Mitsubishi Electric MXZ-4C36NAHZ Betriebsanleitung

TECHNICAL & SERVICE MANUAL

CONTENTS

TECHNICAL CHANGES......................................... 2

1. SAFETY PRECAUTION....................................3

2. OVERVIEW OF UNITS......................................6

3. SPECIFICATIONS............................................10

4. DATA................................................................

5. OUTLINES AND DIMENSIONS...................... 36

6. WIRING DIAGRAM......................................... 40

NECESSARY CONDITIONS FOR SYSTEM CONSTRUCTION....

8. TROUBLESHOOTING.................................... 52

PRECAUTIONS AGAINST REFRIGERANT LEAKAGE

....141

10. DISASSEMBLY PROCEDURE......................142

No. OCH573

REVISED EDITION-E

MXZ-4C36NAHZ MXZ-4C36NAHZ-U1

MXZ-5C42NAHZ MXZ-5C42NAHZ-U1

MXZ-8C48NAHZ MXZ-8C48NAHZ-U1

MXZ-8C48NA MXZ-8C48NA-U1

MXZ-8C60NA-U1

PAC-MKA50BC

PAC-MKA30BC

PAC-MKA51BC

PAC-MKA31BC

HFC

utilized

R410A

Februray 2018

Notes:

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[Model Name]

MXZ-4C36NAHZ

MXZ-5C42NAHZ

MXZ-8C48NAHZ

MXZ-8C48NA

MXZ-8C60NA

PAC-MKA50BC

PAC-MKA30BC

PAC-MKA51BC

PAC-MKA31BC

PARTS CATALOG (OCB573)

[Service Ref.]

OUTDOOR UNIT: MXZ-4C36NAHZ

BRANCH BOX: PAC-MKA51BC

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TECHNICAL CHANGES

MXZ-4C36NAHZ MXZ-4C36NAHZ-U1

MXZ-5C42NAHZ MXZ-5C42NAHZ-U1

MXZ-8C48NAHZ MXZ-8C48NAHZ-U1

MXZ-8C48NA MXZ-8C48NA-U1

Service ref. have been changed as follows.

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OCH573E

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Cautions for units utilizing refrigerant R410A

1-1. ALWAYS OBSERVE FOR SAFETY

Use new refrigerant pipes.

Charge refrigerant from liquid phase of gas

cylinder.

If the refrigerant is charged from gas phase, composition

change may occur in refrigerant and the efficiency will be

lowered.

Do not use refrigerant other than R410A.

If other refrigerant (R22, etc.) is used, chlorine in refrige-

rant can cause deterioration of refrigerant oil, etc.

Use a vacuum pump with a reverse flow check

valve.

Vacuum pump oil may flow back into refrigerant cycle and

that can cause deterioration of refrigerant oil, etc.

Use the following tools specifically designed for

use with R410A refrigerant.

The following tools are necessary to use R410A refrigerant.

Handle tools with care.

If dirt, dust or moisture enters into refrigerant cycle, that can

cause deterioration of refrigerant oil or malfunction of com-

pressor.

Do not use a charging cylinder.

If a charging cylinder is used, the composition of refrigera-

nt will change and the efficiency will be lowered.

Flare tool

Electronic refrigerant

charging scale

Vacuum pump adaptor

Size adjustment gauge

Gauge manifold

Torque wrench

Gas leak detector

Charge hose

Tools for R410A

Contamination inside refrigerant piping can cause deterio-

ration of refrigerant oil, etc.

If large amount of mineral oil enters, that can cause deterio-

ration of refrigerant oil, etc.

Make sure that the inside and outside of refrige-

rant piping is clean and it has no contaminants

such as sulfur, oxides, dirt, shaving particles, etc,

which are hazard to refrigerant cycle.

In addition, use pipes with specified thickness.

The refrigerant oil applied to flare and flange

connections must be ester oil, ether oil or

alkylbenzene oil in a small amount.

Ventilate the room if refrigerant leaks during

operation. If refrigerant comes into contact with

a flame, poisonous gases will be released.

Never use any refrigerant other than that specified.

Doing so may cause a burst, an explosion, or fire when the

unit is being used, serviced, or disposed of.

Correct refrigerant is specified in the manuals and on the

spec labels provided with our products.

We will not be held responsible for mechanical failure,

system malfunction, unit breakdown or accidents caused

by failure to follow the instructions.

Use the specified refrigerant only.

Store the piping indoors, and keep both ends of

the piping sealed until just before brazing.

(Leave elbow joints, etc. in their packaging.)

If dirt, dust or moisture enters into refrigerant cycle, that can

cause deterioration of refrigerant oil or malfunction of compressor.

1-2. CAUTIONS RELATED TO NEW REFRIGERANT

Before obtaining access to terminal, all supply

circuit must be disconnected.

1 SAFETY PRECAUTION

OCH573E



Unit

Electronic weighing scale

[3] Service tools

(1) Use the below service tools as exclusive tools for R410A refrigerant.

[2] Additional refrigerant charge

When charging directly from cylinder

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[1] Cautions for service

(1) Perform service after recovering the refrigerant left in unit completely.

(2) Do not release refrigerant in the air.

(3) After completing service, charge the cycle with specified amount of refrigerant.

(4) If moisture or foreign matter might have entered the refrigerant piping during service, ensure to remove them.

