Mitsubishi Electric SUZ-KA25VAH.TH Produkthandbuch

DATA BOOK

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS

No.OC322

R410A

Outdoor unit

[model names] [Service Ref.]

SUZ-KA25VA SUZ-KA25VA.TH

SUZ-KA35VA SUZ-KA35VA.TH

SUZ-KA25VAH SUZ-KA25VAH.TH

SUZ-KA35VAH SUZ-KA35VAH.TH

SUZ-KA50VA SUZ-KA50VA.TH

SUZ-KA60VA SUZ-KA60VA.TH

SUZ-KA71VA SUZ-KA71VA.TH

CONTENTS

COMBINATION OF INDOOR AND OUTDOOR UNITS

······2

2. TECHNICAL CHANGES ···································2

3. PART NAMES AND FUNCTIONS······················6

4. SPECIFICATION·················································7

5. NOISE CRITERIA CURVES·····························11

6. OUTLINES AND DIMENSIONS ·······················12

7. WIRING DIAGRAM ··········································14

8. REFRIGERANT SYSTEM DIAGRAM··············18

9. PERFORMANCE CURVES······························22

10. ACTUATOR CONTROL····································48

11. SERVICE FUNCTIONS·····································49

12. TROUBLESHOOTING······································49

13. DISASSEMBLY INSTRUCTIONS·····················82

14. PARTS LIST······················································89

Indication of

model name

NOTE:

This service manual describes technical data of the

outdoor units.

•As for indoor units SLZ-KA25/35/50VA(L).TH and SEZ-

KA35/50/60/71VA.TH, refer to the service manual

OC320 and OC321.

HFC

utilized

R410A

SUZ-KA25VA(H).TH SUZ-KA35VA(H).TH

October 2005

REVISED EDITION-A

Revision:

•SUZ-KA71VA.TH is

added in REVISED

EDITION-A.

•Some descriptions

have been modified.

•Please void OC322.

OC322A--1qxp 05.10.19 3:28 PM Page 1

1COMBINATION OF INDOOR AND OUTDOOR UNITS

Heat pump type

Outdoor unit

SUZ-

SLZ-KA25VA(L).TH

SLZ-KA35VA(L).TH

SLZ-KA50VA(L).TH

SEZ-KC25VA.W

SEZ-KA35VA.TH

SEZ-KA50VA.TH

SEZ-KA60VA.TH

SEZ-KA71VA.TH

MFZ-KA25VA-E1

MFZ-KA35VA-E1

MFZ-KA50VA-E1

—

OC320

—

OC321

OB409

Indoor unit

Service

Manual No.

Service Ref.

Heat pump without electric heater

KA35VA(H).THKA25VA(H).TH

KA60VA.TH KA71VA.THKA50VA.TH

2TECHNICAL CHANGES

SUZ-A09VR.TH ➔SUZ-KA25VA.TH

SUZ-A12VR.TH ➔SUZ-KA35VA.TH

1.Indication of capacity has been changed.(BTU base➔kW base)

2.Control method between indoor and outdoor unit has been changed.

3.Power supply method has been changed (change to supply from outdoor unit).

4. Terminal block for power supply has been added.

5.Power P.C.board has been changed.

6.Inverter P.C. board has been changed.

7.Refrigerant circuit has been changed.

•

Compressor has been changed.(KNB073FBVH➔KNB073FDVH:SUZ-KA25VA) (KNB092FAAH➔KNB092FCAH:SUZ-KA35VA)

• Specification and position of muffler have been changed.

• Path of outdoor heat exchanger has been changed.

• 4-way valve and R.V. coil have been changed.

• Stop valve has been changed.

8.Fan motor has been changed.(AC➔DC)

9.Shape of grille has been changed.

10.Shape of service panel has been changed.

11.Shape of propeller has been changed.

12.Symbol on terminal block has been changed (to S1/S2/S3).

SUZ-A18VR ➔SUZ-KA50VA.TH

SUZ-A24VR ➔SUZ-KA60VA.TH

1.Indication of capacity has been changed.(BTU base ➔kW base)

2.Power supply method has been changed (change to supply from outdoor unit).

