Moore 500 Series Bedienungsanleitung

Installation

InstallationGuide 500 Series 1

500 SERIES

Process Controllers

Hardware Installation

and Modification

Manual

for Electronic Products

Series 531, 532,

535, 545, 555

Model 2

5 0 0

Form M500 V7

M500 V 7, APRIL 2016

2500 Series Installation Guide

Installation

INTRODUCTION

This technical brochure provides hardware installation and modification instructions for our controllers:

Series 531, 532, 535, 545, and 555. Use these instructions with the following kits:

EPROMKits

531-740................531EPROMKit

532-740 ...............532 EPROM Kit

535-741................535EPROMKit(RSP)

535-775 ...............535 Profiler EPROM Kit (No RSP)

535-776 ...............535 Profiler EPROM Kit (RSP)

535-740................535EPROMKit(NoRSP)

545-740................545EPROMKit(NoRSP)

545-741................545EPROMKit(RSP)

555-740................555EPROMKit

Microcontroller(MCU)BoardKits

535-731 ...............MCU Board Kit

545-733 ...............MCU Board Kit with CE Option

Option Board Kits

535-720 ...............531, 532, 535, 545 Option Board Kit

(No Options)

535-721 ...............531, 532, 535, 545 Option Board Kit

(Digital Inputs)

535-722 ...............535, 545 Option Board Kit

(Slidewire Feedback)

535-723 ...............535, 545 Option Board Kit

(Digital Inputs and Slidewire Feedback)

545-724 ...............531, 532, 535, 545, 555 Option Board Kit

(RSP)

545-725 ...............531, 532, 535, 545, 555 Option Board Kit

(Digital Inputs and RSP)

545-726 ...............535, 545, 555 Option Board Kit

(Slidewire Feedback and RSP)

545-727 ...............535, 545, 555 Option Board Kit

(Digital Inputs, Slidewire Feedback,

and RSP)

DisplayAssemblyKits

531-632 ...............531 Display Assembly Kit

532-632 ...............532 Display Assembly Kit

535-632 ...............535 Display Assembly Kit

545-634 ...............545 Display Assembly Kit

555-632 ...............555 Display Assembly Kit

Output and Communications Module Kits

532-600 ...............531, 532 Analog Module Kit

535-600*..............Mechanical Relay Module Kit

535-601*..............Milliamp Module Kit

535-602*..............SSR Module Kit

535-603*..............SSR Drive Module Kit

535-604*..............Loop Power Module Kit

535-705*..............RS-485 Communications Module Kit

Power Supply Kit

535-730*..............90 to 250VAC Power Supply Kit

535-732 ...............24VAC/VDC Power Supply Kit

Mounting Kit

535-761*..............Mounting Kit

Miscellaneous Kits

532-100 ...............531, 532 Bypass Board Kit

535-188*..............Rear Terminal Upgrade Kit

535-660 ...............531, 532, 535, 545, 555 Jumper Kit

535-662*..............Gasket Kit

(1 Panel Gasket, 1 Bezel Gasket)

535-763*..............Bezel Retention Screw Kit

535-664*..............Module Retention Kit

(Retention Plate and Tie Wrap)

535-665*..............Module Retention Tie Wrap Kit

093-128*..............Lithium Battery

HOWTO USETHIS MANUAL:

A. CAUTION: Static discharge will cause damage to equipment. Always ground yourself with a wrist grounding

strap when handling electronics to prevent static discharge.

B. Before removing or inserting any hardware on the controller, copy down all configuration parameters. Also,

replacing the battery, EPROM or MCU Board will erase parameter settings and they will need to be reset.

C. For all hardware adjustments, perform steps 1, 2 and 3.

D. Follow the guide and complete any additional steps as required by your particular application.

E. Complete your hardware adjustments with steps 15, 16, 17, 18, 19 & 20.

EQUIPMENT

To make any hardware changes to the units, you will need the following equipment:

• Wrist grounding strap • Phillips screwdriver (#2)

• Small flat blade screwdriver • Wire cutters

• I.C. Extractor (if changing the EPROM)

* Universal Kit (can be used with all 500 Series Controllers)

Installation

InstallationGuide 500 Series 3

oneof the larger two boards from the Option

Board (Photo 4). Be careful not to bend the

connector pins. Separate the other board in the

same manner.

Figure2(oppositepage)showstheMicrocontroller

Board,OptionBoardandPowerSupply Board.

