Mitsubishi Heavy Industries R410A Bedienungsanleitung

MITSUBISHI HEAVY INDUSTRIES - PAC SERVICE MANUAL

INDEX

MAINTENANCE DATA 2

ERROR CODES 4

PCB INDOOR UNITS 8

ERROR DISPLAY & REMEDY CHART 12

PCB OUTDOOR UNITS 22

ERROR DISPLAY – OUTDOOR UNIT 25

OPERATIONAL DATA CHECK – WIRED CONTROLLER 35

REMOTE CONTROL – WIRED 36

- SETTING FUNCTIONS 37

ERROR DISPLAY – WIRELESS CONTROL 43

REMOTE CONTROL WIRELESS 44

1. MAINTENANCE DATA

1.1 Servicing

(1) Evacuation

The evacuation is a procedure to purge impurities, such as noncondensable gas, air, moisture from the refrigerant equipment by

using a vacuum pump. Since the refrigerant R410A is very insoluble in water, even a small amount of moisture left in the refriger-

ant equipment will freeze, causing what is called ice clogging.

Evacuation procedure

Make sure that the both service valves of gas and liquid line are fully opened.

(a) Check to ensure that there is no internal pres-

sure in the unit. If there is an internal pres-

sure, it should be relived through the service

port.

(b) Connect the charging hose of the gauge mani-

fold to the service port of the gas piping.

Close high pressure valve 2of gange mani-

fold.

pump.

Repeat evacuation in the following sequence.

Notes (1) Do not use the refrigerant pressure to expel air.

Notes (2) Do not use the compressor for evacuation.

Notes (3) Do not operate the compressor in a vacuum condition.

Vacuuming begins

Vacuuming completed

Vacuum gauge check

When the vacuum gauge's needle pointer creeps up,

there is moisture left in the system or a leak. Pull air

again after you have checked the system for a leak and

rectified it. Use a reverse flow stop adapter to prevent

the vacuum pump's lubricant oil from flowing into the

refrigerant system.

Please run the

vacuum pump for at

least one hour after

the vacuum gauge

shows -101kPa or

lower. (-755mmHg or

lower)

No increase in the

reading of the

vacuum gauge's

needle pointer.

Liquid line

Indoor unit

Outdoor unit

Gus line

Charge hose

(for R410A only)

Refrigerant

cylinder

Handle Lo

Vacuum

pump

Gauge manifold

(for R410A only)

Handle Hi

Charge hose A

(for R410A only)

Charge valve

Vacuum adapter

(for R410A only)

Charge port

Notes (1) Refer to the exterior-view drawing for the position of the service valve.

Notes (2) When connecting of ther service valve, flare connection for both the

indoor and outdoor unit.

(2) Refrigerant charging

(a) After the evacuation shown in the above, change the connection of the charge hose A to the refrigerant cylinder.

(b) Purge air from the charge hose A .

First loosen the connecting portion of the charge hose at the gauge manifold side and open valve 3for a few seconds, and

then immediately retighten it after observing that gas has blown out from loosened connecting portion.

When refrigerant has been charged into the unit to some extent, refrigerant flow becomes stagnant. When that happens, start

the compressor in cooling cycle until the system is filled with the specified amount of gas, then close valves 1and 3and

remove the gauge manifold. Cover the service port with caps and tighten them securely.

(d) Check for gas leakage by applying a gas leak detector around the piping connection.

(e) Start the air conditioner and make sure of its operating condition.

1.2 Trouble shooting for refrigerant circuit

(1) Judgement of operating condition by operation pressure and temperature difference

Making an accurate judgement requires a skill that is acquired only after years of experience, one trouble may lead to an another

trouble from a single trouble source and several other troubles may exist at the same time which comes from a undetected different

trouble source.

Filtering out the trouble sources can be done easier by comparing with daily operating conditions. Some good guides are to judge

the operating pressure and the temperature difference between suction air and delivery air.

Following are some pointers,

Pressure

Trouble cause

High side ¡

Low side ¡

High side ¡Ineffective compression

Low side ¡(defective compressor)

High side ¡

Low side ¡

High side ¡

Low side ¡

High side ¡

Low side ¡1) Too high temperature of room

1) Insufficient refrigerant in circuit

2) Clogging of strainer

3) Gas leakage

4) Clogging of air filter (in cooling)

5) Decrease in heat load (in cooling)

6) Locking of indoor fan (in cooling)

1) Locking of outdoor unit fan (in cooling)

2) Dirty outdoor heat exchanger (in cooling)

3) Mixture of non condensable gas (air etc.)