3.Outdoor electronic control P.C. board has been changed.

4.Noise filter P.C. board has been changed.

5.Length of fan motor lead wire been changed.

6.Shape of relay panel has been changed.

7.Symbol on terminal block has been changed (to S1/ S2/ S3).

8.Control method between indoor and outdoor unit has been changed.

(NOTE)

Only the combination data of SLZ type and SEZ type have been described in this manual.

Please refer to the service manual of indoor unit or the technical data book for other combination.

OC322A--1qxp 05.10.19 3:28 PM Page 2

Refrigerating

oil

Refrigerant

New refrigerant

R410A

HFC-32: HFC-125 (50%:50%)

Pseudo-azeotropic refrigerant

Not included

A1/A1

72.6

-51.4

1.557

Non combustible

1730

From liquid phase in cylinder

Possible

Incompatible oil

Non

Previous refrigerant

R22

R22 (100%)

Single refrigerant

Included

86.5

-40.8

0.94

44.4

Non combustible

0.055

1700

Gas phase

Possible

Compatible oil

Light yellow

Non

Refrigerant

Composition (Ratio)

Refrigerant handling

Chlorine

Safety group (ASHRAE)

Molecular weight

Boiling point (:)

Steam pressure [25:](Mpa)

Saturated steam density [25:](Kg/K)

Combustibility

ODP w1

GWP w2

Refrigerant charge method

Additional charge on leakage

Kind

Color

Smell

w1:Ozone Destruction Parameter : based on CFC-11

w2 :Global Warmth Parameter : based on CO2

INFORMATION FOR THE AIR CONDITIONER WITH R410A REFRIGERANT

• This room air conditioner adopts an HFC refrigerant (R410A) which never destroys the ozone layer.

• Pay particular attention to the following points, though the basic installation procedure is same as that for R22 conditioners.

1As R410A has working pressure approximate 1.6 times as high as that of R22, some special tools and piping parts/

materials are required. Refer to the table below.

2Take sufficient care not to allow water and other contaminations to enter the R410A refrigerant during storage and

installation, since it is more susceptible to contaminations than R22.

3For refrigerant piping, use clean, pressure-proof parts/materials specifically designed for R410A. (Refer to 2. Refrigerant

piping.)

4Composition change may occur in R410A since it is a mixed refrigerant. When charging, charge liquid refrigerant to prevent

composition change.

NOTE : The unit of pressure has been changed to MPa on the international system of units(SI unit system).

The conversion factor is: 1(MPa [Gauge]) =10.2(kgf/ff[Gauge])

New Specification Current Specification

The incompatible refrigerating oil easily separates from

refrigerant and is in the upper layer inside the suction muffler.

Raising position of the oil back hole enables to back the

refrigerating oil of the upper layer to flow back to the

compressor.

Since refrigerant and refrigerating oil are compatible each,

refrigerating oil backs to the compressor through the lower

position oil back hole.

Compressor

Suction muffler

Oil back hole

Refrigerating oil

Refrigerant

Compressor

Suction muffler

Oil back hole

Refrigerating oil /Refrigerant

Compressor

OC322A--1qxp 05.10.19 3:28 PM Page 3

-30 -20 -10 0 10 20 30 40 50 60

-0.5

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

(MPa [Gauge])

R410A

R22

Conversion chart of refrigerant temperature and pressure

Saturated liquid pressure

(:)

NOTE : The unit of pressure has been changed to MPa on the

international system of units(SI unit system).

The conversion factor is: 1(MPa [Gauge]) =10.2(kgf/ff[Gauge])

R410A tools Can R22 tools be used?

Gas leak detector

R410A has high pressures beyond the measurement range of existing

gauges. Port diameters have been changed to prevent any other refrigerant

from being charged into the unit.

Hose material and cap size have been changed to improve the pressure

resistance.

Dedicated for HFC refrigerant.

6.35 mm and 9.52 mm

Description

Clamp bar hole has been enlarged to reinforce the spring strength in the tool.

Provided for flaring work (to be used with R22 flare tool).

