Mitsubishi Heavy Industries SRK20ZGX-S Bedienungsanleitung

INVERTER WALL MOUNTED TYPE

ROOM AIR-CONDITIONER

( Split system, air to air heat pump type )

SRK20ZGX-S, 25ZGX-S, 35ZGX-S, 50ZGX-S

TECHNICAL MANUAL

Collection data

Manual No. ’07

SRK-T

065

CONTENTS

1. GENERAL INFORMATION ........................................................................... 1

1.1 Specific features .................................................................................... 1

1.2 How to read the model name ................................................................ 1

2. SELECTION DATA........................................................................................ 2

2.1 Specifications ........................................................................................ 2

2.2 Range of usage & limitations ............................................................... 6

2.3 Exterior dimensions .............................................................................. 6

2.4 Piping system ........................................................................................ 8

2.5 Selection chart ....................................................................................... 9

3. ELECTRICAL DATA ..................................................................................... 10

3.1 Electrical wiring ..................................................................................... 10

4. OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER ................ 12

4.1 Operation control function by remote control switch ........................ 12

4.2 Unit ON/OFF button ............................................................................... 13

4.3 Power blackout auto restart function................................................... 13

4.4 Custom cord switching procedure ....................................................... 14

4.5 Flap and louver control ......................................................................... 14

4.6 Timer operation...................................................................................... 14

4.7 Outline of heating operation ................................................................. 15

4.8 Outline of cooling operation ................................................................. 16

4.9 Outline of automatic operation............................................................. 16

4.10 Protective control function ................................................................... 17

5. APPLICATION DATA .................................................................................... 22

5.1 Selection of location for installation .................................................... 23

5.2 Installation of indoor unit ...................................................................... 24

5.3 Installation of outdoor unit ................................................................... 27

5.4 Refrigerant piping .................................................................................. 27

5.5 Test run ................................................................................................... 29

5.6 Precautions for wireless remote control installation and operation...... 29

6. MAINTENANCE DATA.................................................................................. 30

6.1 Troubleshooting procedures for electrical equipment ....................... 30

6.2 Servicing................................................................................................. 50

7. REFRIGERANT PIPING INSTALLATION/SERVICING MANUAL

FOR AIR CONDITIONERS USING R410A .................................................. 51

7.1 Outline .................................................................................................... 51

7.2 Refrigerant piping installation .............................................................. 52

7.3 Installation, removal and servicing ...................................................... 58

7.4 Refrigerant recovery .............................................................................. 63

Over heat of compressor

Error of signal transmission

Outdoor fan motor error

1 GENERAL INFORMATION

1.1 Specific features

The “MITSUBISHI HEAVY INDUSTRIES, LTD.” room air-conditioner: SRK series are of split and wall mounted type and the unit

consists of indoor unit and outdoor unit with refrigerant precharged in factory. The indoor unit is composed of room air cooling or

heating equipment with operation control switch and the outdoor unit is composed of condensing unit with compressor.

(1) Inverter (Frequency converter) for multi-steps power control

¡Heating/Cooling

The rotational speed of a compressor is changed in step in relation to varying load, interlocked with the indoor and outdoor unit

fans controlled to change frequency, thus controlling the capacity.

¡Allowing quick heating/cooling operation during start-up period. Constant room temperature by fine-tuned control after the

unit has stabilized.

(2) Fuzzy control

¡Fuzzy control calculates the amount of variation in the difference between the return air temperature and the setting tempera-

ture in compliance with the fuzzy rules in order to control the air capacity and the inverter frequency.

(3) Remote control flap & louver

The Flap & louver can be automatically controlled by operating wireless remote control.

¡Flap swing : The flaps swing up and down successively.

¡Louver swing : The louvers swing left and right successively.

¡Memory flap : Once the Flap & louver position is set, the unit memorizes the position and continues to operate at the same

position from the next time.

(4) Self diagnosis function

¡We are constantly trying to do better service to our customers by installing such judges that show abnormality of operation as

follows.

