Metso Nordtrack CT20 Bedienungsanleitung

Nordtrack CT20 / CT24

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DRIVING ,16758&7,21S

For more information and

language versions, see:

metso.com/driving

This document is proprietary to Metso Corporation and its affiliated companies (“Metso”). This document is intended for the use of Metso's customers only for the purposes of the

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been any such updates or amendments.

The document has been prepared to be used by professional and properly trained personnel, and the customer assumes full responsibility when using it. Despite the fact that every

effort has been made to ensure that the information in this document is accurate Metso does not make any representations, warranties or guarantees, express or implied, as to the

accuracy or completeness of the document. In case of any discrepancies between different language versions English version shall prevail. Metso shall not be liable in contract, tort

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Metso

Address: PO Box 1220

FI-00101, Helsinki, Finland

Telephone: +358 20 484 100

Internet: www.metso.com

Status: Valid from product update:

R003

Original size:

Customer: Project Phase: Site No:

Project Name: Customer Document ID:

Replaced by: Replaces: Language:

Document Title:

Driving instructions

Nordtrack CT20 / CT24

Equipment No: Item No:

Original instructions Translation of the original instructions

Language: EN

Nordtrack CT20 / CT24 Driving instructions

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision:

Metso Document ID:

D100013955

Contents

1.1 Driving instructions.............................................................................................................................. 4

1.1.1 Safety.....................................................................................................................................4

1.1.2 Driving directions................................................................................................................... 5

1.1.3 Emergency stop locations......................................................................................................6

1.1.4 Remote stop location............................................................................................................. 7

1.1.5 Drive controls.........................................................................................................................8

1.1.5.1 Remote control device............................................................................................. 8

1.1.6 Preparing for driving.............................................................................................................10

1.1.6.1 Starting the engine.................................................................................................16

1.1.6.2 Setting the track driving mode................................................................................20

1.1.6.3 Connecting the remote control device (wireless connection).................................20

1.1.6.4 Connecting the remote control device (wired connection)..................................... 20

1.1.6.5 Unlocking the remote control device......................................................................22

1.2 Driving................................................................................................................................................23

1.3 Stopping the engine...........................................................................................................................25

1.4 Troubleshooting.................................................................................................................................27

1.4.1 Pairing the remote control device to the machine (Tier 3)................................................... 27

1.4.2 Pairing the remote control device to the machine (Tier 4)................................................... 28

1.4.3 Pairing the remote control device to the machine (Stage V)................................................29

Nordtrack CT20 / CT24 Driving instructions

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision:

Metso Document ID:

D100013955

1.1 Driving instructions

These driving instructions are valid for Nordtrack CT20/CT24 machines. The purpose of these instructions is

to enable safe moving of the machine during transportation.

NOTE: Do not use the machine for screening or crushing solely based on these instructions. The

actual instruction manual for the machine is delivered separately.

NOTE: In these driving instructions, it is assumed that the machine is in the transport position. If

needed, see the actual instruction manual of the machine for information on how to prepare the

machine for transportation.

1.1.1 Safety

Because of the size and weight of the machine, pay special attention when moving the machine. It is highly

recommended that a banksman is used when the machine is moved.

DANGER

GENERAL HAZARD

Will cause death or serious injury.

Read the safety section before working with the unit. Only competent and trained personnel are

allowed to work with the unit.

WARNING

PERSONAL INJURY HAZARD

Can cause death or serious injury.

Before starting and during track driving the machine, make sure that there are no persons in the

area whose safety may be endangered. Establish a buffer zone of at least 4.5 m (15 feet) around

the machine. Walk around the machine and make sure that there is nobody on, by or below the

machine. Warn everybody in the vicinity before starting.

WARNING

CRUSHING HAZARD

Can cause death or serious injury.

Do not drive the machine in locations where there is a risk of squeezing. Always drive the machine

from a safe distance. If possible, drive the machine from either end of the machine.

Nordtrack CT20 / CT24 Driving instructions

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision:

Metso Document ID:

D100013955

WARNING

UNEXPECTED MOVEMENT HAZARD

Can cause death or serious injury.

Be extremely cautious when driving in cold temperatures (below 0°C, 32°F). The response time of

the controls might be longer than usual due to stiff hydraulic oil.

WARNING

COLLISION HAZARD

Can cause death or serious injury.

Always drive the machine from a safe distance. Pay attention to the machine dimensions to avoid

power lines, bridges, branches and other obstacles.

