Milltronics 160 Bedienungsanleitung

33455500

Rev. 3.1

IQ RADAR 160

Instruction Manual PL-550 January 2001

IQ RADAR I60

Safety Guidelines

Warning notices must be observed to ensure personal safety as well as that of others, and to

protect the product and the connected equipment. These warning notices are accompanied

by a clarification of the level of caution to be observed.

Qualified Personnel

This device/system may only be set up and operated in conjunction with this manual.

Qualified personnel are only authorized to install and operate this equipment in accordance

with established safety practices and standards.

Warning: This product can only function properly and safely if it iscorrectly transported,

stored, installed, set up, operated, and maintained.

Note: Always use product in accordance with specifications.

This document is available in bound version and in

electronic version. We encourage users to

purchase authorized bound manuals, or to view

electronic versions as designed and authored by

Siemens Milltronics Process Instruments Inc.

Siemens Milltronics Process Instruments Inc. will

not be responsible for the contents of partial or

whole reproductions of either bound or electronic

versions.

While we have verified the contents of

this manual for agreement with the

instrumentation described, variations

remain possible. Thus we cannot

guarantee full agreement. The

contents of this manual are regularly

reviewed and corrections are included

in subsequent editions. We welcome

all suggestions for improvement.

Technicaldata subject to change.

MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments Inc.

Contact SMPI Technical Publications at the following address:

Technical Publications

Siemens Milltronics Process Instruments Inc.

1954 Technology Drive, P.O. Box 4225

Peterborough, Ontario, Canada, K9J 7B1

Email: techpubs@milltronics.com

For the library of SMPI instruction manuals, visit our Web site: www.milltronics.com

PL-550 IQ Radar 160/160 Ex Page 3

Table of Contents

General Information.........................................................................................5

About this Manual......................................................................................5

About IQ Radar 160/160 Ex......................................................................6

Specifications...................................................................................................7

IQ Radar 160/160 Ex................................................................................7

Installation.......................................................................................................11

Location ...................................................................................................11

Dimensions: Standard Unit with Rod Antenna.......................................12

Dimensions: Ex Unit with Rod Antenna.................................................13

Dimensions: Threaded Rod....................................................................14

Dimensions: Horn....................................................................................15

Dimensions: Waveguide Extension........................................................16

Dimensions: Sanitary Horn.....................................................................17

Dimensions: Sanitary Rod......................................................................18

Dimensions: Waveguide.........................................................................19

Dimensions: Flanges ..............................................................................20

Mounting..................................................................................................21

Rod Assembly.........................................................................................23

Mounting: Rod Assembly........................................................................24

Mounting: Manhole Covers.....................................................................25

Mounting: Horn Antennas.......................................................................25

Mounting: Waveguide Antenna..............................................................26

Mounting: Still pipe or Side pipe.............................................................27

Mounting: Horn with Waveguide Extensions.........................................28

Mounting: Sanitary Mounting..................................................................28

Mounting: Location/Beam Angle ............................................................29

Interconnection........................................................................................30

Start Up............................................................................................................33

Overview..................................................................................................33

Display.....................................................................................................35

Aiming the Hand Programmer................................................................35

Local Operation.......................................................................................36

Operation

........................................................................................................41

Overview..................................................................................................41

Transceiver..............................................................................................41

Loss of Echo............................................................................................42

Blanking...................................................................................................42

Analog Output..........................................................................................43

Run / Program.........................................................................................45

Application Example: Asphalt in Storage Tank......................................46

Application Example: Horizontal Tank with Volume..............................47

Page 4 IQ Radar 160/160 Ex PL-550

Application Example: Juice Batch Tank with Sanitary Horn Antenna ..48

Application Example: Sliding Waveguide on Anaerobic Digesters.......49

Application Example: Stand Pipe .........................................................50

Parameter Descriptions..............................................................................53

Troubleshooting

.........................................................................................63

Maintenance

...............................................................................................64

Appendix I....................................................................................................65

Alphabetical Parameter List .................................................................65

Appendix II...................................................................................................67

Appendix III..................................................................................................69

Temperature Derating ..........................................................................69

Rod Antenna ANSI Hole Pattern, 150# ................................................70

