MODE M4 Bedienungsanleitung

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牧德科技（北京）有限公司

Mode Science & Technology (Beijing) Co., Ltd

链式起重吊机用户手册

User Manual of Chain Hoists

牧德科技（北京）有限公司

地址：北京市丰台区汉威国际广场四区7号楼8层

电话：(010)86781888

Mode Science & Technology (Beijing) Co., Ltd

Address: F8, 7th Building, Zone 4, Hanwei International Plaza, Fengtai District, Beijing

TEL: (010)86781888

牧德科技（北京）有限公司

Mode Science & Technology (Beijing) Co., Ltd

Mode

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安装和试用起重

吊机

之前，请仔细阅读配套的使用说明书

Before installation and trial use of a hoist, please read the user manual carefully

请妥善保管说明书，以备后用

Please keep the user manual well for subse subsequent use

1 内容目录表

Content

1目录 .....................................................................................................................................................................................................1

2安全说明..............................................................................................................................................................................................3

3 正确操作和维护的说明.....................................................................................................................................................................5

4 担保.....................................................................................................................................................................................................7

5 货物验收.............................................................................................................................................................................................8

6 描述－技术特征.................................................................................................................................................................................9

6.1 环链吊机型号 .........................................................................................................................................................................9

6.2 主要局部配件 ....................................................................................................................................................................... 10

6.3 环链吊机的运行 ................................................................................................................................................................... 11

6.4 环链吊机的尺寸和重量 ....................................................................................................................................................... 13

6.5 环链吊机的连接附件...........................................................................................................................................................13

6.6 环境数据............................................................................................................................................................................... 13

7 安装...................................................................................................................................................................................................14

7.1 电气.......................................................................................................................................................................................15

7.2 起重组件............................................................................................................................................................................... 17

8 维护 –替换...................................................................................................................................................................................18

8.1 维护表...................................................................................................................................................................................18

8.2 润滑.......................................................................................................................................................................................19

8.3 链条.......................................................................................................................................................................................20

8.4 吊钩.......................................................................................................................................................................................23

8.5 备件更换表 ...........................................................................................................................................................................25

8.6 技术特点............................................................................................................................................................................... 27

8.7 升降机的废弃 ....................................................................................................................................................................... 29

9 排除故障（3 阶段）.......................................................................................................................................................................29

10 插图目录表.....................................................................................................................................................................................30

10.1 外壳.....................................................................................................................................................................................30

10.2 机构、制动器.....................................................................................................................................................................33

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Mode Science & Technology (Beijing) Co., Ltd

Mode

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1 Content

2 Safety Instructions ......................................................................................................................................................2

3 Instructions on Correct Operation and Maintenance ..................................................................................................3

4 Warranty.....................................................................................................................................................................7

5 Acceptance of Goods..................................................................................................................................................8

6 Descriptions-Technical Characteristics .....................................................................................................................9

6.1Type of Chain Hoists...............................................................................................................................................9

6.2 Main Local Accessories........................................................................................................................................10

6.3 Operation of Chain Hoists....................................................................................................................................11

6.4 Dimension and Weight of Chain Hoist.................................................................................................................13

6.5 Connection Accessories of Chain Hoist...............................................................................................................13

6.6 Environmental Data..............................................................................................................................................13

7 Installation ................................................................................................................................................................14

7.1 Electrical...............................................................................................................................................................15

7.2

Hoisting Components...........................................................................................................................................17

8 Maintenance-Replacement........................................................................................................................................18

8.1

Maintenance Form................................................................................................................................................18

8.2 Lubrication .........................................................................................................................................................19

8.3. Chains..................................................................................................................................................................21

8.4. Hooks...................................................................................................................................................................23

8.5. Form on Replacement of Spare Parts..................................................................................................................25

8.6 Technical Features................................................................................................................................................27

8.7

Hoist Scrapping ....................................................................................................................................................29

9 Troubleshooting (3 Phases) ......................................................................................................................................29

10 List of Illustrated Catalogues..................................................................................................................................30

10.1

Housing...............................................................................................................................................................30

10.2

Mechanism/Brake................................................................................................................................................33

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Mode Science & Technology (Beijing) Co., Ltd

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安全说明

2 Safety Instructions

警告！Warnings!

必须遵照下列安全说明以防止人身伤害或材料损坏。

Following safety instructions must be obeyed to

prevent personal injuries or material damages.

切勿让没有资格的人员使用起重吊机。

Don’t let unqualified people to operate the hoist.

确认遵循了安全规则（人身安全设备、工作区域的清理、在需

要遵守安全规则的地方张贴安全规则……）

Be sure to follow safety regulations (Clean personal protective

equipment/work areas and indicate safety regulations in areas

where these regulations must be followed......)

