Mitsubishi Electric EZMOTION MR-E Super MR-E-10A-QW003 Bedienungsanleitung

SH (NA) 030075-A (0805) MEE Printed in Japan Specifications subject to change without notice.

This Instruction Manual uses recycled paper.

MODEL

CODE

MR-E- A-QW003/MR-E- AG-QW003 Instruction Manual

General-Purpose AC Servo

EZMOTION MR-E Super

General-Purpose Interface

MODEL

MR-E- A-QW003

INSTRUCTION MANUAL

MR-E- AG-QW003

HEAD OFFICE : TOKYO BLDG MARUNOUCHI TOKYO 100-8310

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A - 1

Safety Instructions

(Always read these instructions before using the equipment.)

Do not attempt to install, operate, maintain or inspect the servo amplifier and servo motor until you have read

through this Instruction Manual, Installation guide, Servo motor Instruction Manual and appended documents

carefully and can use the equipment correctly. Do not use the servo amplifier and servo motor until you have a

full knowledge of the equipment, safety information and instructions.

In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".

WARNING Indicates that incorrect handling may cause hazardous conditions,

resulting in death or severe injury.

CAUTION Indicates that incorrect handling may cause hazardous conditions,

resulting in medium or slight injury to personnel or may cause physical

damage.

Note that the CAUTION level may lead to a serious consequence according to conditions. Please follow the

instructions of both levels because they are important to personnel safety.

What must not be done and what must be done are indicated by the following diagrammatic symbols.

: Indicates what must not be done. For example, "No Fire" is indicated by .

: Indicates what must be done. For example, grounding is indicated by .

In this Instruction Manual, instructions at a lower level than the above, instructions for other functions, and so

on are classified into "POINT".

After reading this installation guide, always keep it accessible to the operator.

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A - 2

1. To prevent electric shock, note the following

WARNING

Before wiring or inspection, turn off the power and wait for 15 minutes or more until the charge lamp turns

off. Otherwise, an electric shock may occur. In addition, always confirm from the front of the servo

amplifier, whether the charge lamp is off or not.

Connect the servo amplifier and servo motor to ground.

Any person who is involved in wiring and inspection should be fully competent to do the work.

Do not attempt to wire the servo amplifier and servo motor until they have been installed. Otherwise, you

may get an electric shock.

Operate the switches with dry hand to prevent an electric shock.

The cables should not be damaged, stressed, loaded, or pinched. Otherwise, you may get an electric

shock.

2. To prevent fire, note the following

CAUTION

Install the servo amplifier, servo motor and regenerative resistor on incombustible material. Installing them

directly or close to combustibles will lead to a fire.

Always connect a magnetic contactor (MC) between the main circuit power supply and L1, L2, and L3of the

servo amplifier, and configure the wiring to be able to shut down the power supply on the side of the servo

amplifier’s power supply. If a magnetic contactor (MC) is not connected, continuous flow of a large current

may cause a fire when the servo amplifier malfunctions.

When a regenerative resistor is used, use an alarm signal to switch main power off. Otherwise, a

regenerative transistor fault or the like may overheat the regenerative resistor, causing a fire.

3. To prevent injury, note the follow

CAUTION

Only the voltage specified in the Instruction Manual should be applied to each terminal, Otherwise, a

burst, damage, etc. may occur.

Connect the terminals correctly to prevent a burst, damage, etc.

Ensure that polarity ( , ) is correct. Otherwise, a burst, damage, etc. may occur.

Take safety measures, e.g. provide covers, to prevent accidental contact of hands and parts (cables, etc.)

with the servo amplifier heat sink, regenerative resistor, servo motor, etc. since they may be hot while

power is on or for some time after power-off. Their temperatures may be high and you may get burnt or a

parts may damaged.

During operation, never touch the rotating parts of the servo motor. Doing so can cause injury.

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A - 3

4. Additional instructions

The following instructions should also be fully noted. Incorrect handling may cause a fault, injury, electric

shock, etc.

(1) Transportation and installation

CAUTION

Transport the products correctly according to their weights.

Stacking in excess of the specified number of products is not allowed.