Provided to prevent the back flow of oil. This adapter enables you to use

vacuum pumps.

It is difficult to measure R410Awith a charging cylinder because the

refrigerant bubbles due to high pressure and high-speed vaporization

Yes

New

Gauge manifold

Charge hose

Torque wrench

Flare tool

Flare gauge

Vacuum pump

adapter

Electronic scale for

refrigerant charging

No : Not Substitutable for R410A Yes : Substitutable for R410A

No 12.7 mm and 15.88 mm

1. Tools dedicated for the air conditioner with R410A refrigerant

The following tools are required for R410A refrigerant. Some R22 tools can be substituted for R410A tools.

The diameter of the service port on the stop valve in outdoor unit has been changed to prevent any other refrigerant being

charged into the unit. Cap size has been changed from 7/16 UNF with 20 threads to 1/2 UNF with 20 threads.

2. Refrigerant piping

1Specifications

Use the refrigerant pipes that meet the following specifications.

• Use a copper pipe or a copper-alloy seamless pipe with a thickness of 0.8 mm. Never use any pipe with a thickness less

than 0.8mm, as the pressure resistance is insufficient.

Wall thickness

Outside diameter

Pipe mm mm

For liquid

For gas

6.35

9.52

12.7

15.88

0.8

1.0

Heat resisting foam plastic

Specific gravity 0.045 Thickness

8 mm

Insulation material

OC322A--1qxp 05.10.19 3:28 PM Page 4

Electronic scale for refrigerant charging

Outdoor unit

Refrigerant gas

cylinder

operating valve

Refrigerant gas cylinder

for R410A with siphon

Refrigerant (liquid)

Service port

Gauge manifold

valve (for R410A)

Union

Liquid pipe

Gas pipe

Stop valve

Indoor unit

Charge hose (for R410A)

R410A

Pipe diameter (mm)

6.35

9.52

12.7

15.88

Dimension of flare nut (mm)

R22

2Flaring work and flare nut

Flaring work for R410A pipe differs from that for R22 pipe.

For details of flaring work, refer to Installation manual “FLARING WORK”.

3. Refrigerant oil

Apply the special refrigeration oil (accessories: packed with indoor unit) to the flare and the union seat surfaces.

4. Air purge

• Do not discharge the refrigerant into the atmosphere.

Take care not to discharge refrigerant into the atmosphere during installation, reinstallation, or repairs to the refrigerant

circuit.

• Use the vacuum pump for air purging for the purpose of environmental protection.

5. Additional charge

For additional charging, charge the refrigerant from liquid phase of the gas cylinder.

If the refrigerant is charged from the gas phase, composition change may occur in the refrigerant inside the cylinder and the

outdoor unit. In this case, ability of the refrigerating cycle decreases or normal operation can be impossible. However,

charging the liquid refrigerant all at once may cause the compressor to be locked. Thus, charge the refrigerant slowly.

OC322A--1qxp 05.10.19 3:28 PM Page 5

3PART NAMES AND FUNCTIONS

OUTDOOR UNIT

Air inlet

Air outlet

Drain outlet

Piping

Drain hose

(back and side)

ACCESSORIES

1Drain socket 1

SUZ-KA25VA(H).TH

SUZ-KA35VA(H).TH

SUZ-KA25VA.TH

SUZ-KA35VA.TH

SUZ-KA25VAH.TH

SUZ-KA35VAH.TH

OUTDOOR UNIT Air inlet

Piping

Air outlet

(back and side)

Drain hose

Drain outlet

ACCESSORIES

Drain socket

Drain cap [33 1

SUZ-KA50VA.TH

SUZ-KA60VA.TH

SUZ-KA71VA.TH

SUZ-KA50VA.TH

SUZ-KA60VA.TH

SUZ-KA71VA.TH

OC322A--1qxp 05.10.19 3:28 PM Page 6

SPECIFICATION

Function

Power supply

Outdoor Service Ref.

Capacity Rated frequency(Min.~Max.)