1) Excessive overcharging of refrigerant

2) Mixture of non condensable gas (air etc.)

Indi-

cation

Circuit

Too low

A little low

Normal

A little

high

Too high

(1) Selfdiagnosis function

(a) Check Indicator Table

Whether a failure exists or not on the indoor unit and outdoor unit can be know by the contents of remote controller eroor code, indoor/outdoor unit green LED (power pilot lamp

and microcomputer normality pilot lamp) or red LED (check pilot lamp).

1) Indoor unit side

Outdoor unit LEDIndoor unit LED

Green

Keeps flashing

Red

Stays OFF

Stay OFF or Lights

continously

Green

Keeps flashing

Stays OFF

Keeps flashing

*3 time flash

Stays OFF

Stay OFF

2 time flash

1 time flash

Stays OFF

Stay OFF

Red

Stays OFF Normal

Indoor unit microcomputer failure

Indoor unit PCB fault

Outdoor unit microcomputer failure

Indoor unit heat exchanger thermistor failure

Indoor unit return air thermistor failure

The float SW operates (with FS only). Drain up kit wiring fault.

Indoor / outdoor transmission error.

Stays OFF

2 time flash

Stays OFF

Remote

controller

error code

No-indication

LCD flashes

continuously

or is off.

E10

E28

Cause

Keeps flashing Keeps flashing1 time flash Stays OFF

Stays OFF Stays OFF Stays OFF Power OFF, L phase wiring is open, power source failure

Stays OFF

Remote controller wires X and Y are reversely connected. *For wire breaking at

power ON, the LED is OFF. Remote controller wire is open. (X wire breaking : A

beep is produced and no indication is made. Z wire breaking : No beep and no

indication) The remote controller wires Y and Z are reversely connected.

The remote controller wire Y is open. The remote controller wires X and Y are

reversely connected. Noise is penetrating the remote control lines. The remote

controller or indoor control PCB is faulty. (The communications circuit is faulty.)

Keeps flashing Keeps flashingStays OFF 2 time flash Poor connection or disconnection in wires connecting the indoor and outdoor

units.

When multiple remote controllers are used for control, the power supply to some

indoor units is OFF.

When multi-unit control by remote controller is performed, the number of units is

over (more than 17 units). Two remote controller are provided for one controller is

performed.

Outdoor unit control PCB is faulty when the power is turned on, or the inverter

parts are faulty (FDCVA 151~251 type).

Heating overload (indoor heat exchanger temperature is abnormally high) and

indoor heat exchanger thermistor is faulty.

Remote controller thermistor failure

Keeps flashing Keeps flashing

Stays OFF Stays OFF

E16 Fan motor is faulty (FDTA 501, 601 type, FDKN type).

1.3Diagnosing of microcomputer circuit

Note (1) The green LED in the outdoor unit is used in the FDCA301 ~ 601 models only.

Outdoor unit LEDIndoor unit LED

Green

Keeps flashing

Red Green

Stays OFF

1 time flash

Red

Wiring is open or reversal phase (FDCA 301~601 type)

Abnormal current cut of compressor (FDCA 301~601 type)

52C secondary side L3-phase wiring is open. (FDCA 301~601 type)

Discharge temperature abnormality.

Discharge pipe thermistor failure

63H1 operation (FDCA 301~601 type)

Outdoor air temperature thermistor failure

Inverter Over-voltage Trouble. (FDCVA 151~251 type)

DC fan motor abnormal. (FDCVA 151~251 type)

Remote

controller

error code

E32

E33

E34

E36

E37

E38

E39

E40

E47

E48

Cause

Keeps flashing Keeps flashing

Stays OFF 1 time flash

E35

Keeps flashing Stays OFF 1 time flash Current (Abnormalities in a compressor over current)

E42

Keeps flashing Keeps flashing

Stays OFF Lights contiously 52C abnormal. (FDCA 301~601 type)

E52

Keeps flashing

Stays OFF 1 time flash Power transistor thermistor is faulty or disconnection or connector

connections are poor. (FDCVA 151~251 type)

E56

Keeps flashing Stays OFF 1 time flash Insufficient refrigerant.

E57

1 time flash

Keeps flashing Stays OFF 2 time flash Compressor startup error (FDCVA 151~251 type)

E59

3 time flash

Keeps flashing Stays OFF 1 time flash Compressor loader position detection error. (FDCVA 151~251 type)

E60

Outdoor unit heat exchanger thermistor

failure

Outdoor heat exchanger temperature is high or outdoor heat exchanger thermistor

is faulty.

