Crimp Force Monitor
Doc. No: TM-638007950 Release Date: 03-2 - 3 UNCONTROLLED COPY Page 4 of 2
Revision: A Revision Date: 03-2 - 3
Table of Contents
Contents
Safety Warnings and Information .................................................................................................................................................2
Application Tooling Technical Assistance .....................................................................................................................................3
Section .......................................................................................................................................................................................5
General Description ..................................................................................................................................................................5
. Features .........................................................................................................................................................................5
.2 Technical Specification ...................................................................................................................................................5
.3 Description .....................................................................................................................................................................5
.4 Delivery Check ...............................................................................................................................................................6
.5 Tools ..............................................................................................................................................................................6
Section 2 .......................................................................................................................................................................................7
Setup and Installation ...............................................................................................................................................................7
2. Controls Overview of the Crimp Force Monitor ..............................................................................................................7
2.2 Set-Up ............................................................................................................................................................................8
2.3 Ram Sensor Installation .................................................................................................................................................8
2.4 Mounting the Control Module .........................................................................................................................................8
2.5 Cable Connections .........................................................................................................................................................9
2.6 Power Supply Connection ..............................................................................................................................................9
Section 3 ..................................................................................................................................................................................... 0
Operation................................................................................................................................................................................ 0
3. Learning a Process ...................................................................................................................................................... 0
3.2 Auto-Gain Feature ........................................................................................................................................................ 0
3.3 Information Screen ....................................................................................................................................................... 0
3.4 Run Screens.................................................................................................................................................................
3.4. Main Screen ...................................................................................................................................................
3.4.2 Counter Screen .............................................................................................................................................. 2
3.5 Operator Interaction ..................................................................................................................................................... 2
Section 4 ..................................................................................................................................................................................... 4
Process Setup ........................................................................................................................................................................ 4
4. Signature Analysis and Tolerances .............................................................................................................................. 4
4.2 Part Number Database ................................................................................................................................................. 4
4.2. Loading a Part Number .................................................................................................................................. 5
4.2.2 Creating a New Part Number ......................................................................................................................... 5
4.2.3 Deleting a Part Number .................................................................................................................................. 5
4.2.4 Run Screen .................................................................................................................................................... 6
4.3 Setup Menu .................................................................................................................................................................. 6
4.3. Signature Capture .......................................................................................................................................... 6
4.3.2 Learn Parameters .......................................................................................................................................... 7
4.3.3 Machine Interface .......................................................................................................................................... 8
4.3.4 Other Settings ................................................................................................................................................ 9
Appendix A – Configuration Worksheet ......................................................................................................................................20
Appendix B – Spare Parts ..........................................................................................................................................................20
Appendix C – Typical Force Signatures of Crimp Defects ..........................................................................................................2
Warranty .....................................................................................................................................................................................2
