Molex 90327 Series Bedienungsanleitung

Manual Hand Tool for Picoflex® PF-50 Connectors

Doc No: ATS-6 00810 0 Release Date: 06-28-05 UNCONTROLLED COPY Page 1 of 6

Revision: F Revision Date: 07-17-12

MANUAL

HAND TOOL

Application Tooling

Specification Sheet Order No. 9008-1090

FEATURES

 A full cycle ratcheting hand tool ensures complete terminations

 This tool is intended for prototype, low volume, and field repair applications

 Capable of Feed-Thru and Feed –To termination.

 Hand Tool measures 200mm x 150mm x 50mm and weighs 1.65 lb (0.75kg)

SCOPE

Products: 1.27mm Pitch Picoflex® PF-50, Low Profile, IDT Receptacle 4 to 26 circuits, terminates 26 or 28 AWG

flat cable. (1.00mm max. thickness).

Series No.

Circuit Size

Connector Order Number

0327

0304

0327

0351

0327

0352

0327

0353

0327

0354

0327

304

0327

351

0327

352

0327

353

0327

354

0327

304

0327

351

0327

352

0327

353

0327

354

0327

0306

0327

0355

0327

0356

0327

0357

0327

0358

0327

306

0327

355

0327

356

0327

357

0327

358

0327

306

0327

355

0327

356

0327

357

0327

358

0327

0308

0327

035

0327

0360

0327

0361

0327

0362

0327

308

0327

360

0327

361

0327

362

0327

308

0327

360

0327

361

0327

362

0327

0310

0327

0363

0327

0364

0327

0365

0327

0366

0327

310

0327

363

0327

364

0327

365

0327

366

0327

310

0327

363

0327

364

0327

365

0327

366

0327

0312

0327

0367

0327

0368

0327

036

0327

0370

0327

312

0327

367

0327

368

0327

370

327

312

0327

367

0327

368

0327

370

0327

0314

0327

0371

0327

0372

0327

0373

0327

0374

0327

314

0327

371

0327

372

0327

373

0327

374

0327

314

0327

371

0327

372

0327

373

0327

374

0327

0316

327

0375

0327

0376

0327

0377

0327

0378

0327

316

0327

375

0327

376

0327

377

0327

378

0327

316

0327

375

0327

376

0327

377

0327

378

0327

0318

0327

037

0327

0380

0327

0381

0327

0382

0327

318

0327

380

0327

381

0327

382

0327

318

0327

380

0327

381

0327

382

0327

0320

0327

0383

0327

0384

0327

0385

0327

0386

0327

320

0327

383

0327

384

0327

385

0327

386

0327

320

0327

383

0327

384

0327

385

0327

386

0327

0322

0327

03 3

0327

322

0327

3 3

0327

322

0327

3 3

0327

Manual Hand Tool for Picoflex® PF-50 Connectors

Doc No: ATS-6 00810 0 Release Date: 06-28-05 UNCONTROLLED COPY Page 2 of 6

Revision: F Revision Date: 07-17-12

Series No.