To Add or Change Output Modules

The 500 Series units have provisions for four output

modules. The units come factory configured with

specified modules installed in appropriate locations.

You can make field modifications by properly remov-

ing and/or adding the modules into the appropriate

sockets.

Three of the output sockets are located on the Power

Supply Circuit Board. A fourth output socket is

located on the Option Board (refer to Figure 2).

5. A retention plate

and tie wrap hold

Output modules 1, 2,

and 3 (on the Power

Supply board) firmly

in place. To remove

the retention plate,

snip the tie wrap

with wire cutters

(Photo 5).

6. A disposable tie wrap

holds Output module

4 (on the Option

board) in place. To

remove the module,

snip the tie wrap

(Photo 6).

7. Inspect each module

before installation to

make sure the pins

are straight. Align

the pins with the

socket holes and

carefully insert the

module. Press down on the module to seat it

firmly on the board.

INSTRUCTIONS

To Disassemble the Unit

Foranyhardwaremodifications,disassembletheunit.

1. With power off, loosen four captive front screws with

a Phillips screwdriver. Remove the four screws.

2. Slide the chassis out of the case by pulling on front

face plate assembly at the bezel (see Figure 1).

3. Locate the retention

clips holding the front

face assembly to the

rest of the chassis.

Pry apart these

retention clips gently

with a screwdriver to

separate the printed

circuit board group

from the front face

assembly (Photo 3).

Take care not to

break the clips or

scratch the circuit board.

The Microcontroller Board and Power Supply Board

remain attached to the Operator Interface Assem-

bly by wired connectors.

4. The Microcontroller

and Power Supply

board are attached

to either side of the

Option board by

male/female pin

connectors. Use a

gentle rocking motion

and carefully apply

pressure in a uniform

direction to separate

Figure 1

Location of Printed Circuit Boards for Hardware

Configuration

Photo 3.Pry Clips

Photo 4. Separate Boards

Photo 5.

Remove Retention Plate

Photo 6.

Snip Tie Wrap on Mod. 4

CAUTION: Always snip the tie wrap on top of the

Retention Plate, as shown in photo 5, to prevent

damage to the surface mount components.

4500 Series Installation Guide

Installation

Figure 2

Microntroller Board,

Option Board, and

Power Supply Board

NOTE:

If you replace the EPROM chip, you

must align the notch facing the front

oftheunit.

NOTE:

The 5- and 22-Pin connnectors on

the boards are all keyed so they

will only align one correct way.

Front of Unit Back of Unit

(toward Operator Interface) (toward rear terminals)

Male 22-Pin

Connector Male 22-Pin

Connector

Male 12-Pin

Connector Male 22-Pin

Connector

Output 4

5-Pin Connector

Female 22-Pin Connector Female 22-Pin Connector

5-Pin Connector

Module

Retention

Plate

over Outputs 1,2,3

12-Pin Female

Connector 22-Pin Female

Connector

Jumpers

NO and NC

RTD

NO J1 NC NO J2 NC NO J3 NC

TB1

PV1 2ND

TB2

RTD

Remote Setpoint Jumper

EPROM

BATTERY

Installation

InstallationGuide 500 Series 5

Note: When adding Option board for 5

digital inputs, associated screw terminal in

the rear terminal block must be installed.

(See information on page 1 for ordering a

Screw Kit.)

To Change the Power Supply or

Microcontroller (CPU) Board

10. For the Microcontroller Board, disconnect the 5-pin

female connector that wires it to the Display

Assembly. Reattach the connector to the new

board. You can only orient the connector one way.

For the Power Supply Board, disconnect the 5-pin

female connector that wires it to the Display

Assembly. Reattach the connector to the new

board. You can only orient the connector one way.

To Change the Display Assembly

11. Disconnect the 5-pin female connector that wires

the Microcontroller Board to the Display Assembly.

Disconnect the 5-pin female connector that wires

the Power Supply Board to the Display Assembly.

12. Attach the new Display Assembly to the boards at

the appropriate connectors.

To Change the EPROM

13. The EPROM is located on the Microcontroller

Circuit board (Figure 2). It has a white label that

list the part number and software revision level.

Use an I.C. Extractor to carefully remove the

EPROM. If you do not have an I.C. extractor,

gently use a small flat blade screwdriver to pry up

the EPROM. DO Not bend the EPROM legs.

