................................................................................................................................7 
INSTALLATION & SET UP........................................................................................................... 8 
Unpacking & Checking Contents of Package ...........................................................................................................................8 
Step by Step Unpacking...........................................................................................................................................................9 
Lifting and Transportation .................................................................................................................................................................12 
Installation and Set-Up ......................................................................................................................................................... 13 
Electrical Installation .........................................................................................................................................................................13 
Cooling Unit...................................................................................................................................................................................... 14 
Leveling the position of the equipment .............................................................................................................................................15 
Mounting Clamping Devices ..............................................................................................................................................................15 
Safety ...........................................................................................................................................................................................15 
Cut-Off Wheel Rotation Direction......................................................................................................................................................15 
Noise Level ........................................................................................................................................................................................15 
CONTROL PANEL......................................................................................................................16 
Control Button Functions ...................................................................................................................................................... 16 
OPERATION ..............................................................................................................................16 
Mounting of Abrasive Wheel................................................................................................................................................. 16 
Loading & Unloading of Specimen......................................................................................................................................... 16 
Sample Clamping and Positioning ......................................................................................................................................... 17 
Cutting Operation.................................................................................................................................................................. 17 
SERVICE AND MAINTENANCE ..................................................................................................18 
Maintenance ......................................................................................................................................................................... 18 
Daily Maintenance............................................................................................................................................................................ 18 
Weekly Maintenance .........................................................................................................................................................................19 
Monthly Maintenance........................................................................................................................................................................19 
Troubleshooting....................................................................................................................................................................20 
ACCESSORIES AND CONSUMABLES.........................................................................................21 
Clamping Devices and Accessories ....................................................................................................................................... 21 
Consumables.........................................................................................................................................................................22 
Abrasive cut-off wheels ................................................................................................................................................................... 22 
Diamond Cutting Discs...................................................................................................................................................................... 23 
Cutting Fluid ..................................................................................................................................................................................... 23 
TECHNICAL DOCUMENTATION ............................................................................................... 24 
Recommended Spare Part List ..............................................................................................................................................24 
Customer Service ..................................................................................................................................................................24 
 

DESCRIPTION

Design

METKON chop cutting machine METACUT 302 is the ideal

abrasive cut-off machine for metallographic samples, offering

perfect solutions for efficient, versatile and high-quality

cutting.

Modern stylish outlook

Compact and powerful

Easy and quick operation

Designed for cutting large and irregular workpieces

Manually controlled cutting lever

Max. safety with electronic brake and interlocking safety

device

Stainless steel cutting bed

Suitable for both Ø300 mm and Ø250 mm cut-off wheels

High cutting capacity

METKON chop cutting machine METACUT 302 is designed for

wet cutting of large and small, regularly or irregularly shaped

workpieces of metalic, ceramic or composite materials.

METACUT 302 is a tabletop high quality cutting machine

suitable for Ø300 and Ø250 mm cut-off wheels. It has the

capacity to cut solid sections up to 115 mm in diameter.

The side access port permits the sectioning of extra-long

workpieces, as well. The machine is equipped with a

powerful motor, driving the cut-off wheel towards the

workpiece. The bottom part of the machine is a large

rubostalloy base casting. The cutting table is provided with T-

Slots increasing the versatility so that different clamping sets

can be mounted. Spacious cutting chamber and extra-

largecutting table enables easy clamping of the specimens to

be cut. The quick-clamping devices are removable to permit

the installation of conventional clamping tools to hold larger

or more intricate workpieces.

The complete system is enclosed in a protective hood with a

large shatterproof window to observe the cutting process.

The cutting chamber inside is illuminated with a powerful

LED.

New design sloping base of the cutting chamber provides

easy flowing of the cutting fluid back to the recirculating unit,

preventing the accumulation of the cooling fluid. METACUT

302 is available as both tabletop unit and optional rigid Floor

Cabinet. START, STOP, Pump and Lamp touchpad buttons are

mounted on the front panel. METACUT 302 has the highest

safety standards. The interlocking safety device does not

allow the motor to be started unless the hood is closed. The

hood cannot be opened before the motor is stopped. The

electronic brake system, which is a standard feature, brings

the cutter to a quick full stop in seconds after it has been

switched off.

Technical Data

Model

Order No

METACUT 302

10 05

Cutting Power, kW (S1)

Cutting Power, kW (S3)

4.6

Wheel Speed, RPM

2800

Operation

Manual

Wheel Diameter, (mm)

Ø300 / Ø250

Cutting Capacity, Ø (mm)

Ø115 / Ø90

Cutting Capacity, # (mm)

50 x 195 / 50 x 165

T-Slot Table Dimension, (mm)

255 x 250

T-Slot Dimension, (mm)

Size, WxDxH, (cm)

58 x 68 x 49

Weight, (kgs)

132

Cooling Unit, (lt)

Warranty

The METACUT 302 is guaranteed against defective material or

workmanship defects for a period of 12 months from the date

of receipt by the customer or latest 18 months after the

shipping date. The warranty is not valid if inspection shows

evidence of misuse or unauthorized repair. Warranty covers

only replacement of defective materials. If this unit need to be

returned to our factory for service, please contact your

distributor for authorization and include the following details:

Serial Number of the unit, Invoice number and date. Transport

costs belong to the customer.

NOTE

Disabling Safety switch on the METACUT 302 will void

warranty.

NOTE

Warranty does not cover the safety switch. Do not apply

excessive force to open the front door when safety switch is

locked. Otherwise, it can be broken in a short time.

