Morse PILOT 910 Bedienungsanleitung

CONTENTS

Page

Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2

Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4

Installation Instructions. . . . . . . . . . . . . . . . . . . . 4

Operating Instructions. . . . . . . . . . . . . . . . . . . . 5 - 7

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 7

Receiving Procedures

Every Morse drum handler is inspected prior to shipping. However,

damage may be incurred during transit.

Check for visible damage. If you choose to accept damaged•

freight, always sign noting the damage on the Bill of

Lading.

Document the damage and have the truck driver sign. We•

recommend keeping a digital camera at your receiving dock

for this purpose.

Open packages expeditiously to check the condition of the•

goods. There is only a 24 hour window to notify the carrier

of any concealed damage.

Immediately• report all damage to the shipping company!

Then you may contact Morse for assistance with your

freight claim.

Morse Manufacturing will not be held responsible for any•

damaged freight that is not signed for as damaged.

Limited 2 Year Warranty

Morse drum handling equipment is guaranteed against defects in

workmanship or materials for two years when used properly within

its rated capacity. Warranty does not cover wear from normal use

or damage from accident or abuse. Motors and other purchased

parts carry the warranties of their manufacturers.

For warranty claims, contact your Morse Dealer to obtain a

return authorization number, and for return freight advice. Return

freight must be prepaid.

In all instances, liability is limited to the purchase price paid or to

repairing or replacing the product. Customer assumes liability for

anymodications,unauthorizedrepairsorpartssubstitution.

Operator’s Manual

for Morse

< PILOT > Power-Propelled Drum Racker

Model 910

Serial Number 267142 to 294520

Safety Information

While Morse Manufacturing Co. drum handling equipment is

engineeredforsafetyandefciency,ahighdegreeofresponsibility

must be placed upon the machine operator to follow safe practices,

based primarily on common sense, upon which true safety

depends.

Failure to follow the safety precautions in this manual can result in

personal injury or property damage. Observe the same precautions

as with similar machinery where carelessness in operating or

maintenance is hazardous to personnel. Carefully read the safety

precautions below and throughout this manual.

Review the Material Safety Data Sheet(s) for the material(s) in

the drum(s) and take all necessary precautions. Safety shoes,

work gloves, hard hat and other personal protective devices are

recommended.

Prior to initial use, inspect all moving parts and test rotation of

drum holder. Perform necessary load test, inspections, operator

training, etc.

The Specialist In Drum Handling Equipment

Model 910

Power-Propelled Drum Racker

[email protected] 727 West Manlius St.

East Syracuse, NY, 13057 USA

morsedrum.com (315) 437-8475

The Specialist In Drum Handling Equipment

Operator’s Manual for Morse < PILOT > Power-Propelled Drum Racker Model 910

Serial Number 267142 to 294520

morsedrum.com

Model 910

Power-Propelled Drum Racker

Safety Information (continued)

DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.

This signal word is limited to the most extreme situations.

WARNING - Indicates a situation which, if not avoided, could result in serious injury or death.

CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.

CAUTION -Do NOT transport with drum raised.

Always lower the drum holder to lowest position before transporting.

DANGER - Stay well clear of power lines.

Never approach a power line. Current in a high voltage line may arc some distance from the wire to the steel

framed, grounded machine.

WARNING - The < PILOT > Power-Propelled Drum Racker is designed to handle one drum of the types listed at

the top of page 3 - Machine Description. DO NOT attempt to handle any other type of drum or object. DO NOT

exceed the weight capacity.

WARNING - Level oors only.

Foroperationonlyonclean,leveloorsofsuitablebearingcapacity.Donotuseonslopedsurfaces,ramps,

irregularordebrisstrewnoors.

WARNING - Do NOT modify the unit.

UndernocircumstancesshouldanymodicationsbemadetotheMorsemachinerywithoutfactoryauthorization.

Anymodicationsmayvoidthewarranty.Thismachinewasdesignedtoperformaspecicjobandalterationsmay

result in injury to operator or machine.

WARNING - No loose tting clothing.

Wearclose-ttingclothingandsafetyequipmentappropriatetothejob.Loosettingclothingmaybecomecaught

on the machinery and cause severe personal injury.

WARNING - Hydraulic uid under pressure can be hazardous.

Escapinghydraulicuidunderpressurecanpenetratetheskin,causingseriousinjury.Avoidthehazardby

relieving pressure before disconnecting hydraulic lines. Keep hands and body away from pinholes and nozzles,

whichejectuidunderhighpressure.Useapieceofcardboardtosearchforleaks.Ifanaccidentoccurs,seea

doctor immediately and inform them of the nature of the accident.

CAUTION - Wear safety shoes.

Wear safety shoes with non-slip soles and hard toe protection.

WARNING: This product can expose you to chemicals including cobalt, titanium dioxide, and 2-methylimidazole,

which are known to the State of California to cause cancer, and bisphenol-A, which is known to the State of

California to cause birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov

WARNING: This product can expose you to chemicals including lead and arsenic, which are known to the State

of California to cause cancer and birth defects or other reproductive harm. For more information go to www.