Do not carry the servo motor by the cables, shaft or encoder.

Do not hold the front cover to transport the servo amplifier. The servo amplifier may drop.

Install the servo amplifier in a load-bearing place in accordance with the Instruction Manual.

Do not climb or stand on servo equipment. Do not put heavy objects on equipment.

The servo amplifier and servo motor must be installed in the specified direction.

Leave specified clearances between the servo amplifier and control enclosure walls or other equipment.

Do not install or operate the servo amplifier and servo motor which has been damaged or has any parts

missing.

Provide adequate protection to prevent screws and other conductive matter, oil and other combustible

matter from entering the servo amplifier and servo motor.

Do not drop or strike servo amplifier or servo motor. Isolate from all impact loads.

When you keep or use it, please fulfill the following environmental conditions.

Conditions

Environment Servo amplifier Servo motor

[] 0 to 55 (non-freezing) 0 to 40 (non-freezing)

operation [] 32 to 131 (non-freezing) 32 to 104 (non-freezing)

[] 20 to 65 (non-freezing) 15 to 70 (non-freezing)

Ambient

temperature In storage [] 4 to 149 (non-freezing) 5 to 158 (non-freezing)

In operation 90 RH or less (non-condensing) 80 RH or less (non-condensing)

Ambient

humidity In storage 90 RH or less (non-condensing)

Ambience Indoors (no direct sunlight) Free from corrosive gas, flammable gas, oil mist, dust and dirt

Altitude Max. 1000m above sea level

HF-KE W1-S100 X Y : 49

HF-SE52JW1-S100 to

HF-SE152JW1-S100 XY : 24.5

(Note)

Vibration [m/s2] 5.9 or less

HF-SE202JW1-S100 X : 24.5

Y : 49

Note. Except the servo motor with reduction gear.

Securely attach the servo motor to the machine. If attach insecurely, the servo motor may come off during

operation.

The servo motor with reduction gear must be installed in the specified direction to prevent oil leakage.

Take safety measures, e.g. provide covers, to prevent accidental access to the rotating parts of the servo

motor during operation.

Never hit the servo motor or shaft, especially when coupling the servo motor to the machine. The encoder

may become faulty.

Do not subject the servo motor shaft to more than the permissible load. Otherwise, the shaft may break.

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A - 4

(2) Wiring

CAUTION

Wire the equipment correctly and securely. Otherwise, the servo motor may operate unexpectedly.

Do not install a power capacitor, surge absorber or radio noise filter (FR-BIF option) between the servo

motor and servo amplifier.

Connect the wires to the correct phase terminals (U, V, W) of the servo amplifier and servo motor.

Otherwise, the servo motor does not operate properly.

Connect the servo motor power terminal (U, V, W) to the servo motor power input terminal (U, V, W)

directly. Do not let a magnetic contactor, etc. intervene.

Servo motor

Servo amplifier Servo motorServo amplifier

Do not connect AC power directly to the servo motor. Otherwise, a fault may occur.

The surge absorbing diode installed on the DC output signal relay of the servo amplifier must be wired in

the specified direction. Otherwise, the emergency stop and other protective circuits may not operate.

Control output

signal RA

Control output

signal

Servo amplifier Servo amplifier

SGSG

When the cable is not tightened enough to the terminal block (connector), the cable or terminal block

(connector) may generate heat because of the poor contact. Be sure to tighten the cable with specified

torque.

(3) Test run adjustment

CAUTION

Before operation, check the parameter settings. Improper settings may cause some machines to perform

unexpected operation.

The parameter settings must not be changed excessively. Operation will be insatiable.

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A - 5

(4) Usage

CAUTION

Provide an external emergency stop circuit to ensure that operation can be stopped and power switched

off immediately.

Any person who is involved in disassembly and repair should be fully competent to do the work.

Before resetting an alarm, make sure that the run signal of the servo amplifier is off to prevent an

accident. A sudden restart is made if an alarm is reset with the run signal on.

Do not modify the equipment.

Use a noise filter, etc. to minimize the influence of electromagnetic interference, which may be caused by

electronic equipment used near the servo amplifier.

