MF&B Restaurant Systems EDGE 1830 Bedienungsanleitung

Original Installation

Operation & Service Manual

(2C) Chassis, 2022

US Domestic

Retain This Manual for Future Reference

To Be Service by Authorized & Qualied Personnel Only

MF&B RESTAURANT SYSTEMS, INC.

119 ICMI RD, STE 300, DUNBAR, PA, 15431 USA

(1)888.480.EDGE

(1)724.628.3050

SUPPORT@EDGEOVENS.COM WWW.EDGEOVENS.COM

CD-941-407-3

EDGEEDGE 18301830

EDGEEDGE 2440, 32402440, 3240

EDGEEDGE 2460, 3260, 3260S2460, 3260, 3260S

EDGEEDGE 3860, 4460, 4460S3860, 4460, 4460S

EDGEEDGE 3270, 38703270, 3870

PROUDLY BUILT IN THE USA

MF&B Restaurant Systems, Inc.

119 ICMI RD, STE 300

Dunbar, PA 15431, USA

724.628.3050 (telephone)

724.626.0247 (fax)

[email protected]

www.edgeovens.com

Valued customer,

We thank you for the opportunity to provide you with, what we believe to be, the nest conveyor oven

available on the market today.

Our experience as pizzeria owners has given us the opportunity to improve on the conveyor oven in-

dustry. We imagined a better oven with a better bake, so we built one... for you. Thank you for your trust

and thank you for choosing EDGE ovens. May your business be blessed with success!

Sincerely,

Mark Bielstein,

President, MF&B Restaurant Systems, Inc.

Michael French,

Secretary & Treasurer, MF&B Restaurant Systems, Inc.

Please visit our website for additional information and documentation.

3133776 1312DL6500

Service policy

All service technicians of the EDGE Oven must read this summary and all warnings and cautions in the manual.

Any internal part(s) replacement or assembly and reassembly must be performed by qualied service person-

nel with a good understanding of mechanical, gas and electrical components. If di󰀩culties arise in locating a

qualied service person, please contact your EDGE oven distributor or MF&B for assistance in locating qualied

personnel to assist you.

All repairs on products within the warranty period must be PRE-AUTHORIZED by MF&B Restaurant Systems,

Inc., or an approved representative within the designated region. Unauthorized repairs will not be reimbursed.

Modications will void the warranty. Consult the WARRANTY POLICY within the Installation and Operation In-

structions for complete details.

If the product fails to function correctly—or if you need assistance, service, or spare parts—contact MF&B

Restaurant Systems, Inc.

Before contacting MF&B Restaurant Systems, Inc., try to duplicate the problem, and check electrical outlets and

gas supply lines to ensure that they are not causing the problem. When calling, please be prepared to provide:

• Supplier, model number, and serial number of your product.

• Complete description of the problem.

• Complete name, address, and phone number of your facility.

• For out-of-warranty repairs or spare parts orders, a purchase order (or credit card) number.

• For parts orders, the required spare or replacement part numbers.

If your product requires warranty, or non-warranty repair service, please call MF&B Restaurant Systems, Inc.

rst. A representative will assist you troubleshooting the problem and will make every e󰀨ort to solve it over the

phone, avoiding potential unnecessary expenses and downtime.

In case a service call cannot be avoided, the representative will record all necessary information and may at-

tempt to coordinate the delivery of repair parts with a servicer in your area. Repair parts which are not used and/

or replaced parts should be returned to MF&B Restaurant Systems, Inc.

To aid in quick service and to accommodate the servicer providers needs, ensure the product is accessible and

that there is ample clearance for the product to be disconnected and rotated as needed.

Due to the size of the product and the size of the product parts, a servicer may require assistance with some

handling or maneuvering or this product or product parts. Please use care and correct lifting techniques.

Table of Contents

WARNING AND SAFETY INFORMATION ...............................................................i

SPECIFICATIONS ................................................................................................ 1

Export, Gas Conguration Data........................................................................................................1

North America, Gas Conguration Data ...........................................................................................2

Dimensions.......................................................................................................................................3

OVEN COMPONENTS.......................................................................................... 4

INSTALLATION INSTRUCTIONS .......................................................................... 5

Foreword ..........................................................................................................................................5

Tools & Equipment Required ............................................................................................................ 6

Stacking Ovens ................................................................................................................................7

End Plug Removal & Inspection .....................................................................................................12

Conveyor Drive System..................................................................................................................13

Standard Accessories.....................................................................................................................15

Finger Assemblies ..........................................................................................................................16

Collimating Panels..........................................................................................................................17

Restraint Cable...............................................................................................................................18

Final connections............................................................................................................................18

Valve Specications........................................................................................................................19

Manifold Adjustment .......................................................................................................................20

Air shutter .......................................................................................................................................20

First Firing / Test Firing ...................................................................................................................20

Warranty Activation.........................................................................................................................21

OVEN VENTILATION ......................................................................................... 21

Ventilation Requirements................................................................................................................21

Fire Suppression ............................................................................................................................21

