Meunier Technologies DICE ES Bedienungsanleitung

DICETM Dosing Module

Model: ES

Installation, Operation and Maintenance Manual

Date: 2022-02-02

Version: V1E

Meunier Technologies Inc.

meuniertechnologie.com

[email protected]

Table of Contents

Safety .................................................................................................................................. 4

General............................................................................................................................ 4

Unpacking and Storage....................................................................................................... 5

Unpacking........................................................................................................................ 5

Storage and Handling...................................................................................................... 5

Technical Specifications...................................................................................................... 6

Components.................................................................................................................... 6

Technical Specifications .................................................................................................. 6

Dimensions...................................................................................................................... 7

Model Number................................................................................................................ 8

Connection reference numbers................................................................................... 8

Model Number nomenclature..................................................................................... 9

Parts List ........................................................................................................................ 10

Installation ........................................................................................................................ 11

Mounting....................................................................................................................... 11

Upper bracket............................................................................................................ 11

Lower bracket............................................................................................................ 12

Pump installation....................................................................................................... 13

Typical Installation ........................................................................................................ 14

P&ID............................................................................................................................... 15

Operation.......................................................................................................................... 16

Start-up.......................................................................................................................... 16

Setup and adjustment ............................................................................................... 16

Normal Operation ......................................................................................................... 18

System depressurising................................................................................................... 18

Maintenance..................................................................................................................... 19

Disassembly and Assembly ........................................................................................... 19

Pressure relief and back pressure valve.................................................................... 19

Pressure indicator and isolator.................................................................................. 21

Periodic Maintenance ................................................................................................... 22

Inspection .................................................................................................................. 22

Cleaning ..................................................................................................................... 22

Pressure relief and back pressure valve.................................................................... 22

Pressure indicator and isolator.................................................................................. 22

Spare Parts .................................................................................................................... 22

Troubleshooting ............................................................................................................ 23

Safety

General

Carefully read this manual before installing, starting up and servicing the DICETM dosing

module.

Warning notes must be strictly followed in order to

avoid injuries and damages.

The module is internally pressurized and can

cause injuries if not handled correctly.

The fluids* used in the dosing module or in the

cleaning process may be hazardous.

The following minimum personal protective

equipment should be used near the dosing module:

protective gloves, glasses and clothing.

Always refer to the MSDS for all safety

instructions related to the fluids* used.

Turn off electrical power, depressurize system,

release both regulating valves (back pressure valve and

pressure relief valve), and vent fluids* to a safe area

before servicing the DICETM dosing module.

Always flush all fluids* prior to module

maintenance.

Refer to technical specifications for the maximum

operating flow, pressure and operating temperature.

Modifying the DICETM module, installing non-factory parts or not following the

maintenance procedure listed in the present manual may cause injuries, affect product

performance, be hazardous and void existing limited warranties.

*Note: Fluids include: chemicals, polymer solutions, cleaning solutions, water, etc.

Unpacking and Storage

Unpacking

When unpacking the product, ensure that it is defect-free and according to the purchase

order. Please notify Meunier Technologies Inc. or your supplier if there are any

irregularities.

Avoid any changes to the back pressure valve and pressure relief valve as they may be

factory set. Factory set valves are labelled with the desired pressure at each valve.

The box should contain one (1) DICETM dosing module, one (1) IOM (Installation,

Operation and Maintenance) manual and the purchased spare parts.

Storage and Handling

The DICETM dosing module must be stored indoors, inside its cardboard box, at a

temperature of between 5 °C to 40 °C and with a relative humidity level under

80%.

The DICETM dosing module must be stored without any pre-set pressure on the

back pressure valve and pressure relief valve.

Excessive stacking of packages may cause damage to the product. Never stack

more than five (5) DICETM dosing modules.

Do not store the DICETM dosing module in a corrosive environment or directly

exposed to sunlight.

Handle the DICETM dosing module with care. Never throw the dosing module,

even when it is in its cardboard box. The product is not designed to sustain

impact.

Technical Specifications

Components

Technical Specifications

Maximum pressure (psi)

DIXX1

DIXX2

150

250

Ambient operating temperature (°C)

5 @ 40

Liquid operating temperature (°C)

5 @ 40

Storage Temperature (°C)

5 @ 40

The dosing module should not be used with fluid containing slurry or fluid which could

crystallize or which may have already crystallized.

Dimensions

DIMENSIONS mm (in)

Size

1/4

DIE1X

254,3 (10.01)

123,2 (4.85)

204.1(8.03)

Model Number

The model number (as purchased) and serial number are engraved on the lower part of

the block body.

Connection reference numbers

Model Number nomenclature

Example:

DICETM ES:DIE21-VVII-111Z (Only available in 1/4'')

*Standard materials

Other standard materials:

Bolts, nuts, washers, set screws: 18-8 stainless steel

Note:

Other materials can be supplied upon request.

Options will be listed at the end of the Model Number in the option section.

#1 #2 #3 #4

- - 1 1 1 Z - XXX

DICE DI Configuration

ES E

Size (in)

1/4 1

Pressure

150 psi 1

250 psi 2

PVC* V

PVDF D

PVC* V

PVDF D O-ring Material

VITON* I

EPDM E Diaph Material

VITON* I

EPDM E

Connections

No Connector W

Option

1/2'' MNPT &

Hose LMI

Parts

Material

Isolator &

pressure Gauge

Family

Block

Material

Parts List

PART

NO.

DESCRIPTION

ES MONO BLOCK

BP/PR TOP BODY

SPRING TOP SEAT

SPRING BOTTOM SEAT

DIAPHRAGM

SPRING

SOCKET HEAD SCREW

CAP HEX NUT

WASHER

SOCKET HEAD SCREW

COUNTER LOCK HEX NUT

WASHER

ISOLATOR AND PRESSURE GAUGE

CONNECTOR

O-RING - CONNECTOR

BLEED VALVE

O-RING - BLEED VALVE

WALL MOUNT SUPPORT

BASE MOUNT SUPPORT

MOUNTING TAB

SUPPORT SCREW

BASE MOUNT SCREW

Refer to the figures in the Installation and Disassembly and Assembly sections for PART

NO.

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