Inverter primary side current is abnormal. (FDCVA151~251 type)

2) Outdoor unit side

Note (1) The green LED in the outdoor unit is used in the FDCA301 ~ 601 models only.

Section Display section

Error code of remote controller

Inspection LED (red) of indoor unit PCB

Inspection LED (red) of outdoor unit PCB

• Displays the error of higher priority (When plural errors are persisting)

• Displays the present errors.

(When a new error has occurred after the former error was reset.)

Error detail Error code Timing of error detection

Wrong connection between the indoor and

outdoor units. “ Wait ”

Normally, 30 seconds after the power is turned ON.

Normally after the power is turned ON (during communications).

Broken wire of heat exchanger thermistor

Drain error (float switch motion)

No communications even once with the outdoor unit.

After 1 or more communications of the indoor unit with the remote controller

following power on, transmission errors cause an interruption for 2 minutes.

After communications with the outdoor unit 1 or more times, communications

are abnormal continuously for 2 minutes.

When an input temperature of –50°C or lower is measured by the return air

thermistor is measured for 5 seconds or longer within 60 minutes after the

first detection.

When an input temperature of –50°C or lower is measured by the heat

exchanger thermistor is measured for 5 seconds or longer within 60 minutes

after the first detection.

Transmission error of remote controller

indoor unit

Transmission error between indoor/outdoor

units

The number of connected indoor units

exceeds the connection limit (when

multiple units are control by a single remote

controller).

Broken wire of indoor unit return air

thermistor

······················

Error detail Error code Timing of error detection

Broken wire of heat exchanger thermister

Broken wire of discharge pipe thermistor

Broken wire of outdoor air temperature

thermistor

Broken wire of power transistor

thermistor

When a thermistor input temperature of –30°C or lower is measured for 5

seconds or longer 3 times within 40 (60) minutes after the 1st detection

between 2 minutes and 2 minutes 20 seconds after compressor operation

starts.

When a thermistor input temperature of –30°C or lower is measured for 5

seconds or longer 3 times within 40 (60) minutes after the 1st detection

between 2 minutes and 2 minutes 20 seconds after compressor operation

starts.

When a thermistor input temperature of –10°C or lower is measured for 5

seconds or longer 3 times within 40 (60) minutes after the 1st detection

between 10 minutes and 10 minutes 20 seconds (between 2 minutes and 2

minutes 20 seconds) after compressor operation starts.

When the under-dome thermistor input temperature of –10°C is measured for

5 seconds or longer 3 times within 40 minutes after the 1st detection between

10 minutes and 10 minutes 20 seconds after compressor operation starts.

(b) Display sequence of error, inspection display lamp

1) One kind error

Display corresponding to the error is shown.

2) More than one errors.

3) Timing of error detection

●Indoor unit side.

Notes (1) Values in ( ) show for the FDCA301~601 models.

(2) The power transistor temperature sensor is used in the FDCVA151~251 models only.

●Outdoor unit side.

4) Recording and reset of error

Notes (1) Priority is in the order of E1 > ... > E10 > ... > E60.

(2) Procedures of trouble diagnosis

When any error occurs, inspect in following sequence. Detailed explanation on each step is given later in this text.

Note (1) It means the operation to turn off the power and back on again more than 1 min. later in order to reset the malfunction of microcomputer due to the

effect of power supply conditions or accidental noise.

Error display Memory Reset

Error code of remote

controller

Indoor unit inspection lamp

(red)

• Saves in memory the mode (1) of higher

priority

• Stop the unit operation by pressing the ON/OFF switch of remote

controller.

• Operation can be started again if the error has been reset.

• Saves in memory the mode (1) of higher

priority

• Cannot save in memory

Outdoor unit inspection lamp

(red)

Error Power supply reset

(1)

Check of inspection display [In-

door/outdoor unit PCB, remote

controller or Indication board]

Check of inspection display [In-

door/outdoor unit PCB, remote

controller or Indication board]

Power supply check

(indoor/outdoor unit)

Replacement or repair of defective

parts Test run/adjustment

Check of unit

controller

Indoor unit

Outdoor unit

: Press the ON/OFF button on the remote controller. Or disconnect and reconnect the power supply connector

(CNW1 or CNW0) on the indoor unit control PCB or turn the main power supply OFF.

: Turn the main power supply OFF.