DECOMMISSIONING AND DISPOSAL................................................................ 21

OVEN OPERATION ............................................................................................ 22

Oven Start-Up.................................................................................................................................22

Oven Shutdown ..............................................................................................................................22

Basics .............................................................................................................................................22

Menu System..................................................................................................................................23

Advanced Operation.......................................................................................................................24

PREVENTATIVE MAINTENANCE........................................................................ 27

SERVICE OPERATION....................................................................................... 32

SERVICE TOOLS & MATERIAL.......................................................................... 33

SEQUENCE OF OPERATION ............................................................................. 34

EDGE G2, Control Module Pinout ..................................................................... 36

WIRING DIAGRAM............................................................................................. 37

PART IDENTIFICATION...................................................................................... 38

GAS CONVERSION ........................................................................................... 39

Removing the Gas Train ................................................................................................................. 39

Replacing the Main Orice .............................................................................................................39

Replacing the Pilot Orice ..............................................................................................................40

Replacing the Gas Valve ................................................................................................................40

Installing the Gas Train ................................................................................................................... 40

Adjustment Air Shutter....................................................................................................................41

Gas Type Markings.........................................................................................................................41

TROUBLESHOOTING ........................................................................................ 42

Basics First .....................................................................................................................................42

G2 ‘DIAGNOSTIC’ Lamp ................................................................................................................43

G2 Control System Messages........................................................................................................44

PART FAILURE VERIFICATION.......................................................................... 47

Controls and assemblies ................................................................................................................47

TYPE-J THERMOCOUPLE CHART..................................................................... 50

Thermocouple Worksheet ..............................................................................................................51

PART LIST......................................................................................................... 52

EDGE Original Installation, Operation and Service Manual i

PREFACE

WARNING AND SAFETY INFORMATION

WARNING

Do not store or use gasoline, cleaning solvents, or any other material that may emit am-

mable vapors near this or any other appliance.

WARNING

Improper installation, adjustment, alteration, service, or maintenance can result in prop-

erty damage, injury, or death. Read this entire manual and ensure that you thoroughly

understand all instructions before installing, operating, or servicing this equipment.

WARNING

Keep the appliance free and clear of combustibles. Do not use aerosols within the area

of the operating appliance.

WARNING

Do not obstruct the ow of combustion or ventilation air to and from the oven. There

should never be any obstructions on or around the oven that could hamper the ow of

combustion or ventilation air to or from the oven. Any changes to the area where the

oven is installed must not a󰀨ect the combustion or ventilation air to and from the oven.

IMPORTANT

Retain all shipping materials until you are certain that the oven has not been damaged

(either externally or internally) during shipment. Thoroughly inspect the oven on receipt

for both external and internal damage. It is solely the customer’s responsibility to report

any shipping damage to the freight company.

NOTICE

Oven installation, including electrical and gas connections, oven placement, and venti-

lation must comply with all applicable national and local codes. National and local codes

supersede the recommendations, requirements, and guidelines contained in the manual.

NOTICE

The purchaser of this equipment is required to prominently post instructions to be fol-

lowed should the user smell gas. This information shall be obtained from the local gas

supplier.

NOTICE

Installing any part(s) not provided by the Edge oven OEM shall void the warranty and

release the OEM from any and all liabilities.

EDGE Original Installation, Operation and Service Manual

PREFACE

NOTICE

The oven electrical wiring diagram is located inside the control compartment.

IMPORTANT

US CUSTOMERS

Oven installation must comply with local codes or, if local codes do not exist, with the

National Fuel Gas Code, ANSI Z223.1/NFPA 54.

This appliance must be electrically grounded in accordance with local codes, or if local

codes do not exist, with the National Electrical Code, ANSI/NFPA 70.

IMPORTANT

CANADIAN CUSTOMERS

Oven installation must comply with local codes or, if local codes do not exist, gas oven

installation must comply with the Natural Gas Installation Code, CAN/CGA-B149.1, or

the Propane Gas Installation Code, CAN/CSA-B149-2, as applicable.

This appliance must be electrically isolated in accordance with local codes, or if local

codes do not exist, with the Canadian Electrical Code, CSA C22.2.

IMPORTANT

EXPORT CUSTOMERS

Oven installation must comply with local codes. This appliance must be electrically

grounded in accordance with local codes.

NOTE

This appliance and its individual manual shuto󰀨 valves must be disconnected from the

gas supply piping system during any pressure testing of gas supply piping at pressures

exceeding 1/2 psi (3.5 KPa).

WARNING

Always check for leaks after making any gas supply piping connections or performing

any service on the oven.

NOTE

The installer of this oven must contact local building and re o󰀩cials concerning inspec-

tions and installation requirements of this oven and its ventilation system.

NOTE

Appliance is NOT to be cleaned with jets of water. End plugs and oven back are not to

be submerged.

