Mitsubishi S4S Bedienungsanleitung

SERVICE

MANUAL

MITSUBISHI

DIESEL

ENGINES

S4S

ses

March

2002

J..

!!!!I'D'!S~~!~!.

Foreword

This service manual is written to familiarize you with the maintenance of your S4S and S6S Diesel Engine. If

the engine is carefully maintained it will deliver a long productive life and efficient performance marked by

power and economy.

Before you attempt to inspect, disassemble, or repair the engine, read this manual carefully to leam more about

the engine and how to care for it properly. AHdescriptions, illustrations, specifications and serial numbers in

this manual are effective as of the date printing of this manual.

The information contained in this manual applies to the engine model produced at the time of publication.

It should be noted that specifications and design may change due to improvements made thereafter.

For

items other than those in this publication, refer to the operation

manual

for a unit on which the

engine is mounted,

How to UseThis Manual

1. Parts in illustrations are numbered to correspond with references to these numbers in text.

2. Items or conditions to be inspected during disassembly are enclosed in a box in the disassembIed views:

IClogged oil hole I

3. Maintenance standards for inspeetion and repair are described in text wherethey are relevant. For a quick

summary of maintenance standards refer to group 2 of this manual.

4. The sequence in which parts are to be reassembled is summarized below eaeh assembIed view.

Sueh as:

.....

5. Tighteningtorque under wet conditions is indieated as "(wet)" in text, drawings, and tables. When so indieated

as (wet), apply engine oil to the threaded portion of the fastener. Unless indieated as such, the tightening

torque is to be assumed in the dry condition.

6. Pay attention to the special notes, cautions and wamings.

Pub. No. 99616-10170

Notes, Cautions, Warnings, Dangers

Notes, cautions, wamings, dangers are used in this manual to emphasize important or critical instructions or

advice.

(&OANGER)

&WARNING

(&CAUTION)

(NOTE)

'Ierms Used in This

Manual

Indicates the most serious specific potential hazard

resulting in serious bodily injury or death.

Indicates aspecific potential hazard resulting in

bodily injury.

Indicates operating procedure, practice, etc.,resulting

in personal injury or damage to or destruction

engine.

An operatingprocedure, condition, etc. that will help

you work more efficiently.

Beforeyou read this manual, note that the following special terms are used in dimensional and other specifications.

Assembly Standard Indicates the dimension of a part, the dimension to be attained at the

time of reassembly or the standard performance. The value is rounded

to the nearest whole number needed for inspeetion and is different from

the design value.

Nominal Value Indicates the standard dimension of a part.

Repair Limit.. A part which has reached this limit must be repaired.

Service Limit A part which has reached this limit must be replaced.

Standard Clearance Indicates the clearance to be obtained between mating parts atreassembly.

Summary

Manual

Contents

Group

General

Maintenance

Standards

Special

Tools

Overhaul

Instructions

5. Adjustments,

Bench

Test,

Performance

Tests

Engine

Auxiliaries

Removal

and

Installation

Engine

Main Parts

8. Inlet

and

Exhaust

System

9. Lubrication

System

lO.Cooling

System

11.Fuel

System

12.Electrical

System

13.Workshop Tips

Contents

External

view,

engine

serial

number

location,

engine

model

and

application codes, specifications, tips on disassembly and reassembly.

Maintenance standards, tightening torques, sealants and lubricants.

Alist

special tools required.

Determining when to overhaul the engine, testing compression pressure

Adjustment of valve clearance, fuel system bleeding, fuel injection

timing, no-load

minimum

and maximum speed setting, V-belt, bench

testing, performance tests.

Removal and installation of turbocharger, fuel injection pump, alternator,

water

pump,

starter, etc.

Disassembly, inspeetion and reassembly of the main parts, to include

cylinderhead and valve mechanism, flywheel, damper, timing gears and

camshaft, pistons, connecting rods, crankshaft, crankcase and tappets.

Disassembly, inspeetion and reassembly of inlet and exhaust system

(exhaust manifold).

Disassembly, inspeetion and reassembly oflubrication system, to inlcude

oil

pump,

oil filter, oil cooler, oil pressure relief valve and safety valve.

Disassembly, inspeetion and reassembly of cooling system, to include

water

pump

and thermostat.

Disassembly, inspeetion and reassembly

offuel

systern, to include fuel

filter

and

injection nozzles.

Disassembly, inspeetion and reassembly of electrical system, to include

starter, alternator, glow plugs and stop solenoid (option).

Basic

recommended

assembly procedures: oil seals, O-rings, bearings,

split pins and spring pins.

GENERAL

1. Outline 1- 2

1.1 External View 1- 2

1.2 Engine Serial Number Location 1- 6

1.3 Engine Model and Application Codes 1- 6

2. Specifications 1- 7

3. Tips on Disassembly and Reassemb1y 1-13

3.1 Disassembly 1-13

3.2 Reassembly 1-13

GENERAL

1. Outline

1.1 External View

[848 -

Standard]

Fuel filter Fuel injection pump

Fan

IFront I

Fuel feed pump

C'-I)

Inlet manifold Fuel injection nozzle

ETR

stop solenoid

Governor

Coolant drain plug

Dipstick IRear I

<>-tt-++--Flywheel

Oil drain plug

ILeft view

Oil filler

onfilter

Exhaust manifold

IRear I

Starter n

I-I:)

Thermostat

Alternator

IFront I

V-belt

üil

pan

Right

viewl

Remark: Direction of rotation of this engine is counterclockwise as seen from flywheel side.