Outdoor heat exchanger sensor

error

Discharge pipe sensor error

Outdoor air temperature sensor

error

2 time flash

4 time flash

RUN light

keeps flashing

1 time flash

Trouble of outdoor unit

Over current

Current cut

2 time flash

3 time flash

RUN light

1 time flash

5 time flash

TIMER light

Room temperature sensor error

Indoor fan motor error

Heat exchanger sensor error

2 time flash

6 time flash

TIMER light

1 time flash

RUN light

Rotor lock

6 time flash

7 time flash

2 time flash

RUN light

2 time flash

1.2 How to read the model name

Example : SR K 35 Z GX - S

R410A models

Series No.

Inverter type

Product capacity

Wall mounted type

Split type room air-conditioner

2 SELECTION DATA

2.1 Specifications

Model SRK20ZGX-S (Indoor unit)

SRC20ZGX-S (Outdoor unit)

Item

Model SRK20ZGX-S SRC20ZGX-S

Cooling capacity(1) W 2000 (500~2800)

Heating capacity(1) W 2400 (500~4600)

Power source 1 Phase, 220-240V, 50Hz

Cooling input kW 0.37 (0.1~0.91)

Running current (Cooling) A 2.1/2.0/1.9

Heating input kW 0.44 (0.09~1.27)

Running current (Heating) A 2.5/2.4/2.3

Inrush current A 2.5/2.4/2.3

COP Cooling: 5.41 Heating: 5.45

Cooling Sound level Hi 42, Me 34, Lo 21 44

Noise level Power level dB 57 57

Heating Sound level Hi 42, Me 35, Lo 25 43

Power level 58 57

Exterior dimensions

Height ×Width ×Depth mm 298 ×840 ×259 540 ×780 ×290

Color Fine snow Stucco white

Net weight kg 12 38

Refrigerant equipment

Compressor type & Q’ty –RM-B5077MD1 (Rotary type) ×1

Motor kW –0.75

Starting method – Line starting

Heat exchanger Louver fins & inner grooved tubing Straight fins & inner grooved tubing

Refrigerant control Capillary tubes + Electronic expansion valve

Refrigerant(3) kg R410A 1.2 (Pre-Charged up to the piping length of 15m)

Refrigerant oil R0.35 (MA68)

Deice control Microcomputer control

Air handling equipment

Fan type & Q’ty Tangential fan ×1 Propeller fan ×1

Motor W 27 24

(Cooling) 11.8 30

Air flow (at High) (Heating) CMM 12 25

Air filter, Q’ty Polypropylene net (washable) ×2–

Shock & vibration absorber – Cushion rubber (for compressor)

Electric heater ––

Operation control

Operation switch Wireless-Remote control –

Room temperature control Microcomputer thermostat –

Pilot lamp RUN (Green), TIMER (Yellow), HI POWER (Green), ECONO (Orange)

Safety equipment

O.D mm (in) Liquid line: φ6.35 (1/4″) Gas line: φ9.52 (3/8″)

Connecting method Flare connecting

Attached length of piping Liquid line: 0.54 m

Gas line : 0.47 m –

Insulation Necessary (Both sides)

Drain hose Connectable

Power source cord 2 m (3 cores with Earth)

Recommended breaker size A 16

Size ×Core number 1.5 mm2×4 cores (Including earth cable)

Connection wiring Connecting method Terminal block (Screw fixing type)

Accessories (included)

Mounting kit, Clean filter (Allergen clear filter ×1, Photocatalytic washable deodorizing filter ×1)

Optional parts –

Notes (1) The data are measured at the following conditions.

Item Indoor air temperature Outdoor air temperature Standards

Operation DB WB DB WB

Cooling 27ºC 19ºC 35ºC 24ºC ISO-T1, JIS C9612

Heating 20ºC – 7ºC 6ºC ISO-T1, JIS C9612

(2) The operation data are applied to the 220/230/240V districts respectively.

(3) The refrigerant quantity to be charged includes the refrigerant in 15 m connecting piping.

(Purging is not required even for the short piping.)

Operation data

(1)

Refrigerant

piping

Compressor overheat protection, Heating overload protection (High pressure control), Overcurrent protection,

Frost protection, Serial signal error protection, Indoor fan motor error protection, Cooling overload protection

The piping length is 7.5m.