Circuit Size

Connector Order Number

0327

0324

0327

03 7

0327

324

0327

3 7

0327

324

0327

3 7

0327

0326

0327

0387

0327

0388

0327

038

0327

03 0

0327

326

0327

387

0327

388

0327

3 0

0327

326

0327

387

032

388

0327

3 0

0584

1304

0584

1404

0584

2304

0584

2404

0584

304

0584

404

0584

1306

0584

1406

0584

2306

0584

2406

0584

306

0584

406

0584

1308

0584

1408

0584

2308

0584

2408

0584

308

0584

408

058

1310

0584

1410

0584

2310

0584

2410

0584

310

0584

410

0584

1312

0584

1412

0584

2312

0584

2412

0584

312

0584

412

0584

1314

0584

1414

0584

2314

0584

2414

0584

314

0584

414

0584

1316

0584

1416

0584

2316

0584

2416

316

0584

416

0584

1318

0584

1418

0584

2318

0584

2418

0584

318

0584

418

0584

1320

0584

1420

0584

2320

0584

2420

0584

320

0584

420

0584

1322

0584

1422

0584

2322

0584

2422

0584

322

0584

422

0584

1322

0584

2324

0584

2424

0584

324

0584

422

0584

1322

0584

1426

0584

2326

0584

2426

0584

326

0584

422

1577

0304

1577

1304

1577

2304

1577

0306

1577

1306

1577

2306

1577

0308

1577

1308

1577

2308

1577

1310

1577

2310

1577

0312

1577

1312

1577

2312

1577

0314

1577

1314

1577

2314

1577

0316

1577

1316

1577

2316

1577

0318

1577

1318

1577

2318

1577

0320

1577

1320

1577

2320

1577

0322

1577

322

1577

2322

1577

0324

1577

1324

1577

2324

1577

0326

1577

1326

1577

2326

Make sure work area is clean and dry and wear approved eye protection.

SET-UP

Before attempting to terminate any connectors, make sure the insertion blades are correctly placed into the

pusher of the hand tool.

The insertion blades are marked with the connector series numbers on each side. Before using the hand tool

check to make sure the connector series being used is marked on the blades facing out. See Figure 1.

Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will

release the handles, and the hand tool will spring open.

If the orientations of the insertion blades need to be changed follow the steps below:

1. Loosen and remove the M4 BHCS from one side of the hand tool.

2. Remove the guide plate.

3. Pull off the insertion blade from the support plate.

4. Turn the blade 1800 and reinstall with the correct marking facing out.

5. Reinstall the guide plate and the M4 BHCS.

6. Repeat steps 1 thru 5 for the on the opposite side of the tool.

Manual Hand Tool for Picoflex® PF-50 Connectors

Doc No: ATS-6 00810 0 Release Date: 06-28-05 UNCONTROLLED COPY Page 3 of 6

Revision: F Revision Date: 07-17-12

FRAME

Figure 1

CONNECTOR SERIES MARKING

FACING OUT FOR CONNECTORS

BEING TERMINATED

INSERTION BLADE

CONNECTOR SERIES MARKING

FACING IN FOR CONNECTORS

NOT TERMINATED

INSERTION

BLADE

TRACK

SUPPORT

PLATE

PUSHER

GUIDE PLATE (2)

M4 BHCS (2)

OPERATION

1. Open the hand tool.

2. Slide the connector into the track and push until it stops against

the stop screw. (Check connector orientation). See Figure 2.

3. For Feed-To Harnesses, insert the cable into the connector until

it stops. For Feed-Thru Harnesses push through to pre-set mark

on the cable. See Figure 3

4. With the connector seated in track correctly, squeeze the tool

handles together until the full cycle ratchet releases. If the

handles become jammed, see Missed Terminations or Jams

Section.

5. Release the tool handles and let the tool open completely.

6. Remove the terminated connector from the nest.

ADJUSTMENTS

Connector Stop Screw

The stop screw is used to align the connector’s terminals to the teeth on the insertion blade. This should not

require adjustment.

If adjustment is necessary, loosen the lock nut on the stop screw and turn the screw as needed to align the

terminals to the insertion blade teeth. Remember to tighten the locknut after adjustment.

Figure 2

CONNECTOR

CIRCUITS

CONNECTOR

STOP SCREW

TRACK

CABLE

Manual Hand Tool for Picoflex® PF-50 Connectors

Doc No: ATS-6 00810 0 Release Date: 06-28-05 UNCONTROLLED COPY Page 4 of 6

Revision: F Revision Date: 07-17-12

Figure 3

CABLE

TRACK

BRACKET

FEED

TO HARNESS

M3 SHCS

TRACK

BRACKET

FEED

THRU HARNESS

CABLE

Cable Stop

The bracket on the back of the track is adjustable for Feed-To and Feed-Thru harnesses.