EDGE Original Installation, Operation and Service Manual iii

PREFACE

IMPORTANT

NORTH AMERICA CUSTOMERS

OVENS EQUIPPED WITH CASTERS:

1. When this appliance is installed with casters, it must be installed with the casters sup-

plied, a connector complying with ANSI Z21.69 (CSA 6.16), a quick-disconnect device

complying with ANSI Z21.41 (CSA 6.9), and a mechanism to limit movement of the

appliance without straining the connector or its associated piping system.

2. Adequate means must be provided to limit movement of the appliance without de-

pending on the connector, quick-disconnect device, or associated piping to limit ap-

pliance movement.

3. The restraining device must be attached to the mounting eye located on the left side

of the oven base assembly.

IMPORTANT

EXPORT CUSTOMERS

OVENS EQUIPPED WITH CASTERS:

1. When this appliance is installed with casters, it must be installed with the casters

supplied, a quick-disconnect device, and a mechanism to limit movement of the ap-

pliance without straining the connector or its associated piping system.

2. Adequate means must be provided to limit movement of the appliance without de-

pending on the connector, quick-disconnect device, or associated piping to limit ap-

pliance movement.

3. The restraining device must be attached to the mounting eye located on the left side

of the oven base assembly.

WARNING

To prevent damage to the oven and personal injury or death, the voltage, phase and

grounding of the electrical supply must be inspected and veried prior to energizing.

WARNING

NORTH AMERICA CUSTOMERS

This appliance is equipped with a three-prong (grounding) plug and must be connected

to a properly grounded three-prong receptacle. This is to protect you from a possible

shock hazard.

DO NOT remove the grounding prong from this plug or use any form of adapter to plug

the appliance into a standard two-prong receptacle.

Use only the cord set supplied by the oven OEM, or a direct replacement cord set pur-

chased from the oven OEM. Other cord sets may present a re and/or electric shock

hazard.

EDGE Original Installation, Operation and Service Manual

PREFACE

General cautions

WARNING Indicates conditions that could lead to injury or death.

CAUTION Indicates conditions that could damage equipment or property.

CAUTION Indicates conditions that may result in a burn injury.

General Warnings

Warnings indicate conditions or practices that could lead to injury or death.

Warnings related to the operating environment

WARNING To avoid a possible explosion, do not service the product in an atmosphere where explo-

sive gases or fuel vapors are present. Verify all gas valves are in the OFF position and that enough ventilation is

present to evacuate any unburnt gases.

Warnings related to electric shock

WARNING Electricity can seriously injure or kill. Disconnect the power cord for the electrical outlet

or lock out the service disconnect before servicing this equipment. Always ensure an earth ground is correctly

connected to the equipment. When troubleshooting live electrical circuits, use care and best practices to ensure

an electrical pathway is not completed through the body.

Warnings related to hot surfaces

WARNING Seriously injuries may occur from contact to hot surfaces. Allow adequate cooling time

of the appliance prior to service or maintenance. In situations where handling of the appliance or its parts is

unavoidable, use thermal protective gloves to protect the hands, wear long shirts and pants to protect arms and

legs. Do not attempt to “test” the temperature of surfaces by touch.

General Cautions

Cautions indicate conditions or practices that could damage the equipment or other correctly.

CAUTION To prevent possible damage, do not use sharp or hard objects on interface screen, use

only ngertips.

CAUTION Mobile RF communications equipment and high frequency LED lighting may a󰀨ect the

performance of this equipment as dictated by FCC regulations.

CAUTION The power cord must be disconnected from the AC power before cleaning, maintaining,

servicing, or transporting.

CAUTION The gas supply line must be disconnected from the oven before cleaning, maintaining,

servicing, or transporting.

CAUTION There are NO parts of the oven that are designed to withstand impacts. Damage will re-

sult.

EDGE Original Installation, Operation and Service Manual v

PREFACE

Electrostatic discharge (ESD)

CAUTION Electrostatic discharge (ESD) can damage or destroy electronic components. Handle stat-

ic-sensitive components using safe practices.

CAUTION Assume that all electrical and electronic components of the appliance are static sensitive.

Electrostatic discharge is a sudden current owing from a charged object to another object or to ground. Elec-

trostatic charges can accumulate on common items such as foam drinking cups, cellophane tape, synthetic

clothing, untreated foam packaging material, and untreated plastic bags and work folders, to name only a few.

Electronic components and assemblies, if not correctly protected against ESD, can be permanently damaged or

destroyed when near or in contact with electrostatic charged objects. When you handle components or assem-

blies that are not in protective bags and you are not sure whether they are static-sensitive, assume that they are

static-sensitive and handle them accordingly.

• Always use techniques to protect personnel and equipment from electrostatic discharge. ESD Wrist or Heel

strap (recommended for appliance and personal safety)

• Remove static-sensitive components and assemblies from their static-shielding bags only when you are sta-

tionary and prepared to immediately install the component.

• Remove / install static-sensitive components and assemblies only with appliance power disconnected.

• Insert and seal static-sensitive components and assemblies into their original static-shielding bags.

• Always test your ESD strap before beginning any disassembly or assembly procedures.

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