Microcar MC1 Bedienungsanleitung
MICROCAR
WORKSHOP TECHNICAL MANUAL
2
INTRODUCTION
This manual has been made to help you in the repairing and maintenance
operations. It contains all the details about the car and the indications for the fitting
and unfitting.
We advice you to read very carefully the paragraphes linked to your interventions.
Our After Sales department stays at your disposal for any further information.
With the aim of improving its models, MICROCAR specifies this whole brochure is not contractual
and keeps the right to change (without warning) its car specifications.
Concept / ATTRAITS GRAPHIC 05 49 71 20 62
3
SUMMARY
Pages
SUPPLYING .................................................... 4
IDENTIFICATION ............................................ 5
LIFTING ...........................................................5
TECHNICAL CHARACTERISTICS ........... ......6
D...OOR REMOVAL..............................................8
INTERIOR DOOR MAINTENANCE ................... 9
REAR DOOR ......................................... ..........14
FRONT BUMPERS REMOVAL.................. ......19
FRONT WINGS REMOVAL..............................20
DOOR HINGES REMOVAL............................. 22
BONNET REMOVAL ...................................... 22
OPTI.C LIGHTS REMOVAL............................ 22
BACK BUMPERS REMOVAL ........................ 23
HATCHBACK OPENING SWITCH REMOVAL.24
INTERIORTRIM REMOVAL........................... 25
SAFETY BELT RETRACTOR REMOVAL..... 27
TR.IM ROOF CHANGING............................... 27
D.ASHBOARD REMOVAL............................... 29
REVERSER LEVER REMOVAL.................... .35
R.EAR QUARTER PANEL REMOVAL........... 36
BACK WING REMOVAL ................................ 37
WINDSCREEN REMOVAL...............................42
ROOF REMOVAL ........................................... 44
B..ODY SIDE REMOVAL................................. 46
SOU..NDPROOFING FLOOR KIT GLUING.... 50
SOUNDPROOFING KIT APRON GLUING.....51
ABS REPAIRING............................................. 52
ALUMINIUM REPAIRING ............................. 53
FLOOR REPAIRING ...................................... 54
CARPET REPAIRING .................................... 55
Pages
P.AINTING COMPONENTS AND REPAIRING...... ..56
SOUNDPROOFING ENGINE PANEL REMOVAL... 58
TRANSMISSION REMOVAL.................................... 60
TRANSMISSSION GAITER CHANGING................................ 61
VARIATOR REMOVAL ............................................ 62
RECEPTOR PULLEY REMOVAL............................. 66
RE.VERSER DRIVE AXLE REMOVAL....................... 68
RE..VERSER DRIVE AXLE BOX REMOVAL............... 71
STARTER REMOVAL .............................................. 74
ENGINE REMOVAL ................................................. 75
ENGINE CRADLE REMOVAL................................. 76
ENGINE.CRADLE EQUIPEMEMENT...................... 78
BR.AKE PAD REPLACING....................................... 88
FRONT HUB BEARING REPLACING ..................................90
FRON T HUB BEARING REPLACING .................................94
STEERING............................................................... 96
BRAKING SYSTEM BLEEDING ....................... ......99
PARKING BRAKE REGULATING ....................... 100
BACK EXHAUST ................................................... 101
ELECTRIC SYSTEM ............................................ 102
FUSES ................................................................... 103
LOAD VOLTAGE CONTROL ................................ 104
FRONT WINDSCREEN ......................................... 105
INSTRUMENT ADJUSTMENT .........................107
VENTILATION CONNECTING .............................. 108
ENCLOSED ........................................................... 109
ELECTRIC PLANS
TECHNICAL INFORMATION N°247
TECHNICAL INFORMATION N° 249
4
SUPPLYING
Engine oil
Box oil
Brake liquid
Coolant
liquid
Windscreen washer
QUANTITIES
1,50 liter
0,50 liter
3 liters
The level in the
radiator must be 1cm
above the radiator fins
1 liter
SUPPLYING TYPE
CERAMIC SYMBOL 5W40
TRANS EPA 80W90
DOT 4 blue ribbon
TRANSFLUID
Windscreen washer IGOL
5
LIFTING
CAR IDENTIFICATION
With a workshop jack, use only the lifting points as shown below.
NOTA : Take care to insert
a wood block between the
jack and the car.
FRONT :
Under the carcase of the body
BACK
Under the carcase of the body
Constructor plate
The constructor plate is situated inside the car
on the front right pillar (under the instrument
panel below the passenger seat). 1-Vin number
2-Homologation number
3-Painting reference number
vin number
The vin number is put on the right side member
near the passenger seat.
1 2 3
6
Engine
Brand ............................................................................ LOMBARDINI
Type ................................................................................ LDW 502/M3
Cycle ............................................................................... Diesel (4 times)
Cubic capacity......................................................................... 505 cm3
Cylinders ............................................................................. 2in lines
Coolant ........................................................................... Liquid
Used fuel ......................................................................... Diesel
Feed type ........................................................................ Injection (electric pump)
Fuel tank capacity ........................................................... 16 liters
Electric feed ................................................................... Alternator
Movement transmission
Gearbox with continual variation automatic transmission with reverse and forward gear.
Automatic centrifugal clutch.
Maximum speed authorized.
Suspension
Double action, hydraulic shock absorbers with front and back helical springs
Direction
Direction type : rack (without maintenance)
Steering diameter :8.20m
Braking
Service brake : hydraulic double circuit which acts on front and back wheels
Parking brake : mechanical, it acts on the 2 back wheels
Wheels
Sizes : 145/60R13 65S
Wheels pressure:Front = 1,6 bar.
Back = 1,8 bar.
Body
Carcase in aluminium mechanical soldered profiles
Floor and apron in SANDWIFORM cellular composite panels
ABS trim
Weight and size
Discharged weight : 348 kg.
Running weight : 400 kg.
Total athorized loaded weight : 620 kg.
TECHNICAL CHARACTERISTICS
7
SIZES : (in mm)
8
To take out the door, open the bonnet and unplug
the battery using the red speed disconnecting cable terminal
(+).
Take off the ducts of the body pillar, take out and unplug
the 2 connectors of the window winder beam and central locking
✱.
✱It depends on the version
DOOR REMOVAL
Hold the door with the handle and put the 2 fixing screws
of the hinges.
(Set screw 7 N/m)
The fitting of the door is made at the reverse from the
removal operations.
Before intervening on any components of the
electric setting, unplug the positive cable (red)
of the battery.
9
Take the fixing screw out of the interior door opening
switch.
INTERVENTIONS
ON THE INTERIOR DOOR
EQUIPEMENTS
Take out the cap of the handle.
With a screwdriver, unclip the opening tip on the
handle.
Take out the command.
Take off the trim starting in a conner
(fixed with a VELCRO strip)
We advice you to hold the sticker VELCRO
to avoid that it comes undone.
10
Take out the interior and exterior lock.
With a cuciform screwdriver, unscrew the fixing screw and take off
the plastic handle.
Take out the 2 fixing screws of the exterior lock
(key 6 sections).
LOCK AND CYLINDER LOCK DOORS
NOTA:to make the following operations easier, we advice
you to take the door out.
(see chapter "door removal" page 8)
Take out the central locking rod inside the door.
Take out the cylinder lock,pulling up its fixing fork and taking
off thecylinder lock from its place.
Inhaltsverzeichnis
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