运行过程中时刻准备按下紧急停止按钮。这样能够禁用所有的

功能。

Be always ready to press the emergency stop button during

operation to disable all functions.

切勿提升超过起重吊机所标注的最大工作负载。负载的震动或

与物体的意外碰撞会产生额外的载荷。

Don’t operate the hoist beyond the maximum working load marked

on the hoist. Vibration of load or accidental collision with objects

generate extra load.

运行前，检查负载正确固定并安装在吊钩上。吊钩的卡索板必

须正确锁紧。

Before operations, check whether the load is correctly fixed and

mounted on the hook. The locking plate of the hook must be

locked up correctly.

切勿将吊钩钩架驱动到起重吊机的底部。切勿将链条驱动到完全离开链袋直至链条尾部止动块碰到起重吊机

的底部。这样将弄断链条并让负载掉落。

Don’t drive the hook rack to the bottom of the hoist. Don’t drive the chain to be completely off the chain bag until the

bump stop at the end of the chain touches the end of the hoist, or else the chain will be broken and the load will fall

off.

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切勿用起重吊机运载人。

Don’t carry people with the hoist.

切勿扭转链条（比如：旋转吊钩钩架……）

Don’t twist the chain (e.g. rotate the hook rack......)

切勿在附近有人的时候输送负载。切勿让吊钩在人的上方经过，无论其上是否有负载。切勿在负载下行走。

Don’t transport load when there is any person nearby. Don’t move the hook above people no matter it is loaded or not.

Don’t walk under the load.

切勿故意摇晃负载;

切勿拆下吊钩保险销;

切勿悬吊在吊钩的夹钳上（因为这样存在损坏吊钩致使负载掉落的危

险）;

始终要从地面吊起负载，切勿在已升高的吊钩上增加负荷;

Don’t shake the load deliberately.

Don’t disassemble the hook pin.

Don’t suspend the load on the clamp of the hook, or else the hook would be

damaged to make the load fall off.

The load must be always lifted up from the floor, and don’t increase load of

the hook that has been lifted up.

切勿故意摇晃负载.

Don’t shake the load deliberately

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正确操作和维护的说明

3 Instructions on Correct Operation and

Maintenance

遵循下列说明以确保设备的良好状况并保证产品安全

Obey following instructions to ensure good conditions of

equipment and product safety.

切勿通过电缆来移动或提升起重吊机。

无配套支座时不得放下起重吊机，以避免破坏起重吊机下方的组件

（电缆、起重链、电缆压盖、链袋……）。

只有经过学习并获得授权的构架人员方可对起重吊机进行改装。未

经制造者的许可不得改动安全部件的数值和调节器，也不得超出说明

书内的限值。

未经制造者或受训的维护代理之授权，切勿修理或改装起重吊机。

未经制造者或受训的维护代理之授权，切勿停止、调节或拆卸起重

吊机上安装的限位开关或制动器。

切勿使用起重吊机去拽拉、抖松或斜拉物体。

切勿触碰移动中的部件。

若身体条件不适，切勿操作起重吊机。

若起重吊机维修不善（磨损、变形……），切勿使用。

切勿让起重吊机遭受严重的震动。

切勿将起重链用作吊索。

切勿在操作者操作起重吊机时分散其注意力。

若没有必要，切勿让负载悬挂着。

切勿将起重吊机作为焊接地线。

Don’t move or lift up the hoist with cables.

Don’t put the hoist down in case of no supporting pedestal, in order to not

damage the components under the hoist.

(Cables, load chain, cable gland and chain bag......).

Only trained and authorized personnel are allowed to modify hoists. The

numerical values and regulators of safety components must not be changed

without the permission of manufacturer. Don’t go beyond the limits

indicated in the manual.

Don’t repair or modify hoists without the authorization of manufacturer

or trained maintenance agents. Don’t stop, regulate or disassemble

limit switches or brakes on hoists without the authorization of

manufacturer or trained maintenance agents.

Don’t drag, fluff or obliquely pull objects with

hoists. Don’t touch moving components.

Don’t operate hoists in case of physical discomfort.

Don’t use hoists that are not repaired well (damage or deformation......).

Don’t make hoists subject to strenuous vibration.

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Don’t use lifting chains as slings.

Don’t distract operators’ attention while they are operating hoists.

Don’t suspend the load when unnecessary. Don’t use hoists as earth wire for welding.

