MIMAKI JFX200-2531 Wartungshandbuch

Inkjet printer JFX200-2531

Requests for Care and Maintenance

This machine is a precision machine equipped with extremely fine mechanisms. Especially, the nozzle sur-

face of the heads from which the ink is discharged is affected even by a slightest attachment of dust or paper

powder and the proper printing results could not be obtained. With a view to using this machine in a better

condition, we would like to recommend performing the following care and maintenance on daily basis.

1. When to care

When to care What to care Reference Page

Once a day

(at the end of the daily work)

Surroundings of the heads P.2

Capping station P.3

Wiper P.4

Twice a week

(on Monday and Friday)

Washing the Head Nozzle

(When Using the PR-200 ink Ver.2) P. 5

Once a week

(at the end of the work on

weekend)

Exterior P.7

Waste ink tank P.7

Around station P.8

Once a week or two weeks Replacing the carriage filter P.9

Replace the Cotton pad(MBIS) P.10

Once a month

Refill and check the cooling water P.10

Washing the Head Nozzle

(When Using the PR-200 ink Ver.3) P. 5

Once every three months Replacing the wiper P.10

Tools required for maintenance

• Cleaning stick (SPC-0527)

• F-200/LF-200 maintenance liquid (SPC-0568)

• Maintenance liquid (C-ML013-Z-B2-1-KW) *When using the PR-200 ink

• Gloves

• Soft fabric

UV curing ink (UV ink) is used in this machine.

Make sure to wear the attached safety glasses and gloves.

2. Daily care

(1) Surroundings of the heads ("Cleaning the Head and the Area around It" Chapter 4 of

the Operation Manual)

1After removing the cover of the left side of the

flushing, move the carriage to the left edge of the

machine.

• Refer to the Step 1 to 5 of Chapter 4 “Cleaning the Head and

the Area around It” of the user’s manual to perform the

operation.

2Clean the head and the surrounding area.

• Gelled ink and dust could stick under the slider and the surroundings of the head.

• Scrape them off with clean stick etc. In this case, never rub the nozzle portion of the head.

• When possible, use the cleaning stick (SPC-0527) for cleaning around the head/ capping station/ wiper.

Using the other cotton bud may attach lint, then it may damage the machine.

• Be sure to perform maintenance for the ink cap and the wiper of capping station every day. If you leave it

dirty, dirt may adhere to the nozzle surface, or, dust and dry ink may be rubbed against the nozzle. It may

cause discharge defect.

• Clean the bottom of carriage every day so that it will not get dirt from inks or dusts. If you leave it dirty, dust

and dry ink may be rubbed against the nozzle at wiping operation when performing head cleaning.

• When you clean the carriage bottom surface, fully be careful not to rub the nozzle surface.

• The heads and their surroundings are the parts most liable to be tainted in this machine and if

tainted, it could cause adverse effects to the functions of the machine and the results of the printings.

Moreover, as the head itself uses very fine mechanisms, sufficient precautions are required for the

care and maintenances.

The nozzle part (Never

touch it.) Clean the side surface of the head (shown in deep gray) with a clean stick.

Clean with a clean stick.

(2) Capping Station ("Cleaning the Wiper and Cap" Chapter 4 of the Operation Manual)

The surrounding area of the cap is also liable to be stained by the dust and ink. It is recommended to clean

the head frequently using the maintenance liquid suitable for the ink used to avoid the stains on the head.

• Maintenance liquid (SPC-0568)

1Move the carriage.

• Refer to the Step 1 to 4 of Chapter 4 “Cleaning the Wiper and Cap” of the user’s manual to perform the

operation.

2Clean the cap.

• Dip the clean stick into the maintenance liquid and

wipe off the cap. Wipe off so that cleaning solution for

maintenance will not remain.

• Clean the cap rubber and cap rubber cover until it looks as shown

in the photo on the right.

• Make sure that the cap rubber and mesh inside the cap have not

come off after cleaning.

Cap

(3) Wiper ("Cleaning the Wiper and Cap” Chapter 4 of the Operation Manual)

On the wiper, the ink, dust and paper powder are liable to accumulate. Check the state of the wiper and if it is

stained, clean it.

1Move the carriage.

• Refer to the Step 1 to 4 of Chapter 4 “Cleaning the Wiper and Cap” of the user’s manual to perform the

operation.

2Clean the wiper.

• Remove the wiper by holding the protrusions at its both

ends.

• Wipe off the ink sticking to the wiper and bracket with a

clean stick dipped in cleaning solution for maintenance.

Wipe off so that cleaning solution for maintenance will

not remain.

Further, in the cases as explained below, replace the wiper with the new one (SPA-0193) in accordance with

"Replacing the wiper" on Chapter 4 of the Operation Manual.

• When the wiper is deformed

• When the stuck ink can not be wiped off

• When the warning for wiper replacement is indicated

• Clean the wiper and bracket until it looks as shown in the photo on

the right.

• After cleaning, make sure that the bracket and wiper are aligned

horizontally.

Wiper

Projection

Bracket

3. Periodically care (Twice a week / Only models equipped with PR-200)

On models equipped with the PR-200, ink may clog the nozzle.

Please check the version on the label of the PR-200 ink cartridge, pack, or bottle, and clean the nozzle.

Please clean the nozzle twice a week for Ver.2 and once a month for Ver.3.

(1) Nozzle (“Nozzle Wash (When PR-200 ink using)” Chapter 4 of the Operation Manual)

1Move the carriage.

2Clean the wiper and the bracket.

• Remove the wiper by holding the protrusions at its both

ends.