14. Carefully insert the new EPROM. To position

correctly, match the notched end of the EPROM to

the markings on the board. The notched end will

face towards the display. Make sure all pins are in

the socket.

To Reassemble the Unit

15. (See Figure 2) Align the connector pins on the

Option Board with the connector sockets on the

Microcontroller and Power Supply boards.

Squeeze them together, making certain all three

are properly seated against one another. Check

along the side edges for gaps. Make sure the

conector is properly aligned. Also, check that the

cable assemblies are not pinched.

16. (See Figure 2) Align the board assembly with the

front face assembly, with the Option board at the

bottom (see Figure 1). Reinstall the retention

clips. Align the boards into the slots of the front

face assembly and the clips will snap into place.

17. When you are ready to reassemble the unit, align

the boards in the chassis with the case's top and

bottom grooves. Press firmly to slide the chassis

into the case. If you have difficulty, check that you

have properly oriented the chassis, and there are

no screws interfering with the case.

18. Carefully insert and align screws. Tighten them

until the bezel is seated firmly against the gasket.

DO NOT OVERTIGHTEN.

19. If may be necessary to re-configure the software

features of your controller or station. Please refer

to your User’s Manual.

20. To maintain NEMA 4X Rating, you may need new

mounting gaskets, order part #535-662. Refer to

your user’s manual.

8. Replace tie wraps for the Retention Plate and for

Output Module 4 with new ones.

Failure to use these devices may result in a

loosening of the module and eventual

failure. If you ordered a module separately,

it should have come with a tie wrap. An

extra set of tie wraps is available by order-

ing Part #535-665.

Note: For greatest accuracy, milliamp

modules added for retransmission must be

calibrated per instructions in Operator's

Manual.

To Change the Option Board

9. (See Photos 3 and 4) Replace the existing Option

board with the NEW one.

CAUTION

Do not scratch the boards or bend the pins of the

connectors.

CAUTION

Static discharge will cause damage to equip-

ment. Always ground yourself with a wrist

grounding strap when handling electronics

to prevent static discharge.

To return equipment to Moore Industries for repair, follow these four steps:

1. CallMoore Industries and request a Returned Material Authorization(RMA) number.

Warranty Repair –

If you are unsure if your unit is still under warranty, we can use the unit’s serial number

to verify the warranty status for you over the phone. Be sure to include the RMA

numberonalldocumentation.

Non-WarrantyRepair–

If your unit is out of warranty, be prepared to give us a Purchase Order number when

you call. In most cases, we will be able to quote you the repair costs at that time.

The repair price you are quoted will be a “NotTo Exceed”price, which means that the

actual repair costs may be less than the quote. Be sure to include the RMA number on

alldocumentation.

2. Provideuswiththefollowingdocumentation:

a) A note listing the symptoms that indicate the unit needs repair

b) Completeshippinginformationforreturnoftheequipmentafterrepair

c) The name and phone number of the person to contact if questions arise at the factory

3. Use sufficient packing material and carefully pack the equipment in a sturdy shipping

container.

4. Ship the equipment to the Moore Industries location nearest you.

The returned equipment will be inspected and tested at the factory. A Moore Industries

representative will contact the person designated on your documentation if more information is

needed. The repaired equipment, or its replacement, will be returned to you in accordance with

theshippinginstructionsfurnishedinyour documentation.

WARRANTY DISCLAIMER

THECOMPANYMAKESNOEXPRESS, IMPLIEDORSTATUTORY WARRAN-

TIES(INCLUDINGANYWARRANTYOFMERCHANTABILITY OROFFITNESS

FORA PARTICULARPURPOSE)WITHRESPECTTOANYGOODSORSER-

VICESSOLDBYTHECOMPANY. THECOMPANYDISCLAIMSALLWARRAN-

TIESARISING FROMANYCOURSE OFDEALING ORTRADE USAGE,AND

ANYBUYER OFGOODS ORSERVICES FROMTHE COMPANYACKNOWL-

EDGES THAT THERE ARE NO WARRANTIES IMPLIED BY CUSTOM OR

USAGEIN THETRADEOFTHEBUYERANDOF THECOMPANY, ANDTHAT

ANYPRIORDEALINGSOFTHE BUYERWITHTHE COMPANYDO NOTIM-

PLYTHAT THECOMPANY WARRANTSTHEGOODSORSERVICESINANY

WAY.

