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ASSEMBLASSEMBL
ASSEMBLASSEMBL
ASSEMBLYY
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YINSTRUCTIONSINSTRUCTIONS
INSTRUCTIONSINSTRUCTIONS
INSTRUCTIONS
1. After removing the handle and vac unit from the
carton, the following instructions will help you
ready the vac for operation.
2. Remove the rolled up dust bag and Spin-Pak®
from the spacer box. The rolled up dust bag
contains the following items: Front caster 64-71-
A, Bracket/caster 66-430-C, and Cables (1) 72-
132-A and (2) 72-134-A, also, the plastic bag
containing the following hardware: 63-304-A, 4
Bag hooks; 69-416-16, 2 Contour head bolts 1/
4-20 x 1; 352-416, 2 Acorn nuts 1/4-20; 65-416-
20, 2 Bolts-Hex head 1/4-20 x 1 1/4; 364-416, 2
Nuts-Hex Lock 1/4-20; 936-416, 2 Washer-Int.
Tooth Lock 1/4; 365-516, 2 Nut-Hex Lock 5/16.
3. After removing the machine from the carton the
first step is to install the caster bracket and insert
the caster.
4. Attach the caster bracket (item 20) by removing
(2) 1/4-20 x 1 bolts and washers (items 36 and
30) also (2) 1/4-20 x 1 1/4 bolts and washers
(items 37 and 30 at the bottom of the front cover
assembly, item 15). Now position the caster
bracket so the part no. is on the top side. Insert
(2) 1/4-20 x 1 bolts and washers (items 36 and
30) in the (2) top holes and screw into the front
cover assembly. Do not tighten.Do not tighten.
Do not tighten.Do not tighten.
Do not tighten. Now insert (2)
1/4-20 x 1 1/4 bolts and washers (items 37 and
30) into the (2) bottom holes and screw into the
front cover assembly. Now tighten all (4) bolts).
5. Next install the caster (item 17). Place the 3/4
nut (item 3) on the shank of the caster before
screwing the caster into the caster bracket. Adjust
height to suit. Turn 3/4 nut tight against bottom
side of bracket to lock caster shank and maintain
height setting.
6. Attach the top cross brace (ref. no. 14) with the
left and right truss braces (ref. nos. 12 & 13) to
the upper handle (ref. no. 15) with bolts and nuts
(ref. nos. 10 & 7). Do not tighten!Do not tighten!
Do not tighten!Do not tighten!
Do not tighten! Now place
the truss braces over bolts “A” on the cabinet and
install nut (ref. no. 6). Again, do not tighten!Again, do not tighten!
Again, do not tighten!Again, do not tighten!
Again, do not tighten! Next
place the upper handle (ref. no. 15) ends on top
of lower handle which is attached to the blower
housing. Now place the cross brace (ref. no. 14)
on the bottom side of the lower handle and fasten
together with bolts, washer, and nuts (ref. nos. 2,
5, 9 & 10). Now tighten all nuts and bolts on the
handle assembly.
7. To attach intake housing to unit; Insert the hinge
bosses, on collar of intake housing, behind the
hinge extension on front cover assembly. Swing
intake housing to lay flat against front cover
assembly. Secure by placing flatwasher and
adjusting knob, on pivot bolt, over the collar of
intake housing and tightening adjusting knob.
1. The batteries should be installed next. Follow
instructions under Battery Selection and Care to
determine if batteries are in good condition.
Place batteries in the cabinet in the positions
shown in diagram. Thoroughly tighten all terminal
connections, coat with a thin application of
petroleum jelly. Be sure the positive and negative
posts are in the proper location. All the wires and
battery cables have been attached to the cabinet
except (1) 72-132-A and (2) 72-134-A, these were
wrapped in the dust bag for shipping and can be
identified by their lengths. The following page
shows the complete wiring diagram.
2. To assemble Spin-Pak®; Remove the hex head
bolts, lock nuts, and flatwashers, from the three
upper holes used to secure the retaining ring to
the blower housing. Do not remove the bottom
bolt or the retaining ring from blower housing. Align
the holes in the Spin-Pak® with the three upper
holes in the remaining ring and blower housing.
Reassemble to the hex head bolts, lock nuts, and
flatwashers to the three holes and tighten.
3. Attach the dust bag to the unit by placing the bag
hooks in the bottom loop of the top bag straps.
Hook the straps on the upper handle just above
the top cross brace. Slip the neck of the bag
over the Spin-Pak® and retaining ring, pull the tie
strap tightly around the neck of the blower
housing.
4. WARNING: Battery charger selector switch must
be in the off position and power cord to the
charger disconnected before inspecting or
servicing batteries. Make all connections or
disconnects to batteries with charger off.
5. WARNING: Proper eye protection such as
goggles, face shield or safety glasses should be
worn with protective clothing such as rubber
gloves and apron, when servicing or inspecting
batteries.