Rod Antenna DN Hole Pattern, PN16 ..................................................70

Rod Antenna Threaded Connection.....................................................71

Rod Antenna Sanitary Connection.......................................................71

Horn Antenna or Wave Guide Still Pipe – ANSI Hole Pattern, 150#....72

Horn Antenna or Wave Guide Still Pipe DN Hole Pattern, PN16 .........72

Horn Antenna Sanitary Connection......................................................73

Appendix IV .................................................................................................75

BZT Approval – English........................................................................75

BZT Approval – German Original Text.................................................76

Index.............................................................................................................77

PL-550 IQ Radar 160/160 Ex Page 5

General Information

About this Manual

Refer to this manual for proper installation and operation of your IQ Radar

160/160 Ex.

Installation

gives you step-by-step direction for the installation and

interconnection of your IQ Radar 160/160 Ex.

Start-up

instructs you in how to operate the keypad, program the

unit and read the display.

Operation

describes the operation of the IQ Radar 160/160 Ex.

Applications

looks at the IQ Radar 160/160 Ex from a practical point of

view, using a typical application example.

Parameters

lists the parameters available to you, with a description of

their function and use. You are urged to read this section

to familiarize yourself with the parameters available to you

and get your IQ Radar 160/160 Ex working to its fullest.

Troubleshooting

tabulates symptoms, causes and actions to common

installation and application problems that you might

encounter. Hopefully you will never have to read this

section, but know it’s there to help you.

Appendices

An alphabetical cross-reference of the parameters and

their numbers, a record sheet for jotting down parameter

values, a Temperature Derating Chart, as well as a list of

approvals and certificates.

Page 6 IQ Radar 160/160 Ex PL-550

General Information

About IQ Radar 160/160 Ex

The IQ Radar 160/160 Ex is to be used only in the manner outlined in this

manual.

IQ Radar 160/160 Ex is a versatile process material level monitoring

instrument. Material level measurement is achieved using advanced pulse

radar techniques. The unit consists of an electronic component coupled to the

antenna and process connection.

IQ Radar 160/160 Ex Features:

{ANSI, DIN flange or sanitary tri-clamp mounting

{corrosion-resistant construction, epoxy coated aluminium enclosure with

stainless steel flange and Teflon®1antenna and process seal.

{local display

{infrared keypad

{Dolphin-compatible

IQ Radar 160/160 Ex Applications:

{liquids, slurries

{process temperatures up to 200°C

{vacuum and pressurized vessels

IQ Radar 160/160 Ex Approvals and Certificates

{safety and radio

{hazardous area

Note:

See Specifications on page 7 for an approvals listing and Appendix IV on

page 75 for approvals documentation.

1 Teflon is a registered trademark of Du Pont

PL-550 IQ Radar 160/160 Ex Page 7

Specifications

Every attempt has been made to ensure the accuracy of these specifications,

however Milltronics reserves the right to change them at any time. Contact

your Milltronics representative for the most recent specifications.

IQ Radar 160/160 Ex

Power:

{AC version: {100/115/200/230 ±15% V ac2, 50/60 Hz, 15 VA

{DC version: {18 –36 V dc, 15W

Fuse:

{AC version: {FU1, 2AG type, slow blow, .25 Amp, 250V

{DC version: {F1, 2AG type, slow blow, 0.375A, 250V

Interface:

{analog output: {optically-isolated 0/4-20 mA into 750 Ωmax, 0.02

mA resolution

{Dolphin/RS-485 link: {refer to Dolphin Plus product specification

{programmer link: {infrared receiver (refer to Programmer

specification on page 9)

{display (local): {backlit, alphanumeric and multi-graphic liquid

crystal for readout and entry

Performance:

{frequency: {5.8 GHz (U.S.A. 6.3 GHz)

{accuracy at 20°C: {better than ±0.3% of range from 1 to 15 m

{temperature drift: {<±0.5% of range from –40 to 60°C (-40 to 392°F)

{measuring range: {0.4 to 15 m

{repeatability: {± 10 mm

{fail-safe: {mA programmable high, low or hold upon LOE

condition

Mechanical:

Process Connections: Refer to Appendix III for pressure / temperature

limitations.