P65Warnings.ca.gov

morsedrum.com

Operator’s Manual for Morse < PILOT > Power-Propelled Drum Racker Model 910

Serial Number 267142 to 294520

The Specialist In Drum Handling Equipment

Model 910

Power-Propelled Drum Racker

Machine Description

The Model 910 < PILOT > Power-Propelled Drum Racker will rack a drum at up to

10.5’(3.2m)high,measuredfromtheoortothelowestpointofahorizontaldrum.Itis

designed to lift and/or place a 55-gallon (208 liter) steel or plastic drum with a suitable top

lifting rim, in the vertical or horizontal position. The maximum capacity is 800 Lb. (363 kg).

Controls

Steering Arm and Control Handle (Figure 3.1)

The steering arm and control handle provide controls for steering,

forward and reverse speed control, braking, and horn. The control

handle has push buttons for raising and lowering the drum. Control

handle also has a “belly-button” reversing switch which reverses

the direction of the truck upon contact with the operator.

Forward and Reverse Travel Speed Control (Figure 3.1)

Forward and reverse are controlled by rotating the speed control

lever. Further rotation in either direction will progress the truck from

slow to maximum travel speed. The lever is spring loaded to return

to neutral when released.

To reverse directions or to stop the truck, rotate the speed control

lever in the opposite direction. The truck will come to a stop and

then, unless the controls are returned to the center neutral position,

accelerate in the opposite direction.

Steering (Figure 3.1)

Using the control handle to move the steering arm to left or right

will turn the truck left or right. When maneuvering around corners,

make square turns and be sure there is adequate clearance.

Stopping (Figure 3.2)

Stop the truck as gradually as possible. Unnecessary rapid

stopping could be hazardous. Load could become unstable.

There are four possible ways to stop the truck:

Plugging: This electrical braking function consists of rotating1.

the speed control lever in opposite direction of travel and then

releasing it when the truck stops. Plugging is a convenient way

to stop the truck during normal operation. If the control is not

released, the truck will accelerate in the opposite direction.

Steering arm in horizontal position: Lowering the steering arm2.

to the horizontal position applies the brakes. Lowering the

steering arm below horizontal position increases the braking

force and de-energizes the controls.

Steering arm in vertical position: Raising the steering arm3.

to near vertical position applies the brakes. Further vertical

positioning increases the braking force and de-energizes the

controls. This position serves as a parking brake.

Deadman braking: As a safety precaution, the steering arm4.

is spring loaded to return to the vertical position and apply

the brakes if the driver releases the control handle during

operation. This is known as deadman braking.

Figure 3.1

Figure 3.2

The Specialist In Drum Handling Equipment

Operator’s Manual for Morse < PILOT > Power-Propelled Drum Racker Model 910

Serial Number 267142 to 294520

morsedrum.com

Model 910

Power-Propelled Drum Racker

Lift / Lower and Tilt Control Levers (Figure 4.1)

The LIFT CONTROL LEVER, used to lift and lower a drum, is mounted near the•

base of the steering arm. Push lever away from operator to lift a drum, and pull

lever toward you to lower a drum.

The TILT CONTROL LEVER is also mounted near the base of the steering arm.•

Push lever away from you to tilt the drum to vertical, and pull this lever toward the

operator to tilt the drum to horizontal.

Battery Disconnect (Figure 4.1)

A battery disconnect is mounted near the rear of the battery compartment. Pulling the

disconnect removes all power from truck circuits in the event of an emergency.

Parking

Whenparkingthetruck,donotobstructtrafclanesoraisles.

Park the truck in its designated parking area.1.

Raise the steering arm until vertical to apply the parking brake.2.

Fully lower lift assembly.3.

Turn key to off position. Remove key for added security.4.

Pull out battery disconnect.5.

Also see further information.

WARNING - Watch out for pinch points

Stay clear of moving parts. Operator should remain behind

the controls during the lift operation.

Figure 4.1

Installation Instructions

The power to the control levers is disabled for shipment. To enable the control

levers, the customer has to make two wiring connections inside the rear panel on

the < PILOT > before use.

Connect wiring for LIFT and TILT controls:

Turn the key to OFF position1.

Rotate steering arm to one side2.

Open cabinet directly below steering arm3.

Connecttopleftwires(gure4.2)4.

Connectbottomrightwires(gure4.3)5.

Close cabinet and turn key to the ON position6.

Testleverstoconrmpowerconnection7.

Figure 4.2

Figure 4.3

morsedrum.com

Operator’s Manual for Morse < PILOT > Power-Propelled Drum Racker Model 910

Serial Number 267142 to 294520

The Specialist In Drum Handling Equipment

Model 910

Power-Propelled Drum Racker

Operating Instructions

To lift an upright drum from the oor and place

horizontally in a drum rack:

Tilt the drum holder assembly down to the vertical position by1. pulling the

TILT CONTROL LEVER toward the operator. Rotate the grip pad hand

wheel counter-clockwise to the full OPEN position.

Using the LIFT CONTROL LEVER, position the drum holder assembly with

the top rim grip pads several inches above the drum (see Figure 5.1).