切勿将起重吊机用作预期用途和场所以外的用途和场所。

若需用手移动吊机，应以推动负载来实现。

切勿将安全部件（末端缓冲器，紧急停止……）用作操作部件。

切勿使用不必要的控制（避免使用按钮的寸动－停止－启动操作）。

否则会造成起重吊机的过热甚至损坏。

切勿用非许可的电源运行起重吊机（电压不足或电压过高，无相位）。

搬运起重吊机时要使用其专门为搬运而设置的结构或专门的装置，或用其原包装搬运。

切勿将起重吊机暴露在有腐蚀性的大气中（温度、酸性……）。

确保起重吊机始终保持洁净并有防腐保护（润滑……）。

须在正常工作条件下使用起重吊机（周围温度、大气……）。室外使用时必须尽可能采取保护措施以防

止恶劣天气。起重吊机必须盖好防止水流进链袋。链袋底部须有排水孔。

存放起重吊机于正常工作位置(空载),避免腐蚀性大气(灰尘、湿度)。必须由专业人员安装起重吊机。

根据本手册的说明对运动部件，包括链条，进行清洁和润滑。必须用符合起重吊机型号的原配件更换起重吊

机的部件。切勿使用可疑备件或不知来源的部件。

确保限位停止开关在正确的位置上。

切勿将负载倾斜拉动，最大的允许角度为3度。

确保起重吊机所附着的结构和支撑起重吊机的结构为刚性。

必须依照本手册的说明定期维护环链吊机。

须根据本手册的指示定期保养起重吊机。

据本手册的说明对运动部件，包括链条，进行清洁和润滑。必须用符合起重吊机型号的原配件更换起重吊

机的部件。切勿使用可疑备件或不知来源的部件。

Don’t use hoists for other unexpected purposes and in other

unexpected places. To move hoists by hands, it is necessary to

push the load.

Don’t operate hoists with safety components such as buffers at the end and emergency stop.

Don’t exert unnecessary control (avoid inching - stop - startup with buttons),

or else hoists will be overheated and even damaged.

Don’t operate hoists with unauthorized power supply (voltage is too low or too high without phase).

Hoists must be handled with special structures or devices, or in original packages.

Don’t make hoists exposed to corrosive atmosphere(temperature, acidity……).

Make sure that hoists are always clean and kept from corrosion (lubrication......).

Hoists must be used under normal working conditions (ambient temperature and atmosphere......). For outdoor

operations, protective measures must be taken as far as possible to protect hoists from harsh weather conditions.

Hoists must be covered well to prevent water from flowing into their chain bags. There must be scuppers a the

bottom of chain bags.

Store hoists in normal working position (without load) to protect them from corrosive atmosphere (dust and

humidity). Hoists must be installed by professionals.

Clean and lubricate moving components (chains included) according to this manual. Components of hoists must be

replaced with genuine accessories suitable for models of hoists. Don’t use suspicious parts or components of

unknown sources.

Make sure that limit switches are on correct position.

Don’t obliquely pull the load, and the maximum allowable angle must be 3°.

Make sure that structures attached to hoists and those supporting

hoists are rigid. Chain hoists must be regularly maintained

according to this manual.

Hoists must be regularly maintained according to this manual.

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Clean and lubricate moving components (chains included) according to this manual. Components of hoists must be

replaced with genuine accessories suitable for models of hoists.Don’t use suspicious parts or components of

unknown sources.

切勿将负载倾斜拉动，最大的允许角度为10度。

移动负载前确认其已正确平衡。避免只通过一个点提升负载。使用适当的附件(吊索、起重横梁…)。

注意要搬运的负载的重心。

用于悬挂负载的元件必须与负载无关的独立部分（最好是软吊带而不

是刚性梁）。

移动负载时，确保负载抬升的高度足以离开周围的机器和其它物体。

确保起重吊机在提升负载前与负载成垂直角度。

使用行走小车或行车时要避免摇摆负载或吊钩。若有几种速度可供选择，在启

动和制动操作时务必采用低速。

使用几台起重吊机移动单个负载时必须由有经验的监督者进行监督。必须采取

所有必要的预防措施以确保负荷的分配并避免某台起重吊机过载。进行该项

操作前必须仔细检查所有起重吊机。

若发生危险操作或如果起重吊机出现问题时（异常响声、异常动作……），

请通知必要的人员。

Don’t obliquely pull the load, and the maximum allowable angle must be 10°.

Confirm that the load has been correctly balanced before moving it, in order not to increase load only through a

point. Use appropriate accessories such as slings and lifting beams......). Pay attention to the center of gravity of

handled load.

The elements for hanging load must be independent of load (they should be soft slings at best rather than rigid

beams).

In moving the load, make sure that the load is lifted up to a height enough for it to keep away from surrounding

machines and other objects. Make sure the hoist is perpendicular to the load before lifting the load up.