1.1.2 Driving directions

Figure 1. Nordtrack CT20 driving directions

Nordtrack CT20 / CT24 Driving instructions

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision:

Metso Document ID:

D100013955

Figure 2. Nordtrack CT24 driving directions

1. Forward 3. Left

2. Backward 4. Right

1.1.3 Emergency stop locations

DANGER

GENERAL HAZARD

Will cause death or serious injury.

In a dangerous situation, stop the machine with the emergency stop button, the key switch of the

machine, or with the remote stop button (located on either the drive control device or the radio

control device). Before starting the machine, make sure you know the location of the emergency

stop buttons.

Nordtrack CT20 / CT24 Driving instructions

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision:

Metso Document ID:

D100013955

Figure 3. Nordtrack CT20 and Nordtrack CT24 emergency stop locations

1. Press any emergency stop button located on the machine to stop the engine and machine.

2. Turn the ignition key to the off position as soon as possible, if safe to do so.

3. Remove the ignition key.

4. Set the isolator switch to the off position.

5. When safe, release the emergency stop buttons(s) by pulling or twisting.

1.1.4 Remote stop location

DANGER

GENERAL HAZARD

Will cause death or serious injury.

In a dangerous situation, stop the machine with the emergency stop button, the key switch of the

machine, or with the remote stop button (located on either the drive control device or the radio

control device). Before starting the machine, make sure you know the location of the emergency

stop buttons.

Nordtrack CT20 / CT24 Driving instructions

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision:

Metso Document ID:

D100013955

Figure 4. Location of remote stop button

The remote stop button on the remote control device, if fitted, is not an emergency stop but can be used to

stop the machine.

1.1.5 Drive controls

1.1.5.1 Remote control device

WARNING

UNEXPECTED MOVEMENT HAZARD

Can cause death or serious injury.

Make sure the cable of the drive control device does not get caught in the tracks or in any other

moving part of the machine during driving.

You must disconnect the drive control device from the unit immediately after driving and store it in a

safe place when not in use.

Only lift and hold the drive control device by its handles. Do not pull the drive control device from the

cable.

Sleep Mode ON/OFF: The remote control device enters a sleep mode after being inactive for more than 5

minutes. To exit the sleep mode: press the Green lock button (6), or press the Red stop button (7), or

activate one of the track toggles (1, 2, 3).

Power ON/OFF: Hold down the green Lock button (6) for 3 seconds.

Nordtrack CT20 / CT24 Driving instructions

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision:

Metso Document ID:

D100013955

Figure 5. Remote control device

1. Left hand track forward/reverse 5. Information LEDs that provide information about

track driving speed and the state of remote control

device.

2. Right hand track forward/reverse 6. Lock/Unlock

Press this button to lock, unlock, or energize the

remote control device.

3. Left and right track together forward/reverse 7. Engine stop request

4. Track driving speed (option)

Press one of the three buttons to set the track

driving speed.

• Snail – Slow

• Tortoise – Medium

• Hare – Fast

Figure 6. Overview of the LEDs of remote control device

Nordtrack CT20 / CT24 Driving instructions

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision:

Metso Document ID:

D100013955

Callout LED Color Mode Description

1 Speed: Hare Green Steady Track driving speed set to

fastest.

2 Speed: Tortoise Green Steady Track driving speed set to

medium.

3 Speed: Snail Green Steady Track driving speed set to

slowest.

4 RF status LED Green Steady Paired with machine and

in range.

Orange Flashing Pairing in progress

Red Steady Not paired with machine

or out of range.

5 Battery

Green

Flashing The battery of remote

control device is

charging.

Steady The battery of remote

control device is charged.

Orange Steady The battery charge is low.

Red Steady The battery is out of

charge.

6 Lock/Unlock Red Flashing The remote control

device is locked.

Green Steady The remote control

device is unlocked.

1.1.6 Preparing for driving

NOTE:

Make sure that

• you are familiar with the machine. Read the safety instructions from the start of this manual.

• the process is set to STOP and it will not be started during transportation,

• the driving route is smooth enough,

• differences in altitude or inclinations do not prevent driving,

• the lighting is appropriate at the site or near the machine,

• the area is clear of obstructions and personnel. Especially, take into account any low-hanging

wires, trees, or roof bars.

• you inspect the path where the machine will be driven. Avoid track driving on a steep slope.

Make sure that there are no steep hills, valleys, bumps, or holes on the path.

• the driving surface is not icy or slippery. If needed, sprinkle sand on the surface.

Nordtrack CT20 / CT24 Driving instructions

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision:

Metso Document ID:

D100013955

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