MILACRON G Series Bedienungsanleitung
TEMPERATURE CONTROLLER
MILACRON MODEL
I.O.M. #162 updated : 10/04/2018
INSTRUCTION MANUAL • INSTALLATION • OPERATION • MAINTENANCE
Models with
G Series Instrument
Model:
Serial Number :
PROCESS SUPPORT BUSINESS
4165 Halfacre Road
Batavia, Ohio 45103
www.milacron.com
Phone: 513-536-2584
INSTRUCTION MANUAL
MFC with
‘G’ SERIES INSTRUMENT
COVERING
INSTALLATION
OPERATION
MAINTENANCE
TEMPERATURE CONTROLLER
MILACRON MODEL
PROCESS SUPPORT BUSINESS
4165 Halfacre Road Batavia, Ohio 45103
www.milacron.com Phone: 513-536-2584
Temperature Control Units : MFC with G Series Instrument
Page: 4
Milacron Process Support Business
4165 Halfacre Road Batavia, Ohio 45103
Phone: 513-536-2584
www.milacron.com
TABLE OF CONTENTS
1.0 GENERAL 9
1.1 Receiving Instructions 10
1.2 Introduction 10
1.3 Safety 10
1.4 Water Treatment 11
1.5 Components 11
2.0 INSTALLATION 13
2.1 General 14
2.2 To and From Process Connections 14
2.3 Water Supply Connection 15
2.4 Drain Connection 15
2.5 Electrical Connection 17
3.0 START UP SEQUENCE 21
3.1 General 22
3.2 Machine Start Up and Operation 22
3.3 Instrument : Quick Start 26
3.4 Instrument : Basic Navigation 27
3.5 Instrument : Operating Screens 29
3.6 Instrument : Fault Screens 30
3.7 Instrument : Main Menu 31
3.8 Instrument : Setpoints Menu 31
3.9 Instrument : Utilities Menu 33
3.10 Instrument : Network Menu 34
3.11 Instrument : Features menu 35
3.12 Instrument : Flow Menu (option) 38
3.13 Instrument : Options Menu 39
3.14 Instrument : Machine Menu 40
3.15 Shut Down - Disconnect 41
4.0 TROUBLESHOOTING 43
4.1 Unit Will Not Start (Display is not Illuminated) 44
4.2 Unit Will Not Start (Display Illuminated) 44
4.3 Unit Stops 44
4.4 Unit Overheats 45
4.5 Unit Underheats 46
4.6 Pressure Relief Valve Leaks 46
4.7 Cooling Valve Fault 47
5.0 MAINTENANCE 49
5.1 Pump Seal Replacement 50
5.2 Heating Cylinder Replacement 53
5.3 AVTTM Cooling Valve Service 56
5.4 Voltage Changeover 59
5.5 Sensor Probe Service 61
5.6 Pressure Switch Service 62
5.7 Electronic Instrument Repair Policy And Procedure 63
5.8 Temperature Probe Calibration 64
5.9 Heater Contactor and Pump Motor Starter 66
Temperature Control Units : MFC with G Series Instrument
Page: 5
Milacron Process Support Business
4165 Halfacre Road Batavia, Ohio 45103
Phone: 513-536-2584
www.milacron.com
6.0 COMPONENTS 67
6.1 Mechanical system 68
6.2 Electrical system 69
7.0 RELATED DRAWINGS 71
7.1 Physical 72
7.2 Circuit Schematic 73
7.3 Regulator / Bypass Installation 74
7.4 Dual Zone Dolly 75
7.5 Stacking Rack 76
8.0 APPENDIX 77
8.1 Model # And Suffix Coding 78
8.2 Interpretation of Process Pressure Gauges 79
8.3 Mold Purge Operation 80
8.4 Remote & Auto Start Feature Configuration 82
8.5 SPI Commands 84
8.6 Communications Cable 87
8.7 Optional Alarm Operation 88
8.8 AVTTM Valve Components 89
8.9 AS5 Pump Parts List - 1/2 HP to 1 HP 90
8.10 AS5 Pump Parts List - 1 1/2 HP to 3 HP 91
8.11 Standard SK-G English Factory Default Settings 92
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Temperature Control Units : MFC with G Series Instrument
Page: 7
Milacron Process Support Business
4165 Halfacre Road Batavia, Ohio 45103
Phone: 513-536-2584
www.milacron.com
1.0 GENERAL
1.1 Receiving Instructions
1.2 Introduction
1.3 Safety
1.4 Water Treatment
1.5 Components
Temperature Control Units : MFC with G Series Instrument
Page: 8
Milacron Process Support Business
4165 Halfacre Road Batavia, Ohio 45103
Phone: 513-536-2584
www.milacron.com
1.1 RECEIVING INSTRUCTIONS
A. Temperature control units are generally shipped skid mounted, boxed and wrapped in
plastic prior to shipment.
