Miller Watertank L Bedienungsanleitung

Watertank L

Description

OM-180 231B 2015−08

Visit our website at

www.MillerWelds.com

File: Accessory

(PU 301)

CoolingSystem

Miller Electric manufactures a full line

of welders and welding related equipment.

For information on other quality Miller

products, contact your local Miller distributor to receive the latest full

line catalog or individual specification sheets. To locate your nearest

distributor or service agency call 1-800-4-A-Miller, or visit us at

www.MillerWelds.com on the web.

Thank you and congratulations on choosing Miller. Now you can get

the job done and get it done right. We know you don’t have time to do

it any other way.

That’s why when Niels Miller first started building arc welders in 1929,

he made sure his products offered long-lasting value and superior

quality. Like you, his customers couldn’t afford anything less. Miller

products had to be more than the best they could be. They had to be the

best you could buy.

Today, the people that build and sell Miller products continue the

tradition. They’re just as committed to providing equipment and service

that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your

Miller products. Please take time to read the Safety precautions. They

will help you protect yourself against potential hazards on the worksite.

We’ve made installation and operation quick

and easy. With Miller you can count on years

of reliable service with proper maintenance.

And if for some reason the unit needs repair,

there’s a Troubleshooting section that will

help you figure out what the problem is. The

parts list will then help you to decide the

exact part you may need to fix the problem.

Warranty and service information for your

particular model are also provided.

Miller is the first welding

equipment manufacturer in

the U.S.A. to be registered to

the ISO 9001 Quality System

Standard.

Working as hard as you do

− every power source from

Miller is backed by the most

hassle-free warranty in the

business.

From Miller to You

Mil_Thank 2009−09

TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1.................................

1-1. Symbol Usage 1.......................................................................

1-2. Cooling Equipment Hazards 1............................................................

1-3. Additional Symbols For Installation, Operation, And Maintenance 1.............................

1-4. California Proposition 65 Warnings 2......................................................

1-5. Principal Safety Standards 2.............................................................

SECTION 2 − SPECIFICATIONS 3..............................................................

2-1. Serial Number And Rating Label Location 3................................................

2-2. Specifications 3........................................................................

2-3. Coolant Requirements 3................................................................

SECTION 3 − INSTALLATION 4................................................................

3-1. Connections 4.........................................................................

SECTION 4 − MAINTENANCE AND TROUBLESHOOTING 5.......................................

4-1. Routine Maintenance 5.................................................................

4-2. Coolant Maintenance 5.................................................................

4-3. Troubleshooting 6......................................................................

SECTION 5 − ELECTRICAL DIAGRAMS 6.......................................................

SECTION 6 − PARTS LIST 8...................................................................

OM-180 231 Page 1

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING

coolers 2013-10

Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions.

1-1. Symbol Usage

DANGER! − Indicates a hazardous situation which, if

not avoided, will result in death or serious injury. The

possible hazards are shown in the adjoining symbols

or explained in the text.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury. The possible

hazards are shown in the adjoining symbols or ex-

plainedin the text.

NOTICE − Indicates statements not related to personal injury.

Indicates special instructions.

This group of symbols means Warning! Watch Out! ELECTRIC

SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-

bols and related instructions below for necessary actions to avoid the

hazards.

1-2. Cooling Equipment Hazards

The symbols shown below are used throughout this manual

to call attention to and identify possible hazards. When you

see the symbol, watch out, and follow the related instructions

to avoid the hazard. The safety information given below is

only a summary of the more complete safety information

found in the Safety Standards listed in Section 1-5. Read and

follow all Safety Standards.

Only qualified persons should install, operate, maintain, and

repair this unit.

During operation, keep everybody, especially children, away.

Touchinglive electrical parts can cause fatal shock

or severe burns. The input power circuit and machine

internal circuits are also live when power is on

Incorrectly installed or improperly grounded equip

mentis a hazard.

ELECTRIC SHOCK can kill.

Do not touch live electrical parts.

Disconnect input power or stop engine before installing or

servicing this equipment. Lockout/tagout input power according to

OSHA 29 CFR 1910.147 (see Safety Standards).

Properly install, ground, and operate this equipment according to

its Owner’s Manual and national, state, and local codes.

Always verify the supply ground − check and be sure that input

powercord ground wire is properly connected to ground terminal in

disconnect box or that cord plug is connected to a properly

groundedreceptacle outlet.

Keepcords dry, free of oil and grease, and protected from hot metal

and sparks.

Frequently inspect input power cord and ground conductor for

damageor bare wiring – replace immediately if damaged – bare

wiring can kill.

Turn off all equipment when not in use.