1-2

GENERAL

[S4S-DT - Standard]

IRear I

::n

(I~I\

Fuel injection pumpn

Fuel filter \

I/In,

let manifold

h--.rT,----1JI

Fuel injection nozzle

Fan

rr-.

tJUI fT"i"T"i:

r~~

~?n'\~

vETRstopsolenoid

Water

pump~

F-\.lIJ

(( --r

~Governor

;:,

Ip,~

:;::

/Coolant drain plug

[l.l.AF::J"1"-

:::"

f'\f

~!::L-

~.\

Q.r-

",-

Tb.

VDipstick

--1.

___

0:/

/1, 0

ol--

,,~

,-'-

h>'

•F

;:;

'--'-ol

Fuel feed pump -:

rUi;!=~~o?J;»-~~'-.-i~0Ë=Q:~~:

jl~~,

\~~r-~-dn

1111

~f--Ij'---H--FI

ywheel

IFront I

ondrain

PIL

Left

view I

filter

IFront I

Altemator

Thermostat

V-belt

Oil pan

Turbocharger

(1-1\

onfiller

Starter

Exhaust manifold

------.11ll-

~~~~~~

Rear

IRignt viewl

Remark: Direction of rotation

this engine is counterclockwise as seen from flywheel side.

1-3

GENERAL

[868 -Standard]

uel filter Fuel injection pump lnlet manifold

Rear

Flywheel

Oil filter

Dipstick

Governor

t:~~~ah~~::~~r

Coolant drain plug

Oil drain plug

%~-1----le:::::~I-~e:::::~~--:v:

Fuel injection nozzle

1NI"bb!l;a

ETR stop solenoid

Fan

Water pump

Front

Left

view

Oil filler

Exhaust manifold

IRear I

Starter

Oilpan

Thermostat

Alternator

Front

V-belt

Right

viewl

Remark: Direction

rotation of this engine is counterclockwise as seen from flywheel side.

1-4

Andere Handbücher für S4S

Dieses Handbuch passt für folgende Modelle

Andere Mitsubishi Motor Handbücher

Mitsubishi

Mitsubishi 4G6 series Gebrauchsanweisung

Mitsubishi

Mitsubishi L3E Bedienungsanleitung

Mitsubishi

Mitsubishi S16R Bedienungsanleitung

Mitsubishi

Mitsubishi S3L Bedienungsanleitung

Mitsubishi

Mitsubishi 6M70 Gebrauchsanweisung

Mitsubishi

Mitsubishi GB13G Bedienungsanleitung

Mitsubishi

Mitsubishi 4G1 series Gebrauchsanweisung

Mitsubishi

Mitsubishi S16R Handbuch

Mitsubishi

Mitsubishi MELIMP Series Bedienungsanleitung

Mitsubishi

Mitsubishi 6G7 Bedienungsanleitung

Mitsubishi

Mitsubishi GB100 Bedienungsanleitung

Mitsubishi

Mitsubishi CNC Meldas HC Series Bedienungsanleitung

Mitsubishi

Mitsubishi 4G9 series Gebrauchsanweisung

Mitsubishi

Mitsubishi S12U Handbuch

Mitsubishi

Mitsubishi GB290 Bedienungsanleitung

Mitsubishi

Mitsubishi 4G6 Series 1991 Gebrauchsanweisung

Mitsubishi

Mitsubishi Diesel Engine S12A2-Y2PTAW-2 Bedienungsanleitung

Mitsubishi

Mitsubishi 4G9 series Bedienungsanleitung

Mitsubishi

Mitsubishi Engine cooling Gebrauchsanweisung

Mitsubishi

Mitsubishi S4Q2 Bedienungsanleitung

Mitsubishi

Mitsubishi S4S Bedienungsanleitung

Mitsubishi

Mitsubishi S16R2-PTAW Handbuch

Mitsubishi

Mitsubishi 4DQ50 Bedienungsanleitung

Mitsubishi

Mitsubishi 4D68 Gebrauchsanweisung

Beliebte Motor Handbücher anderer Marken

Rotax

Rotax 125 senior MAX evo Bedienungsanleitung

Kohler

Kohler K361 Bedienungsanleitung

MTD

MTD OHV Series Bedienungsanleitung

Kohler

Kohler COMMAND CH18-745 Bedienungsanleitung

Mercury

Mercury D4.2L D-Tronic Bedienungsanleitung

Selve

Selve SE Plus-RC Series Bedienungsanleitung

Perkins

Perkins 1206E-E66TA Bedienungsanleitung

Skov

Skov DA 174 Handbuch

Rossi

Rossi TX11 Series Bedienungsanleitung

Siemens

Siemens SIMOTICS T-1FW3 Merkblatt

AL-KO

AL-KO PRO 350 Bedienungsanleitung

MTU

MTU 12 V 4000 Lx4 Bedienungsanleitung

Nanni

Nanni N3.30 Gebrauchsanweisung

Nanni

Nanni N5.160 CR2 Bedienungsanleitung

KSB

KSB SuPreme Series Montageanleitung

Hiwin

Hiwin EM1 Series Bedienungsanleitung

Rotax

Rotax 912 i series Betriebsanleitung

Siemens

Siemens SIMOTICS XP 1MB1 Bedienungsanleitung