Mitsubishi 4D68 Gebrauchsanweisung

11A

MITSUBISHI

ENGINE

4D68 (E-W)

WORKSHOP MANUAL

Engine .......................................

Pub. No. PWEE9609

FOREWORD

This Workshop Manual contains procedures for

removal, disassembly, inspection, adjustment,

reassembly and installation, etc. for service

mechanics.

All information, illustrations and product

descriptions contained in this manual are current

as at the time of publication. We, however, reserve

the right to make changes at any time without

prior notice or obligation.

FILING INSTRUCTION

Please keep these manual pages in the binder

No. BN890001.

File these pages according to the signs

“Added”, “Revised” and “Deleted” on the “List

of effective pages” which are interpreted

below.

Added:

File the pages with this sign additionally in

your manual.

Revised, Deleted:

Replace the existing pages with the

corresponding pages with this sign.

Missing sheets will be supplied upon request.

EMitsubishi Motors Corporation Dec. 1996

INTRODUCTION

Classification of Major Maintenance/Service Points

When there are major points relative to maintenance and servicing procedures

(such as essential maintenance and service points, maintenance and service stan-

dard values, information regarding the use of special tools, etc.), these are

arranged together as major maintenance and service points and explained in

detail.

AA": Indicates that there are essential points for removal or disassembly.

"AA: Indicates that there are essential points for installation or reassembly.

Maintenance and Servicing Procedures

(1) A diagram of the component parts is

provided near the front of each section in

order to give the reader a better under-

standing of the installed condition of

component parts.

(2) The numbers provided within the diagram

indicate the sequence for maintenance and

servicing procedures.

: Indicates a non-reusable part.

The tightening torque is provided where

applicable.

DRemoval steps:

The part designation number corresponds

to the number in the illustration to indicate

removal steps.

DDisassembly steps:

The part designation number corresponds

to the number in the illustration to indicate

disassembly steps.

DInstallation steps:

Specified in case installation is impossible

in reverse order of removal steps. Omitted

if installation is possible in reverse order

of removal steps.

DReassembly steps:

Specified in case reassembly is impossible

in reverse order of disassembly steps.

Omitted if reassembly is possible in reverse

order of disassembly steps.

Symbols for Lubrication, Sealants and Adhesives

Information concerning the locations for

lubrication and for application of sealants

and adhesives is provided, by using sym-

bols, in the diagram of component parts, or

on the page following the component parts

page, and explained.

: Grease (multipurpose grease unless

there is a brand or type specified)

: Sealant or adhesive

: Brake fluid, automatic transmission fluid

or air conditioner compressor oil

: Engine oil or gear oil

EXPLANATION OF MANUAL CONTENTS

PWEE9609

EDec. 1996Mitsubishi Motors Corporation

Indicates the

section num-

ber.

Indicates the

group title.

Indicates the

section title.

Indicates the

group number.

Indicates the

page number.

Issue date Publication number-Revision code

4G68 ENGINE (E - W) - Water Pump, Thermostat, Hose and Pipes 11A-7-1

Removal steps

1. Eyebolt

2. Gasket

3. Oil pipe

4. Gasket

5. Eyebolt

6. Gasket

7. Oil return pipe

8. Oil return hose

9. Engine coolant temperature sensor

"FA10. Engine coolant temperature gauge

unit

"EA11. Cover

12. Water pump

13. Water pump gasket

"DA14. O-ring

"DA15. Water inlet pipe

"DA16. O-ring

17. Vacuum pump

18. O-ring

19. Water inlet fitting

"CA20. Thermostat

"BA21. Water outlet fitting

"AA22. Thermostat housing

DEN0768

INSTALLATION SERVICE POINTS

"AATHERMOSTAT HOUSING INSTALLATION

(1) Apply a 3 mm bead of form-in-place gasket (FIPG) to

the mounting surface.

Specified sealant:

Mitsubishi Genuine Part No. MD970389 or

equivalent.

9Nm

23 Nm

22 Nm

16 Nm

12 Nm

35 Nm

11 Nm

45 Nm

13 Nm

19 Nm

12 Nm

7. WATER PUMP, THERMOSTAT, HOSE AND PIPES

REMOVAL AND INSTALLATION

EMitsubishi Motors Corporation Dec. 1996 PWEE9609

Operating procedures, cau-

tions, etc. on removal, installa-

tion, disassembly and reas-

sembly are described.

This number corresponds to

the number appearing in

“Removal steps”,

“Disassembly steps”,

“Installation steps” or

“Reassembly steps”.

Denotes tightening

torque.

Denotes non-reusable part.

INTRODUCTION

PWEE9609

EDec. 1996Mitsubishi Motors Corporation

NOTES

PWEE9609

EDec. 1996Mitsubishi Motors Corporation

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