Morgana Square fold 104 Bedienungsanleitung

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Square fold 104

Operator Manual

Doc No. 17428

October 2003

Part no. 17428

SquareFold

Model 104

Operator Manual

SquareFold Model 104 Operator Manual

T10149

Table of contents

1. Introduction

1.1 Operation safety 1-1

2. Getting to know the SquareFold Model 104

2.1 Main components 2-1

2.2 The control panel 2-3

3. Making Square folds

3.1 Making square folds 3-1

3.2 Bypass mode 3-1

3.3 Stacker full sensor 3-1

3.4 Operating the SquareFold 3-2

4. Maintenance

4.1 Cleaning the feed belts 4-1

5. Troubleshooting

4.1 Clearing jams 4-1

4.2 Troubleshooting 4-2

6. Specification

6.1 Specification 6-1

SquareFold Model 104 Operator Manual

T10149

Always connect the equipment to a properly

grounded power source receptacle. In doubt,

have the receptacle checked by a qualified

electrician.

WARNING: Improper connection of the

equipment grounding conductor can result in

electrical shock.

Always follow all warnings marked on, or

supplied with, the equipment.

Always locate the equipment on a solid

support surface with adequate strength for

the weight of the machine.

Always exercise care in moving or relocat-

ing the equipment.

Always keep magnets and all devices with

strong magnetic fields away from the ma-

chine.

Never use a ground adapter plug to connect

the equipment to a power source receptacle

that lacks a ground connection terminal.

Never attempt any maintenance function that

is not specifically described in this documen-

tation.

Never remove the covers or guards that are

fastened with screws.

Never install the unit near a radiator or any

other heat source.

Never override or “cheat” electrical or me-

chanical interlock devices.

Never operate the equipment if you notice

unusual noises or odors. Disconnect the

power cord from the power source recepta-

cle and call your customer service engineer

to correct the problem.

Attention to the following notes ensures the continued safe operation of your equipment.

1.1 Operational safety

1. Introduction

1-1

SquareFold Model 104 Operator Manual

T10149

2-1

2. Getting to know the SquareFold

This chapter contains basic information about the SquareFold and its components.

1. Top cover

2. Control panel

3. Side Guides

4. Manual feed tray (Off-line Model)

2.1 Main Components

On-line model

Off-line model

SquareFold Model 104 Operator Manual

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2-2

1. Stacker

2. Stacker full sensor

3. Main Power switch

4. Power receptacle

5. Communication connectors

6. Feed belts

2.1 Main Components cont.

SquareFold Model 104 Operator Manual

T10149

2-3

2.2 Control Panel

The control panel of the SquareFold has one button to select the different modes. The control

panel also has a number of indicators to display the operation mode and to display if a jam

occurs.

1. Mode 1: 6 to 10 sheets *

2. Mode 2: 11 to 15 sheets *

3. Mode 3: 16 to 24 sheets*

4. Mode select button

5. Bypass mode: 0 to 5 sheets

6. Jam indicator

Note:

* 80 gsm or 20 lb bond

SquareFold Model 104 Operator Manual

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In order to produce optimum book quality the SquareFold unit opera-

tes in 3 different modes depending on the thickness of the book.

Select mode by pressing the mode select button.

Mode selection guide lines

• Mode 1 for 6–10 sheets (80 gsm or 20 lb bond stock)

• Mode 2 for 11–15 sheets (80 gsm or 20 lb bond stock)

• Mode 3 for 16 or more (80 gsm or 20 lb bond stock)

3. Making square folds

Button

3-1

3.1 Square fold booklets

Description

The SquareFold takes your normal booklets and makes them look more like perfect bound

(glue bound) books. The output lays flat for easy packing and you are also able to print on the

back (spine) of the book for easy retrieval in bookshelves. The SquareFold runs up to 1800

sets / hour depending on which mode that is selected.

The SquareFold is equipped with a stacker full sensor. In mode 1

and 2, stacker full signal appears 30 booklets after the stacker full

sensor has been blocked. In mode 3 and Bypass, stacker full signal

appears 20 booklets after the stacker full sensor has been blocked.

Whenever the books are removed the count starts from zero again. If

the stacker full function is not desired, disconnect the stacker full plug

from its receptacle.

3.2 Bypass mode

3.3 Stacker full Sensor

Forming the spine square is not adviseable for booklets containing 5

sheets or less.

Select bypass mode when making booklets with less than 6 sheets,

or when no forming of the spine is desired.

Button

Stacker Full plug

SquareFold Model 104 Operator Manual

T10149

3.4 Operating the SquareFold

1. Switch on the Main Power Switch.

2. Place a finished booklet on the stacker. Adjust the stacker by

lifting up rear end and move it in/outwards to fit the booklet.

3. Select mode according to section 3.1/3.2. The SquareFold is

now set up to receive booklets delivered from the Trimmer or

fed by hand.

NOTE: When running the model 104 together with a model 100 collator

and mode 3 is selected, reduce the speed of the collator to 1200

sets per hour.

Hand feeding

4. Adjust the manual feed tray side guide to the width of the

booklet.

5. Place the booklet on the manual feed tray and gently push it in

(spine first). The feed belts energize automatically and pulls

the booklet into the SquareFold. When the book exits the

SquareFold, the next booklet can be fed into the SquareFold.

3-2

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