{flat faced flanges: {316 stainless steel, 2”, 3”, 4”, 50mm, 80mm,

100mm. Bolt hole pattern to ANSI & DIN types.

{threaded connection: {316 stainless steel, 1-1/2”or 2”, NPT, BSP,G

{sanitary connection: {316 stainless steel, 2”, 3”, or 4”tri-clamp

2Factory set –see device nameplate

Page 8 IQ Radar 160/160 Ex PL-550

Specifications

Antennas:

{dielectric rod: {Teflon®3(PTFE)

{Ultra high molecular weight Polyethylene

(UHMW-PE4)

{Length 41cm (16.3”) including integral gasket

{horn: {316 stainless steel

{nominal diameters 100mm (4”), 150mm (6”),

200mm (8”)

{emitter cone PTFE or UHMW-PE4

{waveguide extensions optional

{waveguide: {316 stainless steel

{emitter cone PTFE or UHMW-PE4

Sanitary Antennas (FDA approved materials):

{dielectric rod: {one piece UHMW-PE4, optional PTFE

{2”, 3”, 4”tri-clamp connection

{horn: {304 stainless steel (316 special order)

{horn with integral 4”tri-clamp connection

{PTFE emitter

Enclosure (electronic):

{construction: {aluminium, epoxy coated

{conduit: {2 x 1/2" NPT or PG 16 entry

{ingress protection: {Type 6 / NEMA 6, IP-67

Weight:

{6.5 kg (14.3 lb) with 2"/150 psi flange

weight will vary with flange size and rating

Environmental:

{location: {indoor/outdoor

{altitude: {2000 m max

{ambient temperature: {-40 to 60°C (-40 to 140°F)5

{relative humidity: {suitable for outdoor

(Type 6/NEMA 6/IP 67 enclosure)

{installation category: {II for ac version; I for dc version

{pollution degree: {4

3Teflon is a registered trademark of Du Pont

4Not available for CENELEC EEx approval

5See Temperature Derating on page 69 and Approvals on page 9.

PL-550 IQ Radar 160/160 Ex Page 9

Specifications

Process:

{material dielectric: {εr> 1.8

(For εr< 3, you should use a wave guide antenna or

still pipe. See Mounting: Waveguide Antenna on page

26 or Mounting: Still pipe or Side pipe on page 27.)

{temperature: {UHMW-PE -40 to 80°C (-40 to 176°F)

{PTFE -40 to 200°C (-40 to 392°F)5

{pressure (vessel): {dependant on process connection type and

temperature. Refer to Appendix III on page 69 for

charts.

Approvals (refer to device nameplate):

{safety: {CSANRTL/C, CE, FM

{radio: {BAPT, Industry Canada, FCC

{hazardous areas:

{IQ Radar 160: {CSA Class I/II, Div.2, Group A, B, C, D, F

(standard) and G, Class III.

{CE, CSANRTL/C FM (non-hazardous)

{IQ Radar 160Ex6:{Cenelec/Sira7, EEx de IIB+H2 T6 (Note: antenna

may be used in Zone 0 environments).

{FM (USA) Class I, Div 1, Group A, B, C, D. Class

II/III, Div. 1, Group E, F, G (Class I, Zone 1 IIC

T6)

{CSA Class I/II, Div. 1, Group B, C, D, E, F, G.

{CE, CSANRTL/C FM (non-hazardous)

{Canadian Registration Number (CRN) for pressure fittings8:

Ontario, British Columbia, Alberta: OF6494.512

others pending

{3A Sanitary

Contact Milltronics for complete and up to date list of approvals.

Programmer (remote keypad):

{enclosure: {general purpose

67 mm w x 100 mm h x 25 mm d

(2.6" w x 4" h x 1" d)

{ambient temperature: {-20 to 50°C (-5 to 122°F)

{interface: {proprietary infrared pulse signal

{power: {9V battery (ANSI/NEDA 1604, PP3 or equivalent)

{weight: {150g (0.3 lb)

6Cenelec: -20 to 40°C (-4 to 104°F), CSA and FM: -20 to 60°C (-4 to 140°F) ambient

7Approved for PTFE material only

8All process connections except for the sliding waveguide

Page 10 IQ Radar 160/160 Ex PL-550

Specifications

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