(220/230/240V)

Item

Model SRK25ZGX-S SRC25ZGX-S

Cooling capacity(1) W 2500 (500 ~ 3000)

Heating capacity(1) W 3000 (500 ~ 5000)

Power source 1 Phase, 220-240V, 50Hz

Cooling input kW 0.50 (0.10 ~ 0.64)

Running current (Cooling) A 2.5/2.4/2.3

Heating input kW 0.59 (0.09 ~ 1.16)

Running current (Heating) A 2.9/2.8/2.7

Inrush current A 2.9/2.8/2.7

COP Cooling: 5.00 Heating: 5.08

Cooling Sound level Hi 43, Me 34, Lo 21 45

Noise level Power level dB 58 58

Heating Sound level Hi 43, Me 36, Lo 26 47

Power level 59 59

Exterior dimensions

Height ×Width ×Depth mm 298 ×840 ×259 540 ×780 ×290

Color Fine snow Stucco white

Net weight kg 12 38

Refrigerant equipment

Compressor type & Q’ty –RM-B5077MD1 (Rotary type) ×1

Motor kW –0.75

Starting method – Line starting

Heat exchanger Louver fins & inner grooved tubing Straight fins & inner grooved tubing

Refrigerant control Capillary tubes + Electronic expansion valve

Refrigerant(3) kg R410A 1.2 (Pre-Charged up to the piping length of 15m)

Refrigerant oil R0.35 (MA68)

Deice control Microcomputer control

Air handling equipment

Fan type & Q’ty Tangential fan ×1 Propeller fan ×1

Motor W 27 24

(Cooling) 11.8 30

Air flow (at High) (Heating) CMM 12 27

Air filter, Q’ty Polypropylene net (washable) ×2–

Shock & vibration absorber – Cushion rubber (for compressor)

Electric heater ––

Operation control

Operation switch Wireless-Remote control –

Room temperature control Microcomputer thermostat –

Pilot light RUN (Green), TIMER (Yellow), HI POWER (Green), ECONO (Orange)

Safety equipment

O.D mm (in) Liquid line: φ6.35 (1/4″) Gas line: φ9.52 (3/8″)

Connecting method Flare connecting

Attached length of piping Liquid line: 0.54 m

Gas line : 0.47 m –

Insulation Necessary (Both sides)

Drain hose Connectable

Power source cord 2 m (3 cores with Earth)

Recommended breaker size A 16

Size ×Core number 1.5 mm2×4 cores (Including earth cable)

Connection wiring Connecting method Terminal block (Screw fixing type)

Accessories (included)

Mounting kit, Clean filter (Allergen clear filter ×1, Photocatalytic washable deodorizing filter ×1)

Optional parts –

Notes (1) The data are measured at the following conditions.

Item Indoor air temperature Outdoor air temperature Standards

Operation DB WB DB WB

Cooling 27ºC 19ºC 35ºC 24ºC ISO-T1, JIS C9612

Heating 20ºC – 7ºC 6ºC ISO-T1, JIS C9612

(2) The operation data are applied to the 220/230/240V districts respectively.

(3) The refrigerant quantity to be charged includes the refrigerant in 15 m connecting piping.

(Purging is not required even for the short piping.)

Operation data

(1)

Refrigerant

piping

Compressor overheat protection, Heating overload protection (High pressure control), Overcurrent protection,

Frost protection, Serial signal error protection, Indoor fan motor error protection, Cooling overload protection

The piping length is 7.5m.

(220/230/240V)

Model SRK25ZGX-S (Indoor unit)

SRC25ZGX-S (Outdoor unit)

Item

Model SRK35ZGX-S SRC35ZGX-S

Cooling capacity(1) W 3500 (500 ~ 3900)

Heating capacity(1) W 4200 (500 ~ 5100)

Power source 1 Phase, 220-240V, 50Hz

Cooling input kW 0.87 (0.10 ~ 0.98)

Running current (Cooling) A 4.2/4.0/3.8

Heating input kW 1.00 (0.09 ~ 1.19)

Running current (Heating) A 4.9/4.7/4.5

Inrush current A 4.9/4.7/4.5

COP Cooling: 4.02 Heating: 4.20

Cooling Sound level Hi 44, Me 35, Lo 22 47

Noise level Power level dB 59 60

Heating Sound level Hi 44, Me 37 , Lo 27 50

Power level 60 63

Exterior dimensions

Height ×Width ×Depth mm 298 ×840 ×259 540 ×780 ×290

Color Fine snow Stucco white

Net weight kg 12 38

Refrigerant equipment

Compressor type & Q’ty –RM-B5077MD1 [Rotary type] ×1

Motor kW –0.90

Starting method – Line starting

Heat exchanger Louver fins & inner grooved tubing Straight fins & inner grooved tubing

