MIMAKI TS500P-3200 Wartungshandbuch

Inkjet printer TS500P-3200

Requests for Care and Maintenance

This machine is a precision machine equipped with extremely fine mechanisms. Especially, the nozzle sur-

face of the heads from which the ink is discharged is affected even by a slightest attachment of dust or paper

powder and the proper printing results could not be obtained. With a view to using this machine in a better

condition, we would like to recommend performing the following care and maintenance on daily basis.

1. When to care

When to care What to care Reference Page

Once a day

(at the end of the daily work)

Surroundings of the heads P.2

Capping station P.3

Wiper P.4

Wiper blade P.5

Media press P.5

Media sensor P.5

Once a week

(at the end of the work on

weekend)

Cleaning the Platen P.6

Exterior P.6

Waste ink tank P.6

Flushing BOX sensor P.6

Cleaning the ink receiving sponge P.6

Once a week or two weeks

Replacing the carriage filter P.8

Replacing the mist filter P.9

Replacing the air cleaning filter P.10

When the Machine Is Not Used

for a Long Time Perform “Storage Wash” P.12

Tools required for maintenance

• Cleaning stick (SPC-0527)

• Cleaning liquid 03 maintenance kit (ML003-Z-K1)

• Cotton swab

• Gloves

• Soft fabric

2. Daily care

(1) Surroundings of the heads ("Cleaning the Head and the Area around It" Chapter 4 of

the Operation Manual)

1Move the carriage to the left and open the left

maintenance cover.

• Refer to the Step 1 to 5 of Chapter 4 “Cleaning the Head and

the Area around It” of the user’s manual to perform the

operation.

2Hold The Handle And Shift The Flushing Unit.

• Refer to the Step ６of Chapter 4 “Cleaning the Head and the

Area around It” of the user’s manual to perform the operation.

3Soak the clean stick or the waste cloth

in the maintenance cleaning liquid and

wipe off an accumulated ink on the side

of the head and on the bottom surface of

the slider.

• Never rub the nozzles.

• When possible, use the cleaning stick (SPC-0527) for cleaning around the head/ capping station/ wiper.

Using the other cotton bud may attach lint, then it may damage the machine.

• Be sure to perform maintenance for the ink cap and the wiper of capping station every day. If you leave it

dirty, dirt may adhere to the nozzle surface, or, dust and dry ink may be rubbed against the nozzle. It may

cause discharge defect.

• Clean the bottom of carriage every day so that it will not get dirt from inks or dusts. If you leave it dirty, dust

and dry ink may be rubbed against the nozzle at wiping operation when performing head cleaning.

• When you clean the carriage bottom surface, fully be careful not to rub the nozzle surface.

• The heads and their surroundings are the parts most liable to be tainted in this machine and if

tainted, it could cause adverse effects to the functions of the machine and the results of the printings.

Moreover, as the head itself uses very fine mechanisms, sufficient precautions are required for the

care and maintenances.

Left side

maintenance cover Screw

Handle

clasp

The nozzle part

(Never touch it.)

Clean the side surface of the

head (shown in deep gray)

with a clean stick.

Clean with a clean stick or a

waste cloth.

(2) Capping Station ("Cleaning around the wiper" Chapter 4 of the Operation Manual)

The surrounding area of the cap is also liable to be stained by the dust and ink. It is recommended to clean

the head frequently using the cleaning liquid for maintenance suitable for the ink used to avoid the stains on

the head.

• Cleaning liquid 03 maintenance kit (ML003-Z-K1)

1Move the carriage and open the right maintenance

cover.

• Refer to the Step 1 to 5 of Chapter 4 “Cleaning around the

wiper” of the user’s manual to perform the operation.

2Clean the cap.

• Dip the clean stick into the cleaning liquid for maintenance

and wipe off the cap. Wipe off so that cleaning solution for

maintenance will not remain.

Lower part of the right

side front cover Screw

Cap rubber Cap rubber cover

(3) Wiper ("Cleaning around the wiper” Chapter 4 of the Operation Manual)

On the wiper, the ink, dust and paper powder are liable to accumulate. Check the state of the wiper and if it is

stained, clean it.

1Move the carriage and open the right maintenance

cover.

• Refer to the Step 1 to 5 of Chapter 4 “Cleaning around the

wiper” of the user’s manual to perform the operation.

2Clean the wiper.

• Remove the wiper by holding the protrusions at its both ends.

• Wipe off the ink sticking to the wiper and bracket with a clean

stick dipped in cleaning solution for maintenance. Wipe off so

that cleaning solution for maintenance will not remain.

Further, in the cases as explained below, replace the wiper with the new one (SPA-0193) in accordance with

"Replacing the wiper" on Chapter 4 of the Operation Manual.

• When the wiper is deformed

• When the stuck ink can not be wiped off

• When the warning for wiper replacement is indicated

Lower part of the right

side front cover Screw

Wiper

Projection

Bracket

(4) Wiper blade ("Cleaning around the wiper” Chapter 4 of the Operation Manual)

Ink, dust, and paper dust gather on the wiper blade. Check the status of the wiper blade, and if it is dirty, clean

it.

1Move the carriage and open the right maintenance

cover.

• Refer to the Step 1 to 5 of Chapter 4 “Cleaning

around the wiper” of the user’s manual to perform

the operation.

2Clean the wiper blade.

• Wipe off the ink of the wiper blade with clean stick or

waste cloth dipped in cleaning solution for

maintenance.

(5) Media press (“Cleaning the Media Press” Chapter 4 of the Operation Manual)

When the cut dust of the media and other dusts accumulate between the media holder and the platen, it could

cause the risks that the transfer of the media could not be performed properly or such dusts stick to the noz-

zles and this could interfere the proper printings. You are recommended to clean it frequently.

