Milwaukee WCE 65 Bedienungsanleitung

Instruction for use

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WCE 65

Accessory

■

Zubehör

■

Accessoire

■

Accessorio

■

Accesorio

■

Acessório

■

Toebehoren

■

Tilbehør

■

Tilbehör

■

Lisälaite

■

Aksesuar

■

Принадлежности

■

(mm) b

(mm) c

(mm) m/sec Id.-No. 4932-

230 2,5 22,2 80

•

3485 54

200 2,5 22,2 80

•

3671 25

230 2,5 22,2 80

•

3485 53

3671 99

3627 78

3347 04

3627 77

3628 07

3265 25

ENGLISH 3

WCE 65

Introduction

Youdemand the bestand buy quality- quality providedby Milwaukee. Wehave built

for you a reliable and lasting tool. Working effectively and without endangering your

health is only possible if this instruction for use is read carefully before first using the

tool. We want to satisfy our customers and would like you to buy again

Electric

Power Tools from Milwaukee.

Technical Data

Safety advice

■

Please pay attention to the safety instructions in the attached leaflet!

■

Do not pierce the motor housing as this could damage the double insulation (use

adhesives).

■

Always pull the plug from the mains before making any settings or carrying out main-

tenance.

■

Only plug-in when machine is switched off.

■

Keep mains lead clear from working range of the machine. Always lead the cable

away behind you.

■

Before use check machine, cable, and plug for any damages or material fatigue. Re-

pairs should only be carried out by authorised service agents.

■

After switching off, the machine will not be idle immediately. (After-running of the

work spindle.) Allow the machine to come to a stop before putting down.

■

Never reach into the danger area of the machine when it is running.

■

Always wear safety goggles and ear protectors when working with this machine. It

is further recommended to wear safety gloves, apron, as well as sturdy non-slipping

shoes.

■

Always keep a safe footing and hold machine with both hands.

■

Always use the protective shields on the machine.

■

Always use the additional handle.

■

Only use the machine with a suitable dust-remover!

■

Immediately switch off the machine in case of considerable vibrations or if other mal-

functions occur. Check the machine in order to find out the cause.

■

Only use and store diamond cutting discs according to the manufacturer's instruc-

tions.

■

Only use sharpened and flawless diamond cutting discs. Immediately exchange

bent or cracked diamond cutting discs. Carry out a test run without load for at least

30 seconds.

■

Only use tools whose permitted speed is at least as high as the highest no-load

speed of the machine.

Type (110V) WCE 65 WCE 65

Nominal power (W) 2100 2300

No-load speed (min-1) 6600 6600

Grinding disk diameter (mm)

Concrete (Recommendation) 200 200

Brick and tile 230 230

Cutting depth (mm)

Concrete 10-55 10-55

Brick and tile 10-65 10-65

Cutting width (mm)

with standard set of distance plates 17-56 17-56

with special set of distance plates 8-16 8-16

Weight (kg) 8.4 8.4

Smooth start ••

No-load speed limiter ••

Overload protection ••

Inﬁnitely variable cutting width adjustment ••

Parallel guide ••

ENGLISH 4

WCE 65

■

Pay attention to the dimensions of the cutting discs. The diameter of the centre hole

must fit the flange without play. Do not use any reduction pieces or adapters.

Measured

sound value

Measured values determined according to EN 50 144.

Typically the A-weighted noise levels of the tool are:

Sound pressure level = 93 dB (A).

Sound power level = 106 dB (A).

Wear ear protectors!

Measured

vibration value

Typically the hand-arm vibration is below 2.5 m/s

Usage

The infinitely variable cutting width adjustment has the advantage that if the cutting

width was set correctly, the pipes or similar fit the slot exactly. They do not have to

be additionally secured with nails etc. against falling out.

Do not use this product in any other way as stated for normal use.