Avoid swinging the load or hook in using little trolleys or cranes. If several different speeds are optional, the speed

must be low during starting and braking operations.

Moving a load with several hoists must be supervised by several experienced supervisors. All requisite preventive

measures must be taken to ensure load distribution and avoid imposing excess load on any hoist. Before this

operation, all hoists must be inspected carefully.

In case of dangerous operations or problems with hoists (abnormal noise or movement......), please notify necessary

personnel.

担保

我们的电动环链吊机自交付之日起有一年的质保。

若因为销售商的不可控原因而导致交付延迟，所延迟的时间不得超过3个月。

若环链吊机的使用（安装）被迫延迟，则必须请求顺延担保的时间（一次顺延不得超过3个月）并获得

书面的确认。

销售商必须排除因原理、制作、部件或材料本身引起的所有运行故障。

4 Warranty

The quality of our electric chain hoists will be assured for a year from the date of delivery.

If the delivery is delayed for reasons beyond the control of sellers, such delay shall not be longer than 3 months.

A request must be made for extending the warranty accordingly (nor for more than 3 months each time) with

written confirmation if the operation (installation) of the chain hoist is unavoidably delayed.

Sellers must eliminate operational failures resulting from principles, manufacturing, components or materials.

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质保不包括正常的磨损，也不包括因缺乏经常的和定期的维护而导致的故障。质保不包括因缺乏监管、

操作失误、不当使用环链吊机，尤其是过载、侧拉、电压不足、电压过量或接线出错等原因引起的损

坏。

若由未经授权的一方或未经我方的事先许可而进行的部件拆装、改装或换装（机械零件或电子元件），

则质保不适用。

在质保期内，销售商将免费更换或修理经有资格的经授权的技术服务部门所检验并确认的破损部件。质保

不包括任何其它的服务或赔偿。通常，质保所适用的修理是在销售商或授权代理的车间进行的。当设备的修

理在上述车间以外的地方进行且由销售商或授权代理员工以外的人员执行时，拆装的劳务费用必须由销售商

承担或授权代理承担。所更换下来的部件是销售商的财产，必须归还销售商，送还拆换部件的费用由销售商

承担。

Quality assurance neither covers normal wear nor failures

caused by frequent and regular maintenance. It doesn’t cover

the damages arising from lack of supervision, misoperation,

misuse of chain hoists, especially overload, side pull, too low/high

voltage or wrong wiring.

The quality assurance shall not prevail in the event that componentssuch as

machine parts or electronic elements are assembled, disassembled, modified

or replaced without the prior consent of any authorized party or us.

Within the warranty period, the sellers will freely replace or repair the damaged

components tested and confirmed by qualified authorized technical service

departments. quality assurance doesn’t cover nay other services or compensations.

Generally, the repairs covered by quality assurance shall be performed in workshops

of sellers or authorized agents. The labor costs for assembly and disassembly must be borne by sellers or authorized agents

if the equipment is repaired by other personnel except for sellers or authorized agents or employees in places other than

above workshops. The replaced components must be property of sellers and returned to sellers, while the fees for returning

such disassembled and replaced components shall be assumed by sellers.

货物验收

检查包装的外观，确认其完整无缺。

否则，请按要求通知供货商。

检查吊机是否符合订单。

出于运输的原因，链袋交货时有可能未组装。

5 Acceptance of Goods

Inspect appearances of packages to

confirm they are intact,

or else please notify the supplier

according to requirements.

Inspect if hoists conform to orders.

For the convenience of transport, chain bags might be not

assembled when they are delivered.

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描述－技术特征

6.1

环链吊机型号

链式吊机序列号位于链式吊机机身和电气外壳内的链式吊机铭牌。

6 Descriptions-Technical Characteristics

6.1 Type of Chain Hoists

The serial number is indicated on the body of hoists and the nameplate of hoists outside electrical housing.

CSA 标签链式吊机的链式吊机铭牌

Nameplates of CSA-marked Chain Hoists

产品的名称

Product Name

机构工作级别

Working Class of Mechanism

产品可以起重的最小负载

Allowable Minimum Load of Products

使用链条的直径和节距

Chain Diameter and Pitch

电机额定功率

Rated Motor Power

产品的实际型号

Actual Product Type

外壳的防护级别类型

Protection Rating of Housing

高/低链式吊机速度

High/Low Speed of Chain Hoists

产品接到电源的电压和频率，以及电机的相数

Power Voltage and Frequency of Products, Number of Motor Phases

通用产品识别号

Universal Product Identification Number

Dieses Handbuch passt für folgende Modelle

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Villager

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