B. Unbox the unit before accepting delivery. Check for visible damage and document any
evident damage on the delivery receipt or refuse the shipment. Shipping damage is the
responsibility of the carrier.
C. In order to expedite payment for damages, should they occur, follow proper procedures
and keep detailed records. Take photographs of any suspected damage.
1.2 INTRODUCTION
A. This manual covers temperature control units from 10 to 34 kW of heating capacity using
the G Series microprocessor control instrument. The standard uid operating temperature
range for this temperature control unit is 32°F to 250°F for units. Consult the factory if you
have questions about the operating range of your temperature control unit.
B. The intent of this manual is to serve as a guide in the installation, operation and
maintenance of your temperature control unit. Improper installation can lead to equipment
damage and poor performance. Failure to follow the installation, operation and
maintenance instructions may result in damage to the unit that is not covered under the
limited warranty. This manual is for standard products. The information contained in this
manual is intended to be general in nature. The information is typical only and may not
represent the actual unit purchased.
C. When calling for assistance from the Manufacturer’s Service Department, it is important
to know the model and serial number of the particular unit. The model number includes
critical unit information which is helpful when troubleshooting operating difculties. The
serial number allows the service team to locate manufacturing and testing records which
can have additional information relating to a particular unit.
1.3 SAFETY
A. It is important to become thoroughly familiar with this manual and the operating
characteristics of the unit.
B. It is the owner’s responsibility to assure proper operator training, installation, operation,
and maintenance of the unit.
C. Observe all warning and safety placards applied to the unit. Failure to observe all
warnings can result in serious injury or death to the operator and severe mechanical
damage to the unit.
D. Observe all safety precautions during installation, startup and service of this equipment
due to the presence of high voltage. Only qualied personnel should install, startup and
WARNING: This equipment contains hazardous voltages that can cause severe injury or
death. Disconnect and lock out incoming power before installing or servicing the equipment.
Temperature Control Units : MFC with G Series Instrument
Page: 9
Milacron Process Support Business
4165 Halfacre Road Batavia, Ohio 45103
Phone: 513-536-2584
www.milacron.com
service this equipment.
E. When working on this equipment, observe precautions in literature and on tags, stickers
and labels located on the equipment. Wear work gloves and safety glasses.
F. Before installing and operating the unit, be aware of and follow any local laws and codes
that apply to the installation.
G. Samples of Warning Labels applied to typical temperature control units.
1. Alerts users to the danger of high voltage.
2. Alerts the user to possible explosive danger.
3. Alerts the user to a hot surface danger due to high operating temperatures.
1.4 WATER TREATMENT
A. The fluid used in your temperature control unit will greatly effect its short and long-
term operation. Lack of as well as improper water treatment can damage the
temperature control unit by causing scale build-up, excessive corrosion and/or bacterial
contamination. It is the equipment owner’s responsibility to prevent damage caused by
poor water quality. The services of a water treatment professional is recommended.
CAUTION
WARNING
J5318-BF
Temperature Control Units : MFC with G Series Instrument
Page: 10
Milacron Process Support Business
4165 Halfacre Road Batavia, Ohio 45103
Phone: 513-536-2584
www.milacron.com
Manual & Quick
Start Guide
Lift-Off Cover
Panel
Electrical Panel
WARNING: Improper water treatment will void unit warranty.
B. The use of untreated or improperly treated water in a temperature control unit may result
in scaling, erosion, corrosion, algae, bacteria or slime. The manufacturer recommends
ltering the process water to prevent solids from plugging critical parts.
C. It is recommended that the services of a qualied water treatment specialist be engaged
to determine what water treatment is required.
D. The Factory assumes no responsibility for equipment failures which result from untreated
or improperly treated water.
D. Do not use deionized water in this unit. Some customized units may be compatible with
deionized water. Consult the factory before using deionized water.
1.5 COMPONENTS
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