(3) Error diagnosis procedures at the indoor unit side

To diagnose the error, measure the voltage (AC, DC), resistance, etc. at each connector around the circuit board of indoor unit

based on the inspection display or the operation state of unit (no operation of compressor or blower, no switching of 4-way valve,

etc.) If any defective parts are discoverd, replace with the assembly of parts as shown below.

(a) Single-unit replacement parts for circuit board of indoor unit. (Peripheral electric parts for circuit board.)

Indoor unit printed circuit board, thermistor (return, heat exchanger), operating switches, limit switches, transformers, fuses.

Note (1) Use normal inspection methods to determine the condition of strong electrical circuits and frozen cycle parts.

(b) Replacement procedure of indoor unit microcomputer printed circuit board

Microcomputer printed circuit board can be replaced with following procedure.

(i) Confirm the parts numbers. (Refer to the following parts layout drawing for the location of parts number.)

PJA505A122ZD

PJA505A122ZC

PJA505A128ZF

Parts number

FDTA 151~401

FDTA 501, 601

FDE

Model

FDKA 151~251

FDKA 301

FDUR

Model

PHA505A018ZF

PHA505A018ZG

PJA505A131ZC

Parts number

CNM3

52X6 52X1 52X2 52X3

52X4

52X8-2

PC3

IC2

CNE

F2 F1

Z2D

Z3D

Z4D

Z5D

R16

ZD1

CNJ

IC7

TVS1

CNM2

CNW8

CNT

IC9

1234

J10

J11

J12

CNR

IC12

CNG

LED2 LED1

CNW9

C13

PC5

C12

C58

IC3

CNY CNI

CNH CNN1

SW2

SW10 SW5

1234

SW7

SW8

SW9

IC11

IC8

CNB

C11

C41

KN1

CNV

52X7

52X8-1

CNW7

TM1

PC2 PC1

R17

C23

Fan motor

(501, 601)

Power supply PCB

(CNW8)

Connector

(CNT)

Address switch

(SW2)

Heat exchanger thermistor,

Return air thermistor

(Thi-R1, Thi-A)

Heat exchanger

thermistor

(Thi-R2)

J9~J11

(SW10)

DIP switch

(SW5)

J5~J6

(SW8)

DIP switch

(SW9)

J1~J4

(SW7)

Remote

controller

Louver motor

To power supply

(CNW7)

To power supply PCB

(501, 601) (CNW9)

Fan motor

(151~401)

Parts layout on the indoor unit PCB

Model: FDT series

Input signal - Reverse invalid

Input signal - Rus stop

Heating thermostat OFF-Lo

Heating thermostat OFF-Stop, Lo

Normal operation operable

Operation permission prohibited

Normal

Heating temp. +3

Louver free stop control - Invalid

Louver free stop control - Effective

Freeze prevention fan control activated.

Freeze prevention fan control deactivated.

J1 (SW7-1)

J2 (SW7-2)

J3 (SW7-3)

J4 (SW7-4)

J5 (SW8-1)

J6 (SW8-2)

With

None

(1)

With

None

(1)

With

None

(1)

With

None

(1)

With

None

(1)

With

None

(1)

Name Function

Note (1)

(2)

“None”means that jumper wire is not provided on the PCB or the

connection is cut

The replacement board is not equipped with jumpers J1 ~ J6. Instead,

SW7 and 8, with the same functions as jumpers J1~J6, are used in the

position where the jumpers were previously. Set SW7 and 8 locally in

accordance with the above table.

Note (1) It is normally ON only in the case of SW9-4.

Setting time : 1000hrs. (Unit stop)

Setting time : 1000hrs. (Display)

Setting time : 600hrs. (Display)

Setting time : 180hrs. (when shipped from factory)

SW5-4SW5-3 ON

OFF

Switch Function

Emergency operation

Normal

Fan control : Powerful mode

Fan control : Mild mode

SW9-3

SW9-4

SW10-1 (J9)

Switch Function

Auto swing fanction - None

Auto swing function - With

Remote controller air flow –

Remote controller air flow 1 speed

Remote controller air flow 2 speed

Remote controller air flow 3 speed

SW10-3

(J11)

SW10-2

(J10)

OFF

Switch Function

●Control change switch (SW5, SW9, SW10)

Function of DIP switch SW5 (Usually all turned OFF)

Function of DIP switch SW9 (Usually all turned OFF)

●Change by the jumper wire

Function of DIP switch SW10 (Usually all turned OFF)

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