Mains

connection

Connect only to a single-phase AC current supply and only to the mains voltage

specified on the rating plate. Connection to sockets without earth protection is pos-

sible as the appliance features protective insulation to DIN 57 740/ VDE 0740 and

CEE 20. Radio suppression complies with the European standard EN 55014.

When fitting the plug, make sure that the brown (live) wire of this appliance is con-

nected to the plug terminal marked L or coloured red, and the blue (neutral) wire of

this appliance is connected to the plug terminal marked N or coloured black. Under

no circumstances must the wires of this appliance be connected to the earth termi-

nal of the plug marked either E, with the earth symbol, or coloured green or

green/yellow.

Electronics

In case of longer overload the electronics reduces the speed of rotation. The ma-

chine continues to run in order to cool down the motor. After load relief the speed is

increased again and working can be continued.

The duration of cooling-down period depends on the grade of overload.

Under the effect of extreme electromagnetic interferences from the outside, tempo-

rary variations in the speed of rotation could arise in particular cases.

Smooth start

The electronic smooth start will prolong the life of both the motor and the gears.

Therefore do not run the machine under load for 2 sec. after switching on.

Switching on

and off Quick break operation

Switching on:

Press switch lock and then on-off switch.

Switching off:

Release on-off switch.

Constant operation

Switching on:

Depress the switch lock and then the On/Off

switch. Release the On/Off switch, then re-

lease the switch lock.

Switching off:

Depress and release the On/Off switch.

ENGLISH 5

WCE 65

Modifications:

Text, diagrams and data are correct at the time of printing. In the interest of continuous

improvement of our products, technical specifications are subject to alteration without prior notice.

Rolls

Parallel guide

Brief

description

Working tool

Additional side handle

Suction cover

Depth gauge

Switch lock and stop lever

Infinitely variable cutting width adjustment

17-60 mm. Cutting width adjustment 8-16 mm with

set of distance plates (special accessory).

Spindle lock

Swivel lock

Infinitely variable cutting depth adjustment with

movable supporting table.

Direction of rotation arrow

On/Off switch

Suction adapter

Protective cap

No-load speed limit for low-noise operation

ENGLISH 6 WCE 65

Dust extraction Only use the machine with a suitable dust-remover!

Insert the suction hose connector into the

adapter until it sits firmly. Connect the other

end of the suction hose to a vacuum cleaner

which is suited for dust extraction.

Due to the high current at make the wall

chaser cannot be connected directly to the

socket at the vacuum cleaner. Do not switch

on the vacuum cleaner and the wall chaser

simultaneously!

Exchanging the

diamond cutting

discs

Always disconnect the plug from the socket before carrying out any work on the

machine.

Disassembly 1. Put the machine on its side.

2. Loosen the screws and open and remove the protective cover. Move the protective

cover outwards (height gauge).

ENGLISH 7 WCE 65

3. Lock the work spindle by depressing the spindle lock. Loosen the round nut of the

upper cutting disc with aid of a pin-type face spanner.

4. Loosen the hexagon nut with aid of the fork wrench SW 17. Remove the nut and the

washer.

5. Remove the round nut and the front cutting disc.

6. Remove the Spanntec-spindle with the Spanntec-nut and the lower cutting disc.

Assembly 1. Insert the tension flange.

2. Assemble the machine in reverse order.

☞Arrow on diamond cutting discs must agree with arrow on protective hood cover-

direction of rotation.

Spanntec-nut

Hexagon nut

Round nut with drilled

holes in one face

Tension flange

Spanntec-spindle

ENGLISH 8 WCE 65

Setting the

cutting width

Loosen the Allen screw of the Spanntec-nut

with the T-key (to stop).

Move the outer diamond cutting disc to the

required cutting width.

To lock it in the required position fasten the

Allen screw tightly.

Set of distance

plates (special

accessory)

1. Loosen the screw and open and remove the

protective cover.

2. Lock the work spindle by depressing the

spindlelock.Opentheroundnutoftheupper

cutting disc with aid of a pin-type face span-

nerand remove it.Remove theuppercutting

disc.