Refrigerant control Capillary tubes + Electronic expansion valve

Refrigerant(3) kg R410A 1.2 (Pre-Charged up to the piping length of 15m)

Refrigerant oil R0.35 (MA68)

Deice control Microcomputer control

Air handling equipment

Fan type & Q’ty Tangential fan ×1 Propeller fan ×1

Motor W 27 24

(Cooling) 12 30

Air flow (at High) (Heating) CMM 12.2 27

Air filter, Q’ty

Polypropylene net (washable)

–

Shock & vibration absorber – Cushion rubber (for compressor)

Electric heater ––

Operation control

Operation switch Wireless-Remote control –

Room temperature control Microcomputer thermostat –

Pilot light RUN (Green), TIMER (Yellow), HI POWER (Green), ECONO (Orange)

Safety equipment

O.D mm (in) Liquid line: φ6.35 (1/4″) Gas line: φ9.52 (3/8″)

Connecting method Flare connecting

Attached length of piping Liquid line: 0.54 m

Gas line : 0.47 m –

Insulation Necessary (Both sides)

Drain hose Connectable

Power source cord 2 m (3 cores with Earth)

Recommended breaker size A 16

Size ×Core number 1.5 mm2×4 cores (Including earth cable)

Connection wiring Connecting method Terminal block (Screw fixing type)

Accessories (included)

Mounting kit, Clean filter (Allergen clear filter ×1, Photocatalytic washable deodorizing filter ×1)

Optional parts –

Notes (1) The data are measured at the following conditions.

Model SRK35ZGX-S (Indoor unit)

SRC35ZGX-S (Outdoor unit)

Item Indoor air temperature Outdoor air temperature Standards

Operation DB WB DB WB

Cooling 27ºC 19ºC 35ºC 24ºC ISO-T1, JIS C9612

Heating 20ºC – 7ºC 6ºC ISO-T1, JIS C9612

(2) The operation data are applied to the 220/230/240V districts respectively.

(3) The refrigerant quantity to be charged includes the refrigerant in 15 m connecting piping.

(Purging is not required even for the short piping.)

Operation data

(1)

Refrigerant

piping

Compressor overheat protection, Heating overload protection (High pressure control), Overcurrent protection,

Frost protection, Serial signal error protection, Indoor fan motor error protection, Cooling overload protection

The piping length is 7.5m.

(220/230/240V)

Model SRK50ZGX-S (Indoor unit)

SRC50ZGX-S (Outdoor unit)

Item

Model SRK50ZGX-S SRC50GX-S

Cooling capacity(1) W 5000 (600~5300)

Heating capacity(1) W 6000 (600~7900)

Power source 1 Phase, 220-240V, 50Hz

Cooling input kW 1.56 (0.12~2.1)

Running current (Cooling) A 7.5/7.2/6.9

Heating input kW 1.66 (0.11~2.71)

Running current (Heating) A 7.9/7.6/7.3

Inrush current A 7.9/7.6/7.3

COP Cooling: 3.21 Heating: 3.61

Cooling Sound level Hi 45, Me 38, Lo 26 48

Noise level Power level dB 60 61

Heating Sound level Hi 47, Me 39, Lo 34 50

Power level 62 65

Exterior dimensions

Height ×Width ×Depth mm 298 ×840 ×259 640 ×850 ×290

Color Fine snow Stucco white

Net weight kg 12 43

Refrigerant equipment

Compressor type & Q’ty –5CS102XFA [Scroll type] ×1

Motor kW –1.5

Starting method – Line starting

Heat exchanger Slit fins + Louver fins & inner grooved tubing Straight fins & inner grooved tubing

Refrigerant control Capillary tubes + Electronic expansion valve

Refrigerant(3) kg R410A 1.35 (Pre-Charged up to the piping length of 15m)

Refrigerant oil R0.36 (RB68A)