Dehumidification

Air flow(High/Loww)

Starting current ✽1

Compressor motor current ✽1

Fan motor current ✽1

Model

Output

Winding

resistance(at 20:)

Model

Winding

resistance(at 20:)

Dimensions WOHOD

Weight

Sound level

✽1

Fan speed(Highw/Loww, Highw/Medw/Loww)

Fan speed regulator

Refrigerant filling

capacity(R410A)

Refrigerating oil (Model)

Thermistor RT61 (at 0:)

Thermistor RT62 (at 100:)

Thermistor RT64 (at 50:)

Thermistor RT65 (at 25:)

Thermistor RT61 (at 25:)

Thermistor RT62 (at 100:)

Thermistor RT64 (at 50:)

Thermistor RT65 (at 25:)

Thermistor RT68 (at 25:)

r/h

K/h

rpm

Single phase

230V,50Hz

3.65

KNB073FDVH

550

U-V 1.53 U-W 1.53

V-W 1.53

RC0J50-AL

WHT-BLK 37.5

BLK-RED 37.5

RED-WHT 37.5

800o550o285

0.90

320 (NEO22)

32.6

13.4

—

Cooling

2.5(0.9-3.2)

0.5

2,058

2.74

0.31

3.62

810w/650w

880w/810w/650w

3840w/760w

880w/800w/630w

Heating

3.0(0.9-4.5)

—

1,938

3.37

0.28

3.61

SUZ-KA25VA(H).TH

Indoor Service Ref.

SLZ-KA25VA(L).TH Indoor Service Ref.

SLZ-KA35VA(L).TH

Compressor

Fan

motor

Special

remarks

Coefficient of performance (C.O.P) ✽1

Capacity

Electrical

data

SUZ-KA35VA(H).TH

Single phase

230V,50Hz

2,004

4.75

KNB092FCAH

650

U-V 0.49 U-W 0.49

V-W 0.49

RC0J50-AL

WHT-BLK 37.5

BLK-RED 37.5

RED-WHT 37.5

800o550o285

1.05

320 (NEO22)

32.6

13.4

—

Cooling

3.5(1.0-3.9)

1.2

4.22

0.33

3.30

Heating

4.0(0.9-5.0)

—

4.42

0.33

3.64

Indoor Service Ref.

SLZ-KA50VA(L).TH

SUZ-KA50VA.TH

Single phase

230V,50Hz

6.75

0.30

SNB130FLDH

850

U-V 0.45 U-W 0.45

V-W 0.45

PM8H60-UB

WHT-BLK 15.2

BLK-RED 15.2

RED-WHT 15.2

840o850o330

1.60

450 (NEO22)

—

10.0

13.4

17.0

10.0

Cooling

4.6(1.1-5.2)

2.2

2,940/1,650

6.45

2.82

53/51w

800/480

Heating

5.0(0.9-6.5)

—

2,940/2,210

6.05

3.23

55/53w

800/620

NOTE : Test conditions are based on ISO 5151

Cooling : Indoor D.B. 27:W.B. 19:

Outdoor D.B. 35:W.B. 24:

Heating : Indoor D.B. 20:W.B. 15:

Outdoor D.B. 7:W.B. 6:

Refrigerant piping length (one way): 5m

✽1 Measured under rated operating frequency.

wReference value

SLZ-KA•VA(L).TH / SUZ-KA•VA(H).TH

OC322A--1qxp 05.10.19 3:28 PM Page 7

Single phase

230V,50Hz

3.65

KNB073FDVH

550

U-V 1.53 U-W 1.53

V-W 1.53

RC0J50-AL

WHT-BLK 37.5

BLK-RED 37.5

RED-WHT 37.5

800o550o285

0.90

320 (NEO22)

32.6

13.4

Cooling

2.5(0.9-3.2)

1.0

2,058

2.74

0.31

3.42

810w/650w

Heating

3.0(0.9-4.5)

—

1,938

3.37

0.28

3.61

880w/810w/650w

Single phase

230V,50Hz

2,004

4.75

KNB092FCAH

650

U-V 0.49 U-W 0.49

V-W 0.49

RC0J50-AL

WHT-BLK 37.5

BLK-RED 37.5

RED-WHT 37.5

800o550o285

1.05

320 (NEO22)

32.6

13.4

Cooling

3.5(1.0-3.9)

1.2

4.22

0.33

3.30

840w/760w

Heating

4.0(0.9-5.0)

—

4.42

0.33

3.64

880w/800w/630w

Outdoor Service Ref.