3. Loosen the Allen screw with the T-key and

remove the Spanntec-nut.

4. Fit the diamond cutting disc to the collar of

the reduction ring and push it together with

the distance plates over the Spanntec-spin-

dle.Thecollarofthereductionringmustface

outside.

5. Screw down the Spanntec nut on the Span-

ntec-spindle and the round nut on the Span-

ntec-nut.

6. Fasten the Spanntec-nut with aid of the spanner (to steady depress the spindle

lock).

☞The number of the distance plates between the diamond cutting discs determines

the cutting width. Without distance plates (only with reduction ring) the cutting width

is 8 mm. The set of distance plates contains the following distance plates:

☞Arrow on diamond cutting discs must agree with arrow on protective hood cover-

direction of rotation.

7. Reassemble the tool (see above).

Setting the

cutting depth Loosenthewingnutandsetthedepthgauge

to the required depth. Loosen the wing nut

and set the depth gauge to the required

depth.

☞The cutting depth gets less as the diamond

cutting discs wear down.

☞Inorder to preventedges fromtheremaining

cut strip breaking out, set the cutting depth

slightly deeper.

Spanntec

1 Spacing washer 1 mm

2 Spacing washers 2 mm

1 Spacing washer 3 mm

Roundnutwithdrilled

holes in one face

Spanntec-nut

Reduction ring

Spacing

washers

Spanntec-

spindle

ENGLISH 9 WCE 65

Advices for

operation

Only use the machine for dry cutting in stone.

Mind hidden electric lines, gas and water pipes. Check your working area, e.g. with

a metal detector.

1. Pre-select the cutting depth and width.

2. Switch the machine on.

3. Position the machine to the wall with the

backedgeofthesupportingtableandplunge

in slowly until the supporting table is level

with the wall.

4. Cut the masonry groove by pulling the ma-

chine towards you (in direction of arrow in il-

lustration), guiding the machine with both

hands. Only cut straight lines radii are not

possible.

☞Always use the additional handle.

☞When cutting hard material, swing the ma-

chine slightly to and fro in the cut then the

diamond cutting discs stay sharper longer.

5. When you get to the end of the groove you

are cutting, lift the machine out first and then

switch off.

After switching off, the machine will not be

idle immediately. (After-running of the work

spindle.) Allow the machine to come to a stop before putting down.

The cutting discs get very hot when in use. Do not touch them before they have

cooled down.

6. Put the machine down and break out the remaining strip with the paring-out tool.

Tips To improve leading the machine with the parallel guide fix a wooden lath when cut-

ting horizontal/diagonal slots into walls.

Cutting hard materials, especially concrete, requires a very high engine perform-

ance. If the feed rate is too high the load-rate motor protection slows the motor

down.

We recommend the use of special cutting discs for cutting in concrete with a diam-

eter of 200 mm.

Blunt diamond cutting discs are recognisable by the large number of sparks that fly

during work, and can be resharpened by making a number of cuts in abrasive ma-

terial (e.g. plaster).

,,,,,







ENGLISH 10 WCE 65

Cutting in

corners

The driving motor can be swivelled approx.

90 °. This makes it possible to cut from cor-

ner to corner up to a few centimetres. If swiv-

ellingis notrequired thedriving motor can be

locked in one position with aid of the swivel

lock.

Service Keep the machine and the ventilation slots clean.

Use only Milwaukee accessories and spare parts. Should components which have

not been described need to be exchanged please contact one of our Milwaukee

service agents (see our list of guarantee/service addresses)

If needed, an exploded view of the tool can be ordered. Please state the ten-digit

No. as well as the machine type printed on the label and order the drawing at your

local service agents or directly at:

Atlas Copco Electric Tools GmbH, Postfach 320, D-71361 Winnenden.

Accessories Please refer to page 2 for range of accessories. Further accessories with part num-

bers are shown in our catalogues.

Swivel lock

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