Burning or breaking a servo amplifier may cause a toxic gas. Do not burn or break a servo amplifier.

Use the servo amplifier with the specified servo motor.

The electromagnetic brake on the servo motor is designed to hold the servo motor shaft and should not

be used for ordinary braking.

For such reasons as service life and mechanical structure (e.g. where a ball screw and the servo motor

are coupled via a timing belt), the electromagnetic brake may not hold the servo motor shaft. To ensure

safety, install a stopper on the machine side.

(5) Corrective actions

CAUTION

When it is assumed that a hazardous condition may take place at the occur due to a power failure or a

product fault, use a servo motor with electromagnetic brake or an external brake mechanism for the

purpose of prevention.

Configure the electromagnetic brake circuit so that it is activated not only by the servo amplifier signals

but also by an external emergency stop (EMG).

Contacts must be open when

servo-off, when an trouble (ALM)

and when an electromagnetic brake

interlock (MBR).

Electromagnetic brake

Circuit must be

opened during

emergency stop (EMG).

SON RA EMG

24VDC

When any alarm has occurred, eliminate its cause, ensure safety, and deactivate the alarm before

restarting operation.

When power is restored after an instantaneous power failure, keep away from the machine because the

machine may be restarted suddenly (design the machine so that it is secured against hazard if restarted).

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A - 6

(6) Storage for servo motor

CAUTION

Note the following points when storing the servo motor for an extended period of time (guideline: three or

more months).

Always store the servo motor indoors in a clean and dry place.

If it is stored in a dusty or damp place, make adequate provision, e.g. cover the whole product.

If the insulation resistance of the winding decreases, reexamine the storage method.

Though the servo motor is rust-proofed before shipment using paint or rust prevention oil, rust may be

produced depending on the storage conditions or storage period.

If the servo motor is to be stored for longer than six months, apply rust prevention oil again especially to

the machined surfaces of the shaft, etc.

Before using the product after storage for an extended period of time, hand-turn the motor output shaft to

confirm that nothing is wrong with the servo motor. (When the servo motor is equipped with a brake,

make the above check after releasing the brake with the brake power supply.)

When the equipment has been stored for an extended period of time, consult Mitsubishi.

(7) Maintenance, inspection and parts replacement

CAUTION

With age, the electrolytic capacitor of the servo amplifier will deteriorate. To prevent a secondary accident

due to a fault, it is recommended to replace the electrolytic capacitor every 10 years when used in general

environment.

Please consult our sales representative.

(8) General instruction

To illustrate details, the equipment in the diagrams of this Instruction Manual may have been drawn

without covers and safety guards. When the equipment is operated, the covers and safety guards must be

installed as specified. Operation must be performed in accordance with this Instruction Manual.

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A - 7

About processing of waste

When you discard servo amplifier, a battery (primary battery), and other option articles, please follow the law of

each country (area).

FOR MAXIMUM SAFETY

These products have been manufactured as a general-purpose part for general industries, and have not

been designed or manufactured to be incorporated in a device or system used in purposes related to

human life.

Before using the products for special purposes such as nuclear power, electric power, aerospace,

medicine, passenger movement vehicles or under water relays, contact Mitsubishi.

These products have been manufactured under strict quality control. However, when installing the product

where major accidents or losses could occur if the product fails, install appropriate backup or failsafe

functions in the system.

EEP-ROM life

The number of write times to the EEP-ROM, which stores parameter settings, etc., is limited to 100,000. If

the total number of the following operations exceeds 100,000, the servo amplifier and/or converter unit may

fail when the EEP-ROM reaches the end of its useful life.

Write to the EEP-ROM due to parameter setting changes

Precautions for Choosing the Products

Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi;

machine damage or lost profits caused by faults in the Mitsubishi products; damage, secondary damage,

accident compensation caused by special factors unpredictable by Mitsubishi; damages to products other

than Mitsubishi products; and to other duties.