Use only well-maintained equipment. Repair or replace damaged

parts at once. Maintain unit according to manual.

Keep all panels and covers securely in place.

HOT PARTS can burn.

Do not touch hot parts bare handed.

Allow cooling period before working on equip-

ment.

To handle hot parts, use proper tools and/or

wear heavy, insulated welding gloves and

clothingto prevent burns.

HOT PARTS can burn.

Do not touch hot parts bare handed.

Allow cooling period before working on equip-

ment.

To handle hot parts, use proper tools and/or

wear heavy, insulated welding gloves and

clothingto prevent burns.

FLYING METAL or DIRT can injure eyes.

Wear approved safety glasses with side

shields even under your welding helmet.

1-3. Additional Symbols For Installation, Operation, And Maintenance

FALLING EQUIPMENT can injure.

Use equipment of adequate capacity to lift and

supportunit.

If using lift forks to move unit, be sure forks are

long enough to extend beyond opposite side of

unit.

Keep equipment (cables and cords) away from moving vehicles

when working from an aerial location.

Followthe guidelines in the Applications Manual for the Revised

NIOSH Lifting Equation (Publication No. 94−110) when manu-

ally lifting heavy parts or equipment.

OVERUSE can cause OVERHEATING

Allow cooling period; follow rated duty cycle.

Do not block or filter airflow to unit.

MOVING PARTS can injure.

Keep away from moving parts such as fans.

Keep all doors, panels, covers, and guards

closed and securely in place.

Have only qualified persons remove doors, panels, covers, or

guards for maintenance and troubleshooting as necessary.

Reinstalldoors, panels, covers, or guards when maintenance is

finishedand before reconnecting input power.

OM-180 231 Page 2

READ INSTRUCTIONS.

Read and follow all labels and the Owner’s

Manualcarefully before installing, operating, or

servicing unit. Read the safety information at

the beginning of the manual and in each

section.

Use only genuine replacement parts from the manufacturer.

Perform maintenance and service according to the Owner’s

Manuals,industry standards, and national, state, and local codes.

Read and understand the Safety Data Sheets (SDSs) and the

manufacturer’s instructions for adhesives, coatings, cleaners,

consumables,coolants, degreasers, fluxes, and metals.

1-4. California Proposition 65 Warnings

Welding or cutting equipment produces fumes or gases

which contain chemicals known to the State of California to

cause birth defects and, in some cases, cancer. (California

Health & Safety Code Section 25249.5 et seq.)

This product contains or produces a chemical known to the

state of California to cause cancer or birth defects (or other

reproductiveharm). (California Health & Safety Code Section

25249.5et seq.)

This product contains chemicals, including lead, known to

the state of California to cause cancer, birth defects, or other

reproductiveharm. Wash hands after use.

1-5. Principal Safety Standards

SafetyinWelding, Cutting, and Allied Processes, ANSI Standard Z49.1,

is available as a free download from the American Welding Society at

http://www.aws.orgor purchased from Global Engineering Documents

(phone:1-877-413-5184, website: www.global.ihs.com).

SafePractices for the Preparation of Containers and Piping for Welding

and Cutting, American Welding Society Standard AWS F4.1, from Glob-

al Engineering Documents (phone: 1-877-413-5184, website:

www.global.ihs.com).

SafePractices for Weldingand Cutting Containers that have Held Com-

bustibles,American Welding Society Standard AWS A6.0, from Global

EngineeringDocuments (phone: 1-877-413-5184,

website: www.global.ihs.com).

NationalElectrical Code, NFPA Standard 70, from National Fire Protec-

tion Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:

www.nfpa.organd www. sparky.org).

SafeHandling of Compressed Gases in Cylinders, CGA Pamphlet P-1,

from Compressed Gas Association, 14501 George Carter Way, Suite

103, Chantilly, VA 20151 (phone: 703-788-2700, website:

www.cganet.com).

Safety in Welding, Cutting, and Allied Processes, CSA Standard

W117.2,from Canadian Standards Association, Standards Sales, 5060

Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone:

800-463-6727, website: www.csa-international.org).

SafePractice For Occupational And Educational Eye And Face Protec-

tion,ANSI Standard Z87.1, from American National Standards Institute,

25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, web-

site: www.ansi.org).

Standardfor Fire Prevention During Welding, Cutting, and Other Hot

Work, NFPA Standard 51B, from National Fire Protection Association,

Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org.

OSHA, Occupational Safety and Health Standards for General Indus-

try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,

and Part 1926, Subpart J, from U.S. Government Printing Office, Super-

intendentof Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954

(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—

phone for Region 5, Chicago, is 312-353-2220, website:

www.osha.gov).