ANYBUYEROFGOODSORSERVICESFROMTHECOMPANYAGREES

WITHTHECOMPANY THATTHESOLE ANDEXCLUSIVEREMEDIES FOR

BREACHOFANYWARRANTYCONCERNING THEGOODS ORSERVICES

SHALLBE FORTHE COMPANY,ATITSOPTION,TOREPAIRORREPLACE

THE GOODS OR SERVICES OR REFUND THE PURCHASE PRICE. THE

COMPANYSHALLINNOEVENT BELIABLEFORANYCONSEQUENTIALOR

INCIDENTALDAMAGESEVEN IFTHE COMPANYFAILSIN ANYATTEMPT

TOREMEDY DEFECTSINTHEGOODSOR SERVICES,BUTINSUCH CASE

THEBUYERSHALL BEENTITLEDTO NOMORE THAN AREFUND OFALL

MONIESPAID TOTHECOMPANYBYTHE BUYERFORPURCHASEOFTHE

GOODSOR SERVICES.

RETURN PROCEDURES

ANYCAUSEOFACTIONFOR BREACHOFANYWARRANTYBYTHE

COMPANY SHALL BE BARRED UNLESS THE COMPANY RECEIVES

FROMTHE BUYERA WRITTENNOTICE OFTHE ALLEGEDDEFECT OR

BREACHWITHINTENDAYSFROMTHEEARLIESTDATEONWHICHTHE

BUYERCOULD REASONABLYHAVE DISCOVEREDTHEALLEGEDDE-

FECTORBREACH,ANDNO ACTIONFOR THEBREACHOF ANYWAR-

RANTY SHALL BE COMMENCED BY THE BUYER ANY LATER THAN

TWELVEMONTHS FROMTHE EARLIESTDATEONWHICHTHEBUYER

COULDREASONABLY HAVEDISCOVEREDTHEALLEGEDDEFECTOR

BREACH.

RETURN POLICY

Foraperiod of thirty-six (36)monthsfrom the dateofshipment, and under

normalconditions ofuseandservice,Moore Industries("The Company")will

atitsoption replace,repairor refundthepurchase priceforany of itsmanu-

facturedproducts found,upon returnto theCompany (transportationcharges

prepaidandotherwiseinaccordance withthe returnproceduresestablished

byTheCompany), to bedefectivein material or workmanship. Thispolicy

extendstothe originalBuyer only andnot toBuyer'scustomers ortheusers

ofBuyer's products,unlessBuyer isan engineeringcontractor inwhichcase

thepolicyshallextendto Buyer'simmediate customeronly. Thispolicyshall

notapplyif theproduct has beensubject toalteration,misuse, accident,ne-

glect or improper application, installation, or operation. THE COMPANY

SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSE-

QUENTIALDAMAGES.

United States • [email protected]

Tel: (818) 894-7111 • FAX: (818) 891-2816

Australia • [email protected]

Tel: (02) 8536-7200 • FAX: (02) 9525-7296

Belgium • [email protected]

Tel: 03/448.10.18 • FAX: 03/440.17.97

The Netherlands • [email protected]

Tel: (0)344-617971 • FAX: (0)344-615920

China • [email protected]

Tel: 86-21-62491499 • FAX: 86-21-62490635

United Kingdom • [email protected]

Tel: 01293 514488 • FAX: 01293 536852

Specifications and Information subject to change without notice.

User’s Manual Supplement

500 Series

Process Controllers

531, 532, 535, 545, 555

April 2016

Purpose

This supplement is to address the updated Micro

Controller Board with removable Lithium Battery. Older

models required to be serviced by Moore Industries

to replace Lithium Battery which was soldered directly

on the board, this is an inconvenience and has been

resolved with a Micro Controller Board that has a

replaceable Lithium Battery slot.

To replace battery in your 500 Series unit follow

previous instructions found in M500 V6. Use a ﬂat head

screwdriver to release battery and replace.

The Interface Solution Experts www.miinet.com

BATTERY

EPROM

5-Pin Connector

INSERT FLAT

HEAD SCREWDRIVER

TIP HERE TO

RELEASE BATTERY

Female 22-Pin ConnectorFemale 22-Pin Connector

Figure 1. Removable Lithium Battery

You can order replacement directly fro Moore Industries

using this part number 800-867-52 or an equivalent

CR2450 3V Coin Cell Lithium Battery.

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