Molex PT-1500 Bedienungsanleitung

Auto Grip Pull Tester

Doc No: TM-638019100 Release Date: 08-10-09 UNCONTROLLED COPY Page 1 of 20

Revision: E Revision Date: 03-19-21

PT-1500

Auto Grip Pull Tester

Operation Manual

Order No. 63801-9100

Description

Setup and Operation

Maintenance

Auto Grip Pull Tester

Doc No: TM-638019100 Release Date: 08-10-09 UNCONTROLLED COPY Page 2 of 20

Revision: E Revision Date: 03-19-21

SAFETY WARNINGS AND INFORMATION

Read and understand all of the instructions and safety information in this manual before

operating or servicing this tool.

Keep this manual available when using this tool.

Replacement manuals are available for download at no charge at www.molex.com.

SAFETY ALERT SYMBOL

This symbol is used to call your attention to hazards or unsafe practices which could result in an injury

or property damage. The signal word, defined below, indicates the severity of the hazard. The message

after the signal word provides information for preventing or avoiding the hazard.

DANGER

DANGER:

Indicates an imminently hazardous situation which, if not avoided, could result in death or serious

injury.

WARNING

WARNING:

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious

injury.

CAUTION

CAUTION:

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate

injury.

CAUTION may also be used to alert against unsafe practices associated with events that could

lead to personal injury.

WARNING

Always wear proper eye protection

when operating or servicing this

equipment.

Failure to wear eye protection could

result in serious eye injury from flying

debris.

Heavy Object

To avoid muscle strain or back injury, use lifting

aids and proper lifting techniques when removing or

replacing.

Failure to observe these precautions may result in

injury or property damage.

WARNING

Never operate, service, install, or

adjust this machine without proper

instruction and without first reading and

understanding the instructions in this

manual and all applicable press and/or

wire processing machine manuals.

Do not use compressed air to clean this equipment.

The forces created by compressed air can force

debris into the tool.

Failure to observe these precautions may

result in injury or property damage

WARNING!

Do not exceed the capacity of the display module, regardless of whether the display module (force gauge) is

on or off, at 230 lbf (105 kgf), the display will flash.

Never exceed the maximum capacity of 440 LBF (200 kgf), or the load cell will be damaged. Avoid shock load.

Failure to allow for sufficient overload capacity in the load, structure and mounting elements, may result in

property damage, serious injury, and even death

Auto Grip Pull Tester

Doc No: TM-638019100 Release Date: 08-10-09 UNCONTROLLED COPY Page 3 of 20

Revision: E Revision Date: 03-19-21

CAUTION

When mounting display module, after recalibration or repair, use M4 mounting screws with a maximum

insertion depth of 5mm

into the display module.

Only use mounting hardware supplied.

Hand tighten wire terminal grip only. Do not use tools

Do not remove the warranty seal or disassemble the display module. Disassembly will void the warranty.

Never perform any service or maintenance other than as described in this manual.

Never modify, alter or misuse the equipment

Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.

Failure to observe this precaution may result in injury and property damage.

Tooling Technical Assistance

Molex offers tooling technical assistance for customers who may need some guidance for tooling

adjustments. This support can be obtained by calling the number listed below.

This assistance is limited to the operation and setup of a customer’s Molex Tester. Questions with

regard to Molex connector products or how to identify the proper tooling or tooling documentation

should be directed to your local Molex personnel or Customer Service Representative.

When calling for service on the press, a copy of the Tooling Manual and Specific Applicator Tooling

Specification Sheet should be present as well as a person who is familiar with the applicator should

be present. Be sure the following information is supplied:

1. Customer name

2. Customer address

3. Person to contact (name, title, e-mail, and telephone number)

4. Pull Tester order number

5. Serial number (Lease number also if applicable)

6. Molex connector product order number

7. Urgency of request

8. Nature of problem

Application Tooling Support

Phone: (402) 458-TOOL (8665)

E-Mail: [email protected]

Website: www.molex.com/applicationtooling

Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all

other trademarks listed herein belong to their respective owners.

Auto Grip Pull Tester 
Doc No: TM-638019100 Release Date: 08-10-09 UNCONTROLLED COPY Page 4 of 20 
Revision: E Revision Date: 03-19-21 
TABLE OF CONTENTS 
 
Safety Warnings and Information ................................................................................... 2 
Table of Contents......................................................................................................... 4 
Section 1 .................................................................................................................... 5 
General Description ................................................................................................... 6 
1.1 Description ...................................................................................................... 6 
1.2 Features .......................................................................................................... 6 
1.3 Technical Specification ...................................................................................... 6 
1.4 Delivery Check ................................................................................................. 7 
1.5 Tools............................................................................................................... 7 
Section 2 .................................................................................................................... 8 
Setup and Operation.................................................................................................. 8 
2.1. Display Module Operation .................................................................................. 9 
2.2 LCD Display ....................................................................................................10 
2.3 Installation .....................................................................................................13 
2.4 General Operation............................................................................................13 
2.5 Removing the Display Module............................................................................14 
2.6 Settings and Functions .....................................................................................15 
Section 3 ...................................................................................................................17 
Maintenance ............................................................................................................17 
3.1 Cleaning .........................................................................................................18 
3.2 Calibration ......................................................................................................18 
 
 

Auto Grip Pull Tester

Doc No: TM-638019100 Release Date: 08-10-09 UNCONTROLLED COPY Page 5 of 20

Revision: E Revision Date: 03-19-21

SECTION 1

General Description

1.1 Description

1.2 Features

1.3 Technical Specifications

1.4 Delivery Check

1.5 Tools

Auto Grip Pull Tester

Doc No: TM-638019100 Release Date: 08-10-09 UNCONTROLLED COPY Page 6 of 20

Revision: E Revision Date: 03-19-21

General Description

1.1 Description

The PT-1500 Auto Grip Pull Tester, order no. 63801-9100, is a manual, lever-operated digital pull

tester for checking pull strength of crimped terminals. The tester is designed to automatically grip

the wire as the hand lever is pulled down.

