Morgana Documaster MK3 Bedienungsanleitung
ISSUE 8 JULY
2009
DOCUMENT CREASING & AUTOMATIC
BOOKLET MAKING MACHINE
(Creasing Unit)
OPERATORS MANUAL (Part 1)
FROM SERIAL No. 780156 ONWARDS.
Documaster MK3
Website: www.morgana.co.uk
70-111
Morgana Systems Limited United Kingdom
Telephone: ( 01908 ) 608888 Facsimile: ( 01908 ) 692399
Page 2
INDEX
CREASING / BOOKLET MAKING
SAFETY Do’s & Don’ts 6
THE CREASING UNIT 9
THE CONTROL PANEL 10
11
SETTING THE MACHINE UP AS A CREASER 12
12
13
13
13
13
13
13
15
17
17
18
18
19
20
20
20
20
SETTING THE MACHINE UP AS A BOOKLET MAKER 22
22
23
24
24
25
25
25
26
26
28
28
29
30
31
Labelled Photograph
Detailed diagram and description
Features on the control panel
Adjusting the Paper Gate
Setting the Suction Slot
Setting the Vacuum Bleed
Setting the Adjustable Side Lay
Setting the Back Stop
Setting the Air Seperation Pressure
Setting the Roller Tilt Mechanism
Setting the position of the Drive Wheels and Hubs
Setting the Stacker Assembly
Programming the machine for Creaser Operation
Setting the Feed
Setting the Batch Quantity
Setting the Crease Positions
Storing the Crease Positions
Running the machine
Reading Stored Programs
Paper Jamming
Setting the Machine to Run in Manual Mode
Adjusting the Paper Guides
Adjusting the Sliding Back Stop
Programming the machine for Booklet Maker Operation
Setting the Feed
Setting the Page Length
Setting the Book Centre
Setting the Sheet Width
Setting the number of Sheets in the Book
Setting the Crease Style
Setting the Cover Crease
Setting the Stitch Position
Setting the Machine to Edge Stitch
Setting the Set Knock
Setting the Trimmer
Setting the Batch Quantity
Setting the Air Distribution 13
INTRODUCTION PAGE 4The Morgana Documaster Mk3
Page 3
SYSTEM
INDEX
31
31
32
32
33
34
37
PERFORATING 39
40
THE BLADE ASSEMBLY 42
43
REPLACING CREASING BLADE SETS 44
45
TROUBLE SHOOTING 46
ERROR MESSAGES 49
DISPATCH KIT 50
ACCESSORIES AND OPTIONS 51
RECOMMENDED SPARES 52
MACHINE CALIBRATION HISTORY 54
PRODUCT RECYCLING & DISPOSAL 55
Storing the Program
Running the Machine
Reading Stored Programs
Clearing Booklet Sheets from the Booklet Maker Infeed Tray
Using the Booklet Maker in Manual Mode (Hand Feed)
Using the Optional Camera Recognition System (Fixed Data)
Using the Optional Camera Recognition System (Variable Data)
Equipment, spares
Setting the machine
Setting the blade pressure
Setting the blade alignment
Installing new blade sets
Spares
DocuMaster MK3
Page 4 CREASING / BOOKLET MAKING
INTRODUCTION
The crease is programmed from the leading edge of the sheet using the
controls on the front panel.
The blade and anvil are mechanically controlled over their entire length
and can be adjusted to accommodate various weights of media
.
Maximum sheet size:- 630mm x 330mm (24.8” x 13”)
Minimum sheet size:- 210mm x 140mm (8.27” x 5.5”)
Maximum sheet weight:- 400 gsm
Minimum sheet weight:- 80 gsm (160 gsm when creasing and folding).
Maximum number of creases:- Nine
Minimum distance between creases:- 4.0mm
Minimum incremental adjustment:- 0.1mm
Minimum crease distance from leading edge:- 30.0mm (1.2”)
Minimum crease distance from trailing edge:- 30.0mm (1.2”)
Production up to 5000 sheets / hour, (one crease on A4 sheet).
CREASER UNIT SPECIFICATION
The Morgana DocuMaster MK3 is a fully automatic, suction feeding, creasing
/ booklet making system; designed for use with both conventional litho and
digital printers.
the operating environment should be controlled to a temperature
between 10
The system comprises a creasing unit linked to a fully automatic booklet
making machine, the creasing unit and booklet maker can be used
separately to give optimum flexibility.
The feed system incorporates an ultrasonic detector system to ensure
complete booklet integrity.
The feed on the Documaster MK3 can also be manually operated for use with
heavy stock, very small or very large sheets, embossed or even irregular
sheets.
IMPORTANT
°°C and 30 C and at 35 - 85% relative humidity.