• Wipe off the ink sticking to the wiper and bracket with a

clean stick soaked in the F-200/LF-200 maintenance

liquid.

Label Ver. notation position　

220ml Cartridge 250ml Bottle

600ml Pack 1L Bottle

NOZ Z L E WASH

[ENT]

Wiper

Projection

Bracket

3Clean the cap.

• Wipe off any ink on the cap rubber and the cap rubber cover

using a clean stick soaked in the F-200/LF-200 maintenance

liquid.

4Take the PR-200 maintenance liquid (C-ML013-Z-

B2-1-KW) and fill only the cap of the head

equipped with PR-200 with it until it is full.

• Fill the cap with the cleaning solution just before the solution

overflows from the cap.

5Press the ENTER key to start nozzle cleaning.

• The screen on the right is displayed during cleaning.

• After cleaning, return to the Step 1 screen.

6Execute head cleaning (HARD) once for the head

equipped with PR-200.

• Refer to the Step 10 of Chapter 4 “Washing of Head nozzle (When

Using the PR-200 maintenance liquid)” of the user’s manual to perform

the operation.

7Check the nozzle status by performing a test print.

• When the nozzle clogging occurs, execute nozzle cleaning (HARD) again then check the nozzle status.

• When cleaning the wiper, bracket, cap rubber, and

cap rubber cover, be sure to use the F-200/LF-200

maintenance liquid, and do not use the PR-200

maintenance liquid (C-ML013-Z-B2-1-KW).

• Wipe it off properly so that there is no residual F-

200/LF-200 maintenance liquid.

Cap rubber

cover

PLEASE WA I T

00 : 00

** CLEAMING **

PLEASE WA I T

CLEAN I NG

HARD [ENT]

SELECT HEAD

4. Periodically care (Once a week)

Users are advised to perform the maintenance works described below once a week so that the printer will

keep its high performance and accuracy over an extended period of its life.

(1) Exterior (“Cleaning the Exterior Surfaces” Chapter 4, Operation Manual)

Depending on the using environment, the dusts or sand powder could stick to the exterior of the main unit. To

avoid the entry of the dusts into the moving part of the head, wipe them off with soft cloth dipped into water

and squeezed tightly.

(2) Waste ink tank (“Replace the waste ink tank with another” Chapter 4 of the Operation

Manual)

Check whether the waste ink tank is full or not. Take care so that the

waste ink never overflows the tank.

(3) Cleaning the around station (“Cleaning the around station” Chapter 4 of the Opera-

tion Manual)

It is recommended that the wiper and cap be cleaned frequently in order to maintain the high image quality of

the machine and keep the machine itself in good working order.

1Move the carriage.

• Refer to the Step 1 to 3 of Chapter 4 “Cleaning the around station” of the user’s manual to perform the

operation.

2Using a waste cloth etc., wipe off ink adhering to

the around station.

• Clean the grey-colored area in the figure on the right.

• When you cannot wipe off ink because it is firmly fixed,

scrape it with a spatula etc.

3Wipe off ink adhering to the flushing unit and/or

shutter portions.

• Soak the clean stick in the maintenance liquid, and then

remove the ink that has adhered . Wipe off so that cleaning

solution for maintenance will not remain.

4Press the key after the cleaning.

Flushing unit

Shutter

5. Periodically care (once a week or two weeks)

(1) Replacing the carriage filter

Replace it once in a week or two weeks.

1Move the carriage.

• Refer to the Step 1 to 4 of Chapter 4 “Cleaning the Wiper and

Cap” of the user’s manual to perform the operation.

2Remove the carriage filter cover (at the right and

left of the carriage and the rear side).

• Remove the carriage filter cover of right and left of the

carriage.

• Pinch the claw attached to the upper part of the carriage filter

cover and pull it to the front.

3Remove the used carriage filter cover.

4Mount a new carriage filter (SPA-0189).

• Insert the holes of right and left of the carriage filter into the

convex part of the carriage.

5Return the carriage filter cover to the original

status.

6When replacement has been completed, press the key.

• The carriage filter is located at right and left and rear

side of the carriage.

Replace all filters at the same time.

Carriage

Screw

Carriage filter cover

Carriage

filter

new carriage

filter

(2) Replace the Cotton pad(MBIS) (“MBIS Maintenance” Chapter 4 of the Operation Man-

ual)

There is a cotton pad attached to the cap wiper section on the rear of the tank that is used to wipe off any ink

adhering to the underside of the cap when replacing ink bottles of the MBIS. Periodically replace the cotton pad.

(Recommended replacement period: Once every two weeks or once every fifth time bottles are replaced.)

6. Periodically care (once a month)

(1) Refill and check the cooling water (“Refill cooling water” Chapter 4 of the Operation

Manual)

It is recommended that check the amount of cooling water about once a month to keep the machine itself in

good working order.

When cooling water is a little, refill the cooling water.

7. Periodically care (Once every three months)

(1) Replacing the wiper (“Replacing the wiper” Chapter 4 of the Operation Manual)

The wiper is consumable.When the display indicates that it is necessary

to replace the wiper, immediately replace the wiper with a new one.

Also, wipe ink sticking to the lower surface of the slider off.

8. Storage of media

Media should be stored in the little dust area, and not in direct sunlight. Avoid storing the media in the area

with high temperature and high humidity.

9. Storage of ink bottle

Be careful of the followings to store.

• Store the ink bottle in no direct sunlight, and no high humidity.

• As it's a delicate product, do not drop it.

• Ink IC should not be contaminated and discharged static electricity.

• Be sure to store the ink bottle and the ink IC together.

<LOCAL>

Rep l ac e a WI PER [ ENT ]

Ink bottle and Ink IC

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