Using any other brand consumables

apart from METKON brand (cut-off

wheels, cooling fluids) this warranty

will not cover:

Painting deformation and rusting on the components

Deformation and corrosion occurred on Motor, Bearings,

Clamping Devices, bearing housings, etc.

Safety Precautions

Read the below instructions carefully before use.

Place the machine on a sturdy and safe platform.

The equipment must be installed in compliance with

local safety regulations.

Only use approved METKON accessories and

consumables to achieve maximum safety and lifetime.

The equipment is not for use with saw-blade type cut off

wheels.

Follow the instructions and safety regulations when

lifting and carrying the equipment.

Be sure that the sample is securely fixed in the clamping

devices. Handle the large and sharp samples in a safe

way.

Do not put your hand in the cutting chamber during

positioning of the cutting wheel.

Do not put your hand through the opening on the side to

cut long pieces during the operation.

The equipment emits only moderate noise. However,

during the cutting process the emitted noise may be

higher. Wearing hearing protection is recommended.

Disconnect the electrical connection before servicing the

equipment.

After cutting operation, heat and sharp edges may occur.

Using protection gloves are recommended.

Do not bypass the safety switch.

Follow the periodically maintenance and keep the door

open when not working.

NOTE

METKON Instruments Inc. can make any changes

without notice on the equipment, accessories,

consumables and miscellaneous products.

Consequently; visual or written information on

the instruction manuals, technical materials, catalogues,

website, product videos and other marketing materials may

show inconsistencies and may be different from the product.

INSTALLATION & SET UP

Unpacking & Checking Contents of Package

Carefully remove the outer packing material and check

contents of the package. If any components are missing or

damaged, save the packing list and materials and advise your

distributor and the carrier of the discrepancy.

WARNING

METACUT 302 weights approximately 132 kg and

be sure that there are enough people (at least 4)

to lift the equipment safely for transportation. It

is recommended to wear safety shoes during transportation.

ATTENTION

METACUT 302 is bolted to a wood base for

protection during shipping. Remove the bolt

securing the unit to the wood base.

METACUT 302 is available either as bench top or with

cabinet.

METACUT 302 should be placed on a sturdy and safe

platform. Please be sure that the platform is large enough

and can stand its weight.

In order to work with equipment comfortably, it is

recommended to leave at least 1 m space from all side of

the equipment.

You can see the dimensions and weight of METACUT 302

as below:

Without Cabinet

Dimensions

58 cm

68 cm

49 cm

Weight

Approx. 132 kgs

With Cabinet

Dimensions

58 cm

68 cm

132 cm

Weight

Approx. 140 kgs

If METACUT 302 ordered without cabinet, you will need

enough space for recirculating cooling tank under the

bench.

You can see the dimensions of recirculation cooling tank

with pump as below:

Dimensions

55 cm

42 cm

58 cm

It is recommended to leave at least 30 cm space from all

side of the recirculating cooling tank.

Step by Step Unpacking

If Sent in a Carton Box (Equipment without Cabinet)

Carefully remove the outer stretch wrap, cut the strips

and remove the cover.

Place the upper box on the ground.

Open that box. Remove consumables and recirculation

coolant tank.

Open the other box. Insert the two ropes on the inner

side of the machine feet. Put a sponge material between

the ropes and machine to prevent any risk of damage.

Carefully remove the equipment from the box by using a

lifting equipment. Please consider weight of equipment

while lifting it.

Carefully remove the protective bubble wrap. Be carefull

not to damage equipment while using a knife. Remove

the protective foam on the touch screen.

If Sent in a Carton Box (Equipment with Cabinet)

Carefully remove the outer stretch wrap, cut the strips

and remove the cover.

Open the box and remove filling materials inside the box.

Remove the box and carefully remove the protective

bubble wrap on the equipment. Be carefull not to

damage equipment while using a knife.

Open the cabinet. Remove the consumables and

recirculation coolant tank.

Equipment is fixed on the wooden base with bolts. Lift

the equipment from the wooden base by using a lifting

equipment and then carefully remove these bolts.

Insert the lifting profiles inside the cabinet and lift the

equipment with a forklift.

Inhaltsverzeichnis

Andere Metkon Cutter Handbücher

Metkon

Metkon MICRACUT 152 Administratorhandbuch

Beliebte Cutter Handbücher anderer Marken

Milwaukee

Milwaukee HEAVY DUTY M12 FCOT Bedienungsanleitung

Makita

Makita DCS552 Bedienungsanleitung

SignWarehouse.com

SignWarehouse.com Bobcat BA-60 Bedienungsanleitung

Makita

Makita 4112HS Bedienungsanleitung

GEISMAR STUMEC

GEISMAR STUMEC MTZ 350S Bedienungsanleitung

Hitachi

Hitachi CM 4SB2 Fehlerbehebungshandbuch

Dexter Laundry

Dexter Laundry 800ETC1-20030.1 Bedienungsanleitung

GCC Technologies

GCC Technologies AFJ-24S Bedienungsanleitung

DeWalt

DeWalt XR LI-ION DCS350N Bedienungsanleitung

Baudat

Baudat ES1 Bedienungsanleitung

Mafell

Mafell ZAF 200 Leitfaden

Makita

Makita 4100NH Bedienungsanleitung

Formax

Formax FD 574 Bedienungsanleitung

EINHELL

EINHELL TE-MA 1500 Bedienungsanleitung

Husqvarna

Husqvarna Cut-n-Break K 760 Bedienungsanleitung

CLEAN ROOM DEVICES

CLEAN ROOM DEVICES CRD130SS Bedienungsanleitung

TRI tool

TRI tool 301A Bedienungsanleitung

Roller

Roller King 1 1/4 Bedienungsanleitung