DocuMaster MK3
Page 5
SYSTEM
BOOKLET MAKER UNIT SPECIFICATION
Maximum sheet size:- 460mm x 320mm (18.1” x 12.6”)
Minimum sheet size:- 210mm x 140mm (8.27” x 5.5”)
Maximum staple pitch:- 138mm (5.4”)
Minimum staple pitch:- 115mm (4.5”)
Maximum number of sheets in book:- 20 sheets (80 gsm)
Maximum cover weight :- up to 350 gsm
Minimum inside sheet weight:- 80 gsm
Maximum trim:- 25mm (1”)
For optimum performance the difference between the cover and the
inside sheet should be no more than 110 gsm.
Production up to 1560 books / hour, (dependant on number of sheets in book).
DocuMaster MK3
Page 6 CREASING / BOOKLET MAKING
Safety Do’s & Don’ts
Safety Do’s & Don’ts
Do - read this operator manual fully before operating the machine.
Do - operate with the designated AC current only. Use an exclusive outlet, as
overloading may cause fire or an electric shock.
Do - install the power cord out of the way to avoid a tripping hazard.
Do - make sure that the mains inlet connector is always easily accessible.
Do not - install the machine in an unstable place such that it tilts or shakes.
Do not - unplug the plug or unplug the power cord from the outlet with a wet hand,
this can cause an electric shock.
Do not - unscrew and remove any covers from the machine, as it can cause an
electric shock or injury.
Do not - place receptacles containing liquids on any surface.
Do not - adjust any part of the machine whilst rollers are running
Do not - operate the machine with loose or trailing clothing or loose hair.
Do not - under any circumstances adjust the paper gate when the machine is
switched on.
REGLES DE SECURITE : « A FAIRE » ET « A NE PAS FAIRE »
Lire ce mode d'emploi avant d'utiliser la machine.
Respecter l'alimentation électrique indiquée. Brancher sur une prise séparée
car une surcharge peut entraîner un incendie ou un choc électrique.
Installer le cordon d'alimentation de manière à ne pas pouvoir
trébucher par dessus.
Ménager un accès libre à la prise de courant.
Ne pas installer la machine sur une surface non plane, afin d'éviter
qu'elle ne penche ou ne vibre.
Ne pas installer la machine sur une surface non plane, afin d'éviter
qu'elle ne penche ou ne vibre.
Ne démonter et enlever aucun carter de la machine, par crainte de décharge
électrique ou de blessure.
Ne pas placer de récipient contenant un liquide sur la machine.
N'effectuer aucun réglage pendant que les rouleaux fonctionnent.
Ne pas porter de vêtements flottants et rassembler les cheveux longs
lors de l'utilisation de la machine.
En aucune circonstance, régler le séparateur de papier lorsque la
machine est branchée.
Safety Do’s & Don’ts
Page 7
SYSTEM
Warning Labels
Do - be aware of any finger traps and rotating parts when operating
the machine.
Do - read this operator manual fully before operating the machine.
Do not - operate the machine with loose or trailing clothing.
Do not - operate the machine with loose hair.
Do - be aware of any finger traps and rotating parts when operating
the machine.
Do - be aware of sharp points and blades.
Do - be aware of rotating rollers.
Do - be aware of low current anti-static shock.
Attention au risque de se coincer les doigts, et aux pièces en
mouvement lors du fonctionnement de la machine.
Ne pas porter de vêtements flottants lors de l'utilisation de la machine
Rassembler les cheveux longs lors de l'utilisation de la machine.
Attention au risque de se coincer les doigts, et aux pièces en
mouvement lors du fonctionnement de la machine.
Attention aux éléments tranchants et aux couteaux.
Attention aux rouleaux en fonctionnement
Attention aux faibles chocs d'électricité statique
Lire ce mode d’emploi avant d’utiliser la machine.
DocuMaster MK3
Page 8 CREASING / BOOKLET MAKING
BLANK
PAGE
Page 9
SYSTEM
THE CREASING UNIT
5
2115 12 11 69
14
8
7
4
3
10
13
Key to photograph below
1 Roller tilt handle 6 Air separation knob 11 Paper Gate
2 Stacker assembly 7 Adjustable side lay 12 Exit Guard
3 Suction slot knob 8 Back stop 13 Vacuum Bleed Knob
4 The control panel 9 Fixed side lay 14 Display
5 Air distribution knob 10 Roller tilt knob 15 Anti-Static Unit
DocuMaster MK3
DocuMaster MK3
Page10 CREASING/BOOKLETMAKING
THECONTROLPANEL
SystemSwitch
CompressorSwitch
EmergencyStopSwitch
SelectionSwitch
THECONTROLS
TheDisplayUnitandtheSwitchesontheControlPanelallowthe
operatortoread,edit,createandinitiatenumerouscreasingprogramswithin
thememory.
TheControlPanelhousestheSelectionSwitch,Compressorswitch,
Systemswitch,andanindustrystandardEmergencyStopswitchwhich
willstopallpowergoingtothemachinewhenactivated.
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