(6) Media sensor ("Cleaning the Media Sensor" Chapter 4 of the Operation Manual)

The media sensors are located on the platen (for two positions) in the backside and the bottom surface of the

head.

If the dusts and ink accumulate on the sensor, it could cause false detection of the media or the register mark.

Wipe off the sensors with soft cloth or clean sticks.

• For the cleaning of the media sensors, never use the solvent.

• When the sensor is heavily stained, wipe off with a cloth soaked in the waterdiluted neutral

detergent.

Lower part of the right

side front cover Screw

Wiper blade

The backside of the machine The lower surface of the head

Media sensor Media sensor

3. Periodically care (Once a week)

Users are advised to perform the maintenance works described below once a week so that the printer will

keep its high performance and accuracy over an extended period of its life.

(1) Platen (“Cleaning the Platen” Chapter 4 of the Operation Manual)

Platen is a place where dusts, paper powder, and ink

are liable to accumulate. It is therefore suggested to

clean it frequently. Wipe out the platen surface and the

platen cover with a soft blush or cloth. The grooves for

media holder and for cutting the paper (cutter line) are

the place where the dusts are especially liable to accu-

mulate. Clean them thoroughly.

(2) Exterior (“Cleaning the Exterior Surfaces” Chapter 4, Operation Manual)

Depending on the using environment, the dusts or

sand powder could stick to the exterior of the main

unit. To avoid the entry of the dusts into the moving

part of the head, wipe them off with soft cloth dipped

into water and squeezed tightly.

(3) Waste ink tank (“If a Waste Ink Tank Confirmation Message Appears” Chapter 4 of

the Operation Manual)

Check whether the waste ink tank is full or not. Take care so that the waste ink never overflows the tank.

(4) Flushing BOX sensor (“Cleaning the Flusing BOX Sensor” Chapter 4, Operation

Manual)

1Remove the lower part of the left side front cover,

and shift the flushing unit to the left.

• Refer to the Step 1 to 2 of Chapter 4 “Cleaning the Flusing

BOX Sensor” of the user’s manual to perform the operation.

2Clean the part of the sensor with a clean stick.

• Wipe off the ink of the sensor with clean stick dipped in

cleaning solution for maintenance.

(5) Ink receiving sponge (“Cleaning the ink receiving sponge” Chapter 4 of the Opera-

tion Manual)

1Remove the lower part of the left side front cover,

and shift the flushing unit to the left.

• Refer to the Step 1 to 2 of Chapter 4 “Cleaning the Flusing

BOX Sensor” of the user’s manual to perform the operation.

2Remove the flushing cover, and take out the ink

receiving sponge.

• For detail, refer to step 2 of “Cleaning the ink receiving

sponge” of the user’s manual to perform the operation.

3Soak the ink receiving sponge in tap water, and

lightly rubbing wash.

• Please ask the industrial waste treatment company for the

waste liquid treatment of the waste that washed the sponge.

4Return the flushing unit to its original state.

Handle

clasp

Sensor

Handle

clasp

Sponge

4. Periodically care (once in a week or two weeks)

(1) Replacing the carriage filter

Replace it once in a week or two weeks.

1Move the carriage.

• Refer to the Step 1 to 4 of Chapter 4 “Cleaning around the

wiper” of the user’s manual to perform the operation.

2Remove the carriage filter cover at the left and

right of the carriage.

• Remove the carriage filter cover of right and left of the

carriage.

• Pinch the claw attached to the upper part of the carriage filter

cover and pull it to the front.

3Remove the used carriage filter cover.

4Mount a new carriage filter (SPA-0189).

• Insert the holes of right and left of the carriage filter into the

convex part of the carriage.

5Return the carriage filter cover to the original

status.

6When replacement has been completed, press the key.

7Close the right maintenance cover and press the key.

• The carriage filter is located at right and left of the

carriage.

Replace both filters at the same time.

Carriage

Claw

Carriage filter cover

Carriage

filter

new carriage filter

(2) Replacing the mist filter

Replace it once in a week or two weeks.

1Pull out the mist filter ASSY located at the rear surface of the main body.

• There are 6 mist filter ASSY at the rear surface of the main body (parts indicated with circles in the figure).

• Put your finger on the hole of the bottom surface, and pull out the mist filter ASSY forward.

2Removed the used filter.

(1) Slide the filter holder a little, and remove it.

(2) Removed the used filter.

3Attach new mist filter (SPA-0190) and the filter

holder.

4Attach the mist filter ASSY to the original position.

• Ink at printing adheres to the mist filter ASSY. When

replacing the filter, it is recommended to perform the

work with a sheet of paper placed.

Filter

new filter

(3) Replacing the air cleaning filter

Replace it once in a week or two weeks.

1Pull out the air cleaning filter ASSY located at the upper part of the main body

• There are 6 air cleaning filter ASSY at the rear surface of the main body (parts indicated with circles in the figure).

• Hook your finger on the hole in front and pull the air cleaning filter ASSY forward to remove.

2Removed the used filter.

(1) Slide the filter holder a little, and remove it.

(2) Removed the used filter.

3Attach new mist filter (SPA-0190) and the filter

holder.

4Attach the air cleaning filter ASSY to the original

position.

• Ink at printing adheres to the air cleaning filter ASSY.

When replacing the filter, it is recommended to

perform the work with a sheet of paper placed.

• For the filter used when replacing the air cleaning

filter, the same filter (SPA-0190) with P.9 “Replacing

the mist filter” is used.

Filter

new filter

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