ApplicationsManual for the Revised NIOSH Lifting Equation, The Na-

tional Institute for Occupational Safety and Health (NIOSH), 1600

Clifton Rd, Atlanta, GA 30333 (phone: 1-800-232-4636, website:

www.cdc.gov/NIOSH).

OM-180 231 Page 3

SECTION 2 − SPECIFICATIONS

2-1. Serial Number And Rating Label Location

Theserial number and rating information for this product is located on the back. Use rating label to determine input power requirements and/or rated

output.For future reference, write serial number in space provided on back cover of this manual.

2-2. Specifications

Recirculating Coolant System For Water-Cooled GTAW Torches And GMAW Guns

Use With Guns/Torches Rated Up To 600 Amperes

3 gal (11.4 L) Coolant Tank Capacity; Maximum Cooling Capacity: 14,000 BTU/hr At 1.25 qt/min (1.2 L/min)

Dimensions: 23 in. (584 mm) Long, 12 in. (305 mm) Wide, 13-1/4 in. (337 mm) High Weight: 39 lb (18 kg)

Input Power: 100 Volts AC, 6.9 Amps, 50/60 Hz, Single-Phase Input Power

2-3. Coolant Requirements

MILLERLow

Conductivity Coolant

No. 174 599**

MILLER Aluminum Protecting

Coolant No. 174 600**;

Distilled Or Deionized Water OK

Above 32°F (0°C)

GTAW Or Where

HF* Is Used GMAW Or Where Coolant

Contacts Aluminum Parts Or

Where HF* Not Used

Application

*HF: High Frequency Current

**MILLER coolants protect to -37°F (-38°C) and resist algae growth.

Coolant

OM-180 231 Page 4

SECTION 3 − INSTALLATION

3-1. Connections

801 190-D / 801 191-D

!Turn off power and disconnect

cooler plug.

!Install customer supplied power

plug and receptacle according to

all national, state, and local codes

1 Lift -Eye

If placing cooling unit on welding power

source, slots are provided in bottom of

unit so it fits over lift-eye.

To prevent overheating, make sure cool-

ing unit is positioned so airflow is not re-

stricted.

NOTICE − If welding power source has

a water valve, do not connect hoses to

water valve. Connect hoses as shown.

2 Coolant Out Hose

3 Coolant In Hose

4 Coolant Tank Cap

Filltank with coolant. Use table in Section

2-3 to select proper coolant. Keep cool-

ant level full.

5 Flow Indicator

6 Power Switch

Use switch to turn cooler on and off.

7 Input power cord.

Customerto supply and install correct in-

put power plug and matching receptacle.

Operation:

Turn power switch On. Flow indicator

spins to indicate that at least 0.53 qt/min

(0.5 L/min) of coolant is flowing.

GTAW Connections

GMAW Connections

Tools Needed:

5/8 in.

456

OM-180 231 Page 5

SECTION 4 − MAINTENANCE AND TROUBLESHOOTING

4-1. Routine Maintenance

!Turn off power and unplug input power

cord..

Recycle

Coolant.

= Check = Change = Clean = Replace

* To be done by Factory Authorized Service Agent Reference

Every

Month Section 4-2

Clean Coolant Filter Blow Out Heat Exchanger Fins

Every

Six

Months

Section 2-3, 4-2

Replace cracked parts Replace unreadable

Labels  ChangeCoolant If Using Water

Every

Twelve

Months

Section 2-3, 4-2

 ChangeCoolant If Using Miller Coolant

3/8 in.

Tools Needed:

4-2. Coolant Maintenance

805 493-A / Ref. 801 194

1 CoolantFilter

Unscrew housing to clean filter.

Changingcoolant: Drain coolant by

tippingunit forward. Fill with clean

waterand run for 10 minutes. Drain

and refill.

If replacing hoses, use hoses

compatible with ethylene gly-

col, such as buna-N, neoprene,

or hypalon.

Recycle

Coolant.

OM-180 231 Page 6

4-3. Troubleshooting

Trouble Remedy

Coolant system does not work. Be sure input power cord is plugged in to energized receptacle.

Check line fuses or circuit breaker, and replace or reset if necessary.

Motor overheated. Unit starts running when motor has cooled.

Have Factory Authorized Service Agent check Power switch and motor.

Decreased or no coolant flow. Add coolant.

Check for clogged hoses or coolant filter.

Disconnect pump, and check for sheared coupling. Replace coupling if necessary.

SECTION 5 − ELECTRICAL DIAGRAMS

135 796-D

Figure 5-1. Circuit Diagram

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