Move the < PILOT > toward the drum, until the two parallel drum-supporting3.

barsarermlyrestingagainstthesideofthedrum.

Lower the drum holder assembly until the bridge meets the top of the drum.4.

In this position, the top rim grip pads should be an inch or two below the top

drum rim.

Rotate the grip pad hand wheel clockwise to close the grip pads tightly5.

on the drum. Ensure that the chime catches on the two parallel drum-

supporting bars are immediately under the top rim of the drum.

Visually inspect the drum holder assembly and position of the drum to verify6.

proper engagement of the grip pads and chime catches. With the grip pads

and chime catches secure, push the LIFT CONTROL LEVER to raise the

drum.Continuetoraiseonlyuntilthedrumis6”-12”clearoftheoor,a

heightsufcienttopermitthedrumtoswingclearoftheoorwhentiltingto

horizontal.

WARNING - Stay clear of raised drum.

NEVER allow anyone to be below any part of a

raised drum handler or drum.

Remain behind the control handle while

handling a drum.

After ensuring that the area in front of the < PILOT > is clear, tilt the drum to the horizontal position by pushing TILT CONTROL7.

LEVER. Do not raise the drum until you have reached the racking area. It can be unsafe to move the < PILOT > with a raised drum.

After the drum has been tilted to the horizontal position, rotate the grip pad hand wheel counter-clockwise to the full open position.8.

This will allow the drum to be cradled by the two parallel drum-supporting bars and allow it to be racked horizontally.

Note: There are interlock switches built into the drum holder which are intended to prevent tilting when the drum is not properly

positioned. If the grip pad or the top drum rim is not properly positioned, the tilting function is disabled.

Move the < PILOT > to the drum storage area and raise or lower the drum to a height that is a couple of inches higher than the shelf9.

height. Push the unit into the storage position and carefully lower the drum onto the rack. The two parallel drum-support bars should

be just below the walls of the drum but still above the rack. This will allow clearance to withdraw the < PILOT > and leave the drum

in the storage position.

Figure 5.1

The Specialist In Drum Handling Equipment

Operator’s Manual for Morse < PILOT > Power-Propelled Drum Racker Model 910

Serial Number 267142 to 294520

morsedrum.com

Model 910

Power-Propelled Drum Racker

To take a horizontal drum from a rack and place upright on the oor:

Tilt the drum holder assembly to the horizontal position and rotate the grip pad hand wheel counter-clockwise to the full1.

open position. Raise the drum holder assembly to the approximate elevation of the drum to be taken down. Move the

< PILOT > up to the drum and adjust the height of the drum grab, if necessary, to clear the drum walls and rack.

Move the < PILOT > forward until the “bridge” meets the head of the drum. (see Figure 5.1).2.

DANGER - IT IS CRITICAL THAT THE BRIDGE OF THE DRUM HOLDER ASSEMBLY IS FULLY PRESSED

AGAINST THE TOP OF THE DRUM BEFORE LIFTING FROM THE HORIZONTAL position. IF THE TOP OF

THE DRUM IS NOT SEATED AGAINST THE BRIDGE, THE RIM GRIP PADS MAY NOT PROPERLY ENGAGE

AND THE DRUM CAN SLIDE OFF.

Note: There are interlock switches built into the drum holder which are intended to prevent tilting when the drum is not

properly positioned. The true safety of this operation, however, depends on the operator correctly positioning the drum in

the drum holder, and verifying proper engagement of the rim grip pads.

Raise the horizontal drum from the rack a few inches and back the < PILOT > away. Lower the horizontal drum to about 48”3.

fromtheoor.Rotatethegrippadhandwheelclockwisetoclosethegrippadstightlyonthedrum.

WARNING - DO NOT tilt the horizontal drum down if it is less than 48” off the oor. The

drum and / or drum holder can interfere with the oor when tilting.

Carefully tilt the drum down to the vertical position.4.

Lowertheuprightdrumtotheoorandwhentheweightofthedrumisentirelyontheoor,rotatethegrippadhandwheel5.

counter-clockwise to the full open position.

Figure 5.1

Grip Pad

Hand Wheel

Chime Catch

Bridge

Grip Pads

Drum-Support Bars

morsedrum.com

Operator’s Manual for Morse < PILOT > Power-Propelled Drum Racker Model 910

Serial Number 267142 to 294520

The Specialist In Drum Handling Equipment

Model 910

Power-Propelled Drum Racker

WARNING – When the drum is in the upright position, lower the drum to the oor

before releasing.

Raise the drum holder assembly about 12”, until the rim grip pads are clearly above the top of the drum. Move the

< PILOT > back to clear the drum.

Maintenance

Periodicinspectionforthegeneralconditionofstructuralandmechanicalcomponentsisimperativeforsafeandefcientoperation.1.

Periodically inspect all moving parts, framework, drum holder and contact areas for signs of wear, fatigue, or loosening. Tighten,2.

adjust, or replace parts as necessary to prevent failure and maintain proper function.

Inspect the hydraulic system for oil drips, hose damage, or other signs of wear. Replace any parts that show signs of wear.3.

Oil or grease all moving parts.4.

Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.5.

Also see more detailed maintenance intructions.

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