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A - 8

COMPLIANCE WITH EC DIRECTIVES

1. WHAT ARE EC DIRECTIVES?

The EC directives were issued to standardize the regulations of the EU countries and ensure smooth

distribution of safety-guaranteed products. In the EU countries, the machinery directive (effective in January,

1995), EMC directive (effective in January, 1996) and low voltage directive (effective in January, 1997) of the

EC directives require that products to be sold should meet their fundamental safety requirements and carry the

CE marks (CE marking). CE marking applies to machines and equipment into which servo amplifiers have

been installed.

(1) EMC directive

The EMC directive applies not to the servo units alone but to servo-incorporated machines and equipment.

This requires the EMC filters to be used with the servo-incorporated machines and equipment to comply

with the EMC directive. For specific EMC directive conforming methods, refer to the EMC Installation

Guidelines (IB(NA)67310).

(2) Low voltage directive

The low voltage directive applies also to servo units alone. Hence, they are designed to comply with the low

voltage directive.

(3) Machine directive

Not being machines, the servo amplifiers need not comply with this directive.

2. PRECAUTIONS FOR COMPLIANCE

(1) Servo amplifiers and servo motors used

Use the servo amplifiers and servo motors which comply with the standard model.

Servo amplifier :MR-E-10A-QW003 to MR-E-200A-QW003

MR-E-10AG-QW003 to MR-E-200AG-QW003

Servo motor :HF-KE W1-S100

HF-SE JW1-S100

(2) Configuration

Reinforced

insulating

transformer

NFB MC M

Circuit

breaker

Magnetic

contactor

Reinforced

insulating type

24VDC

power

supply

Servo

amplifier

Servo

motor

Control box

Use the circuit breaker and magnetic contactor which conform to the EN or IEC Standard.

Design notice: Where residual-current-operated protective device (RCD) is used for protection case of

direct or indirect contact, only RCD of type B is allowed on the supply side of this Electronic Equipment

(EE).

(3) Environment

Operate the servo amplifier at or above the contamination level 2 set forth in IEC60664-1. For this purpose,

install the servo amplifier in a control box which is protected against water, oil, carbon, dust, dirt, etc. (IP54).

(4) Power supply

(a) Operate the servo amplifier to meet the requirements of the overvoltage category II set forth in

IEC60664-1. For this purpose, a reinforced insulating transformer conforming to the IEC or EN Standard

should be used in the power input section.

(b) As the external power supply for interface, use a 24VDC power supply that has been insulation-

reinforced in I/O.

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A - 9

(5) Grounding

(a) To prevent an electric shock, always connect the protective earth (PE) terminals (terminal marked ) of

the servo amplifier to the protective earth (PE) of the control box. Connect PE terminal of the control box

to the NEUTRAL of a power supply. Be sure to ground the NEUTRAL of a power supply.

(b) Do not connect two ground cables to the same protective earth (PE) terminal. Always connect the

cables to the terminals one-to-one.

PE terminalsPE terminals

the servo amplifier must be connected to the corresponding earth terminals.

(6) Wiring

(a) The cables to be connected to the terminal block of the servo amplifier must have crimping terminals

provided with insulating tubes to prevent contact with adjacent terminals.

Crimping terminal

Insulating tube

Cable

(b) Use the servo motor side power connector which complies with the EN Standard. The EN Standard-

compliant power connector sets are available from us as options. (Refer to section 13.1.2)

(7) Auxiliary equipment and options

(a) The circuit breaker and magnetic contactor used should be the EN or IEC standard-compliant products

of the models described in section 13.2.2.

(b) The sizes of the cables described in section 13.2.1 meet the following requirements. To meet the other

requirements, follow Table 5 and Appendix C in EN60204-1.

Ambient temperature: 40 (104) [ ()]

Sheath: PVC (polyvinyl chloride)

Installed on wall surface or open table tray

(8) Performing EMC tests

When EMC tests are run on a machine/device into which the servo amplifier has been installed, it must

conform to the electromagnetic compatibility (immunity/emission) standards after it has satisfied the

operating environment/electrical equipment specifications.

For the other EMC directive guidelines on the servo amplifier, refer to the EMC Installation Guidelines

(IB(NA)67310).

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