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1-3. Cautions for refrigerant piping work

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1/4

3/8

1/2

5/8

3/4

6.35

9.52

12.70

15.88

19.05

1/32 [0.8]

5/128 [1.0]

—

1/32 [0.8]

5/128 [1.0]

Nominal

dimensions

(in)

Diagram below: Piping diameter and thickness

Outside

diameter (mm)

Thickness : in [mm]

R410A R22

1/4

3/8

1/2

5/8

3/4

6.35

9.52

12.70

15.88

19.05

11/32-23/64 [ 9.1]

1/2-33/64 [13.2]

41/64-21/32 [16.6]

49/64-25/32 [19.7]

—

9.0

13.0

16.2

19.4

23.3

Nominal

dimensions (in)

Flare cutting dimensions

Outside

diameter (mm)

Dimension A ( )

-0.4

Unit : in [mm]

R410A R22

1/4

3/8

1/2

5/8

3/4

6.35

9.52

12.70

15.88

19.05

43/64 [17.0]

7/8 [22.0]

1-3/64 [26.0]

1-9/64 [29.0]

17.0

22.0

24.0

27.0

36.0

Nominal

dimensions (in)

Flare nut dimensions

Outside

diameter (mm)

Dimension B

Unit: in [mm]

R410A R22

—

Gauge manifold

Charge hose

Gas leak detector

Refrigerant recovery equipment

Refrigerant cylinder

Applied oil

Safety charger

Charge valve

Vacuum pump

Flare tool

Bender

Pipe cutter

Welder and nitrogen gas cylinder

Refrigerant charging scale

Vacuum gauge or thermis-

tor vacuum gauge and

vacuum valve

Charging cylinder

Air purge, refrigerant charge

and operation check

Gas leak check

Refrigerant recovery

Refrigerant charge

Apply to flared section

Prevent compressor malfunction

when charging refrigerant by

spraying liquid refrigerant

Prevent gas from blowing out

when detaching charge hose

Vacuum drying and air

purge

Flaring work of piping

Bend the pipes

Cut the pipes

Weld the pipes

Refrigerant charge

Check the degree of vacuum. (Vacuum

valve prevents back flow of oil and refri-

gerant to thermistor vacuum gauge)

Refrigerant charge

Tool exclusive for R410A

Tool for HFC refrigerant

Tool exclusive for R410A

Ester oil, ether oil and

alkylbenzene oil (minimum amount)

Tool exclusive for R410A

Tools for other refrigerants can

be used if equipped with adop-

ter for reverse flow check

Tools for other refrigerants

can be used by adjusting

flaring dimension

Tools for other refrigerants can be used

Tools for other refrigerants

can be used

Tool exclusive for R410A

Tools and materials Use R410A tools Can R22 tools be used?

(Usable if equipped

with adopter for rever-

se flow)

(Usable by adjusting

flaring dimension)

Can R407C tools be used?

Ester oil, ether oil:

Alkylbenzene oil: minimum amount

(Usable if equipped

with adopter for rever-

se flow)

(Usable by adjusting

flaring dimension)

: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)

: Tools for other refrigerants can be used under certain conditions.

: Tools for other refrigerants can be used.

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OCH573E



2 OVERVIEW OF UNITS

2-1. CONSTRUCTION OF SYSTEM

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Indoor unit (Ceiling concealed type)

Indoor unit

(Wall mounted type)

Outdoor unit Branch box

2-2. SYSTEM OUTLINE

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2-2-1. System example

2-2-2. Method for identifying

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Development No. : A, B, ···,etc.

Power supply

N: Single phase 208/230 V 60Hz

Multi type heat pump

inverter outdoor unit

Indicates equivalent to rated cooling capacity.

(kBTU/h)

Number of connectable indoor units (MAX.)

Control and refrigerant

A : New A control and R410A

Model type

M X Z-4 88C NA

P A C-MK A5 1 B C

HZ-U1

Sub-number

(Indispensable)

Optional parts

Model type

Branch box (Controller)

Number of branches

5 : 5 branches

3 : 3 branches

Marketable area

A: America, Canada

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OCH573E

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2-3. TYPICAL COMBINATION EXAMPLE

Branch box is located INSIDE of condominium

Branch box

(Inside)

Installing branch box indoors

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Outdoor unit

SEZ-18 MSZ-12 MSZ-12 MSZ-09 MSZ-09

Living Dining Bedroom (1) Bedroom (2)

Master

bedroom

Indoor unit type (capacity class)

Rated capacity (cooling) (kBTU/h)

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Total rated capacity

60 62.4 kBTU/h

MSZ-09 = 9

SEZ-18 = 18

MSZ-12 = 12

MSZ-09 = 9

OCH573E

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2-4. SIMPLIFIED PIPING SYSTEM

Piping connection size

Liquid

Gas

{3/8 inch

[9.52 mm]

{5/8 inch

[15.88 mm]

The piping connection size differs according to the type and capacity of indoor units.

Match the piping connection size of branch box with indoor unit.

If the piping connection size of branch box does not match the piping connection size of

indoor unit, use optional different-diameter (deformed) joints to the branch box side.

(Connect deformed joint directly to the branch box side.)

{3/4 inch*

[19.05 mm]

* MXZ-8C60NA only

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2 branches pipe (joint)

: optional parts

Branch box #1

Branch box #2

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3 SPECIFICATIONS

3-1.

OUTDOOR UNIT

MXZ-4C36/5C42/8C48NAHZ(-U1), MXZ-8C48NA(-U1), MXZ-8C60NA-U1

Conversion formula:

kcal/h = kW o860

BTU/h = kW o3412

CFM = m3/min o35.31

Service Ref. MXZ-4C36NAHZ(-U1) MXZ-5C42NAHZ(-U1)

Standard performance

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