1. For Feed-To harnesses the bracket should fit flush and inside the track. See Figure 3.

2. For Feed-Thru harnesses unscrew the M3 SHCS.

3. Rotate the bracket 1800.

4. Tighten the M3 SHCS. See Figure 3.

Maintenance

It is recommended that each operator of the tool be made aware of, and responsible for, the following

maintenance steps:

1. Disassemble the metal tool frame by removing the screws and pulling off the plastic handle. Remove dust,

moisture, and other contaminants with a clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine

oil. Do not oil excessively. Light oil used at the pivot points every 5,000 terminations will significantly enhance

the tool life.

4. Wipe excess oil from hand tool, particularly from termination area.

Missed Terminations or Jams

Should this tool ever become stuck or jammed in a partially closed position, DO NOT

force the handles open or closed. The tool will open easily by pressing the ratchet

release lever up. See Figure 4.

How to Adjust Tool Preload

It may be necessary over the life of the tool to adjust tool handle preload force.

Listed below are the steps required to adjust the force of the hand tool to obtain the

proper termination conditions:

1. Remove the 2mm locking screw from the numbered adjusting wheel using a

screw driver. See Figure 4.

RATCHET

RELEASE LEVER

Figure 4

Manual Hand Tool for Picoflex® PF-50 Connectors

Doc No: ATS-6 00810 0 Release Date: 06-28-05 UNCONTROLLED COPY Page 5 of 6

Revision: F Revision Date: 07-17-12

NUMBERED

ADJUSTMENT

WHEEL

Figure 5

TURN CLOCKWISE (CW) OR

COUNTER CLOCKWISE (CCW)

TO ADJUST THE PRE-LOAD

TURN WITH A SMALL

SCREW DRIVER

REMOVE THE 2MM LOCKING SCREW

2. Using the same screw driver turn the adjustment wheel to the next highest number.

Note: The odd numbers are in clockwise (CW) direction and the even numbers are counter clockwise (CCW).

3. Example: If the preload is set at number 5, then to increase the preload, turn the adjustment wheel until the 6th

position is located over the 2mm locking screw tapped hole. If it is necessary to move to the 7th position, then

the adjustment wheel should be turned clockwise (CW) until the 7th position is over the 2mm locking screw

tapped hole.

4. Replace the 2mm locking screw, aligning the nearest notch in the setting wheel to locking screw.

5. Check the termination specifications after the tool handle preload force is adjusted. Repeat these steps until

the desired result is obtained.

Warranty

This tool is for electrical termination purposes only. All tools are warranted to be free of manufacturing defects for

a period of 30 days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or

exchange will not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only.

Any clamping, fixturing, or use of handle extensions voids this warranty.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

CAUTIONS:

1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for

production use. Repetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock. NEVER perform crimps on active

electrical circuits.

3. Wear eye protection at all times.

4. Use only the Molex terminals specified for crimping with this tool.

Manual Hand Tool for Picoflex® PF-50 Connectors

Doc No: ATS-6 00810 0 Release Date: 06-28-05 UNCONTROLLED COPY Page 6 of 6

Revision: F Revision Date: 07-17-12

Figure

(2)

PARTS LIST

Manual Hand Tool 9008

1090

Item

Order No

Engineering No

Description

Quantity

Perishable Tooling

6 008

1084

6 008

1084

Support Plate

6 008

10 3

6 008

10 3

Insertion Blade

6 008

0 70

6 008

Spring (Main)

6 008

0 71

6 008

0 71

Spring (Ratchet)

6 008

0 72

6 008

0 72

Adjuster Wheel

Other Components

6 008

0703

6 008

0703

Bracket

6 008

10 5

6 008

10 5

Guide Plate

Hardware

N/A

M3 X 10

SHCS

N/A

M4 X 1

ong

BHCS

** Available from an industrial supply company such as MSC (1

800

645

7270).

http://www.molex.com

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