Deice control Microcomputer control

Air handling equipment

Fan type & Q’ty Tangential fan ×1 Propeller fan ×1

Motor W 27 34

(Cooling) 12.5 42

Air flow (at High) (Heating) CMM 13.5 42

Air filter, Q’ty

Polypropylene net (washable)

–

Shock & vibration absorber – Cushion rubber (for compressor)

Electric heater ––

Operation control

Operation switch Wireless-Remote control –

Room temperature control Microcomputer thermostat –

Pilot lamp RUN (Green), TIMER (Yellow), HI POWER (Green), ECONO (Orange)

Safety equipment

O.D mm (in) Liquid line: φ6.35 (1/4″) Gas line: φ12.7 (1/2″)

Connecting method Flare connecting

Attached length of piping Liquid line: 054 m

Gas line : 0.47 m –

Insulation Necessary (Both sides)

Drain hose Connectable

Power source cord 2 m (3 cores with Earth)

Recommended breaker size A 20

Size ×Core number 1.5 mm2×4 cores (Including earth cable)

Connection wiring Connecting method Terminal block (Screw fixing type)

Accessories (included)

Mounting kit, Clean filter (Allergen clear filter ×1, Photocatalytic washable deodorizing filter ×1)

Optional parts –

Notes (1) The data are measured at the following conditions.

Item Indoor air temperature Outdoor air temperature Standards

Operation DB WB DB WB

Cooling 27ºC 19ºC 35ºC 24ºC ISO-T1, JIS C9612

Heating 20ºC – 7ºC 6ºC ISO-T1, JIS C9612

(2) The operation data are applied to the 220/230/240V districts respectively.

(3) The refrigerant quantity to be charged includes the refrigerant in 15 m connecting piping.

(Purging is not required even for the short piping.)

If the piping length is longer, when it is 15 to 25m, add 20 g refrigerant per meter.

Operation data

(1)

Refrigerant

piping

Compressor overheat protection, Heating overload protection (High pressure control), Overcurrent protection,

Frost protection, Serial signal error protection, Indoor fan motor error protection, Cooling overload protection

The piping length is 7.5m.

(220/230/240V)

2.2 Range of usage & limitations

Indoor return air temperature

(Upper, lower limits)

Refrigerant line (one way) length Max. 15m

SRK20ZGX-S, 25ZGX-S, 35ZGX-S

SRK50ZGX-S

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ON and OFF interval

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Outdoor air temperature

(Upper, lower limits)

Vertical height difference between

outdoor unit and indoor unit

Max. 10m (Outdoor unit is higher)

Max. 10m (Outdoor unit is lower)

Max. 25m

Max. 15m (Outdoor unit is higher)

Max. 15m (Outdoor unit is lower)

Item

Models

2.3 Exterior dimensions

(1) Indoor unit

Models All models

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(2) Outdoor unit

Models SRC20ZGX-S, 25ZGX-S, 35ZGX-S

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Model SRC50ZGX-S

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2.4 Piping system

Models SRK20ZGX-S, 25ZGX-S, 35ZGX-S

Outdoor unitIndoor unit

Room temp.

sensor

Heat

exchanger

Flare connection

Heat

exchanger

sensor

Piping

(Liquid)

ø6.35

Check joint

4 way valve

Service valve (Liquid)

Flare connetion

Discharge pipe

temp. sensor

Cooling cycle

Heating cycle Outdoor air

temp. sensor

Heat

exchanger

Heat exchanger

sensor

Compressor

Capillary tube

Strainer

Accumulator

Service valve

(Gas)

Electronic

expansion valve

Piping

(Gas)

ø9.52

Model SRK50ZGX-S

Outdoor unitIndoor unit

Room temp.

sensor

Heat

exchanger

Flare connection

Heat

exchanger

sensor

Piping

(Liquid)

ø6.35

Check joint

4 way valve

Service valve (Liquid)

Flare connection

Discharge pipe

temp. sensor

Cooling cycle

Heating cycle Outdoor air

temp. sensor

Heat

exchanger

Heat exchanger

sensor

Compressor

Capillary tube

Strainer

Service valve

(Gas)

Capillary tube

Electronic

expansion valve

Piping

(Gas)

ø12.7

Muffler

Capillary tube

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

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