The unit is complete with display module, two multi-terminal grips, pull tester frame and an AC

adapter/charger for the display module. It has a 3-point NIST certification.

Principal Mechanical Parts of the Auto Grip Pull Tester

See Figure 1-1

1. 63801-9100 PT-1500 Pull Tester assembly

2. 63801-9101 Multi-terminal grip

3. 63801-9102 Clamp type terminal grip

4. 63801-9103 A.C. adapter / charger, 120 VAC

63801-9105 A.C. adapter / charger, 230 VAC

5. 63801-9104 Display module

1.2 Features

Single-stroke, ergonomic pull-down motion

Automatically grips sample wire as lever is pulled

Grips wire diameters up to 0.23”(8-30 AWG)

Lbf, kgf and Newton units are selectable

Digimatic and analog outputs

Display module is easily removed for recalibration or repair

Runs on internal rechargeable batteries or AC adapter (120 or 230 VAC)

NIST Calibration Certificate included

1.3 Technical Specification

Dimensions See Figure 1-2

Width: 475.00-545.00mm (18.70 to 21.45”) (Depending on the handle position)

Depth: 150.00mm (5.90”)

Height: 400.0mm (15.74”)

Weight: 10.88kg (24 lb.)

Figure 1-1

Auto Grip Pull Tester

Doc No: TM-638019100 Release Date: 08-10-09 UNCONTROLLED COPY Page 7 of 20

Revision: E Revision Date: 03-19-21

Figure 1-2

63801-9100 Range

(Resolution) ± 0.2% F.S. ± 1 LSD

Model

Capacity (Resolution)

Pound-force

Kilogram-force

Newton

63801-9100

220.0 (0.1 lbf)

100.0 (0.1 kgf)

1000 (1N)

1.4 Delivery Check

Carefully remove the assembly from its shipping container and determine that the following

items are included in the package.

Description Quantity

63801-9100 Pull Tester assembly 1

63801-9102 Clamp type terminal grip 1

63801-9103 A.C. Adapter / charger (120 VAC) or 1

63801-9105 A.C. Adapter / charger (230 VAC) 1

TM-638019100 Operation Manual 1

1.5 Tools

The following tools are recommended for setting up and maintaining the tester:

Open end wrench, 10mm

Hex wrench, 5mm

Auto Grip Pull Tester

Doc No: TM-638019100 Release Date: 08-10-09 UNCONTROLLED COPY Page 8 of 20

Revision: E Revision Date: 03-19-21

SECTION 2

Setup and Operation

2.1 Display Module Operation

2.2 LCD Display

2.3 Installation

2.4 General Operation

2.5 Removing the Display Module

2.6 Settings and Functions

Auto Grip Pull Tester

Doc No: TM-638019100 Release Date: 08-10-09 UNCONTROLLED COPY Page 9 of 20

Revision: E Revision Date: 03-19-21

Read the following instructions before attempting to operate the Auto Grip Pull Tester.

2.1. Display Module Operation

See Figure 2-1.

Keypad

1. Info:

Information: With gauge ON, press and hold Info for

three seconds to view Display Format and Program

Menu.

Setup Menu: With gauge OFF, press and hold Info,

then press ON/OFF to enter Setup Menu. Hold the

Info button until the menu appears.

2. ON/OFF: Press to turn ON, and hold more than three

seconds to turn off.

3. ZERO: Press to reset the display or tare attachments.

4. SEND: Press to send data to a PC.

See Figure 2-2 for controls to navigate menus.

Display

Shows measurement values and other device information.

See section 2.2 for display setup.

Measuring Shaft

Attach any of the included standard attachments or optional

special attachments to measure tension.

USB Connector

Allows for device charging and transfer of data to a PC. See section 2.6 for PC connection.

I/O Connector

RS-232 port for data transmission to an external device. See section 2.6 for external device

connection.

Figure 2-2

Auto Grip Pull Tester

Doc No: TM-638019100 Release Date: 08-10-09 UNCONTROLLED COPY Page 10 of 20

Revision: E Revision Date: 03-19-21

2.2 LCD Display

1. Display Format

Main Display: Can show real time or peak values.

1. Press and release ON/OFF button to turn on the gauge.

2. Press and hold Info button for three seconds to view gauge information.

3. Display Format is highlighted.

4. Press Right Arrow to select Display Format.

5. On the following screen, Main Display is highlighted. Press Right Arrow

to change Main Display.

6. Use Up Arrow or Down arrow to select peak of real time value.

7. Press Right Arrow to enter selection.

Molex recommends that peak value is used for Main display.

Menu navigation shown in Figure 2-3. Real-time and peak displays shown

below in Figure 2-4.

Figure 2-3

Figure 2-4

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