Function

Power supply

Capacity Rated frequency(Min.-Max.)

Dehumidification

Air flow ✽1

Starting current (Total) ✽1

Compressor motor current ✽1

Fan motor current ✽1

Model

Output

Winding

resistance(at 20:)

Model

Winding

resistance(at 20:)

Dimensions WOHOD

Weight

Sound level ✽1

Fan speed(Highw/Loww, High/Med.w/Loww)

Fan speed regulator

Refrigerant filling

capacity(R410A)

Refrigeration oil (Model)

Thermistor RT61

(at 0:)

Thermistor RT62(at 100:)

Thermistor RT64(at 50:)

Thermistor RT65(at 25:)

r/h

K/h

✽1

dB(A)

rpm

Compressor

Fan

motor

Special

remarks

Coefficient of performance(C.O.P)

Capacity

Electrical

data

SUZ-KA25VA(H).TH

Indoor Service Ref.

SEZ-KC25VA.W

SUZ-KA35VA(H).TH

Indoor Service Ref.

SEZ-KA35VA.TH

NOTE : Test conditions are based on ISO 5151

Cooling : Indoor Dry-bulb temperature 27:Wet-bulb temperature 19:

Outdoor Dry-bulb temperature 35:Wet-bulb temperature(24:)

Heating : Indoor Dry-bulb temperature 20:Wet-bulb temperature 15:

Outdoor Dry-bulb temperature 7:Wet-bulb temperature 6:

Refrigerant piping length (one way): 5m

✽1 Measured under rated operating frequency

wReference value

SEZ-KC•VA.W, SEZ-KA•VA.TH / SUZ-KA•VA(H).TH

OC322A--1qxp 05.10.19 3:28 PM Page 8

Function

Power supply

Outdoor Service Ref.

Capacity Rated frequency(Min.~Max.)

Dehumidification

Air flow(High/Loww)

Starting current ✽1

Compressor motor current ✽1

Fan motor current

Model

Output

Winding

resistance(at 20:)

Model

Winding

resistance(at 20:)

Dimensions WOHOD

Weight

Sound level(High/Loww)

Fan speed(High/Loww)

Fan speed regulator

Refrigerant filling

capacity(R410A)

Refrigerating oil (Model)

Thermistor RT61 (at 25:)

Thermistor RT62 (at

100

Thermistor RT64 (at 50:)

Thermistor RT65 (at 25:)

Thermistor RT68 (at 25:)

r/h

K/h

rpm

Indoor Service Ref.

SEZ-KA50VA.TH

Compressor

Fan

motor

Special

remarks

Coefficient of performance(C.O.P)

Capacity

Electrical

data

SUZ-KA50VA.TH

Single phase

230V,50Hz

6.75

0.30

SNB130FLDH

850

U-V 0.45 U-W 0.45

V-W 0.45

RC0J60-AA

BLK-WHT 15.2

WHT-RED 15.2

RED-BLK 15.2

840o850o330

1.60

450 (NEO22)

10.0

13.4

17.0

10.0

Cooling

5.0(1.1-5.6)

1.9

2,940/1,650w

6.45

2.81

53/51w

800/480w

Heating

5.9(1.1-7.2)

—

2,940/2,210w

6.05

3.21

55/53w

800/620w

Indoor Service Ref.

SEZ-KA60VA.TH

SUZ-KA60VA.TH

Single phase

230V,50Hz

9.75

0.30

SNB130FLDH

850

U-V 0.45 U-W 0.45

V-W 0.45

RC0J60-AA

BLK-WHT 15.2

WHT-RED 15.2

RED-BLK 15.2

840o850o330

1.80

450 (NEO22)

10.0

13.4

17.0

10.0

Cooling

5.5(1.1-6.3)

2.0

2,940/1,650w

8.05

2.81

53/51w

800/480w

Heating

6.9(0.9-8.0)

—

2,940/2,210w

9.45

2.82

55/53w

800/620w

Indoor Service Ref.

SEZ-KA71VA.TH

SUZ-KA71VA.TH

Single phase

230V,50Hz

10.30

0.30

TNB220FMCH

1300

U-V 1.41 U-W 1.41

V-W 1.41

RC0J60-AA

BLK-WHT 15.2

WHT-RED 15.2

RED-BLK 15.2

840o850o330

2.00

870 (NEO22)

10.0

13.4

17.0

10.0

Cooling

7.1(0.9-8.3)

2.7

2,940/1,650w

10.00

2.89

53/51w

800/480w

Heating

8.1(0.9-10.4)

—

2,940/2,210w

9.60

3.43

55/53w

800/620w

NOTE : Test conditions are based on ISO 5151

Cooling : Indoor D.B. 27:W.B. 19:

Outdoor D.B. 35:W.B. 24:

Heating : Indoor D.B. 20:W.B. 15:

Outdoor D.B. 7:W.B. 6:

Refrigerant piping length (one way): 5m

✽1 Measured under rated operating frequency.

wReference value

SEZ-KA•VA.TH / SUZ-KA•VA.TH

OC322A--1qxp 05.10.19 3:28 PM Page 9

Model

Item

Current transformer

Smoothing capacitor

Diode module

Fuse

Defrost heater

Intelligent power module

Expansion valve coil

Reactor

Current-detecting resistor

Current-limiting resistor

Terminal block

Relay

R.V. coil

Heater protector

SUZ-KA25VA.TH

(CT)

(CT761, CT781)

(

C63A, C63B, C63C

)

(DB61, DB65)

(F61)

(F71, F801, F901)

(H)

(IPM)

(LEV)

(L61)

(R61)

(R831)

(

R64A, R64B

)

(TB1,TB2)

(X63)

(X64)

(X66)

(21S4)

(26H)

SUZ-KA25VAH.TH SUZ-KA35VA.TH SUZ-KA35VAH.TH

ETA19Z59BZ

ETQ19Z71AY

620+ 420V

D25XB60

250V 20A

250V 3.15A

PS21244-A-203

CAD-MD12ME 12VDC

10A 23.0mH

25m"5W

5.1"5W

G5NB-1a

G4A-1A-PS

STF-01AJ503

—

230V 130W

G5NB-1a

Open 45:

—

230V 130W

G5NB-1a

Open 45:

45m"5W (1 element) 50m"5W (2 elements)

Specifications and rating conditions of main electric parts

Model

Item

Smoothing capacitor

Current transformer

Fuse

Intelligent power module

High pressure switch

Intelligent power module

Reactor

Expansion valve coil

Power factor controller

Resistor

Solenoid coil relay

Terminal block

Relay

R.V. coil

(CB1,2,3)

(CT1,2)

(CT61)

(F64)

(F801)

(F911)

(HC930)

(HPS)

(IPM)

(L)

(LEV)

(PFC)

(R64A,B)

(R937A,B)

(RS1~4)

(SSR61)

(TB1)

(TB2)

(X64)

(21S4)

560+450V

ETQ19Z68AY

ETQ19Z53AY

250V 2A

250V 3.15A

250V 1A

PS21661-RZ

PS21244-A

340µH 20A

CAM-MD12ME

PS51259-A

10"10W

1.1"2W 2%

0.04"7W

TLP3506

G4A

LD30013

SUZ-KA50VA.TH SUZ-KA60VA.TH SUZ-KA71VA.TH

— ACB-DB156

SUZ-KA25VA.TH SUZ-KA25VAH.TH

SUZ-KA35VA.TH SUZ-KA35VAH.TH

SUZ-KA50VA.TH

SUZ-KA60VA.TH

SUZ-KA71VA.TH

OC322A--1qxp 05.10.19 3:28 PM Page 10

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Mitsubishi Electric Klimaanlage Handbücher

Mitsubishi Electric

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